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Sensors and Actuators Introduction to sensors Sander Stuijk ([email protected]) Department of Electrical Engineering Electronic Systems 2 INDUCTIVE SENSORS (Chapter 3.4, 7.3) 3 Inductive sensors 4 Inductive sensors damping control wheel speed sensor (ABS) crankshaft position sensor pedal position sensor speedometer (eddy current) 5 Sensor classification – type / quantity measured Quantity Resistive S e n s o r Position, distance, displacement Flow rate / Point velocity Force Temperature Magnetoresistor Thermistor Strain gage RTD Potentiometer Capacitive Differential capacitor Inductive and electromagnetic Eddy currents t y p Selfe generating Thermistor LVDT Hall effect Capacitive strain gage Capacitor Load cell + LVDT LVDT Magnetostriction LVDT Magnetostriction Thermal transport + thermocouple Piezoelectric sensor Pyroelectric sensor Thermocouple PN junction Photoelectric sensor Diode Bipolar transistor reactance variation sensors (capacitive and inductive sensors) typically require no physical contact exert minimal mechanical loading 6 Magnetic reluctance electrical circuit may offer resistance to charge flow resistor: R Vr resistor dissipates electrical energy current follows path of least resistance total resistance Rtot R1 R2 magnetic circuit may offer reluctance to magnetic flux reluctance: reluctant circuit stores magnetic energy magnetic flux follows path of least reluctance total reluctance computed in similar way as resistance in electrical circuit tot 1 2 3 4 2 2 2 R1 R2 vo 7 Magnetic reluctance reluctance depends on physical properties of the device 1 l 0 A l – length of the device A – cross-sectional area μ0 – permeability of free space (4x10-7 H/m) μ – relative permeability of the material “soft” ferromagnetic material (typically 1000 to 10000) permeability of air (approx. 1) options to vary reluctance modify length l (variable gap sensor) modify magnetic permeability μ (moving core sensor) modify cross-sectional area A (not frequently used) 8 Magnetic reluctance reluctance depends on physical properties of the device 1 l 0 A sensor requires conversion of magnetic signal to electric signal Faraday’s law relates magnetic reluctance to electric current N 2 di di v L dt dt change in reluctance changes output voltage N2 self-inductance L and reluctance are related: L device can also be used as sensor without changing reluctance changing magnetic field causes electrons to move induces additional (eddy) current (eddy current sensor) 9 Variable gap sensor what is the output voltage (in terms of x) of a sensor with N windings? core lcore core0 A , object lobject object0 A , air total core object 2 air x air 0 A lcore lobject 2 x total core0 A object0 A air 0 A reluctance of core and object are constant 0 lcore lobject core0 A object0 A reluctance of the circuit total 0 2x air 0 A 0 kx self-inductance of the circuit N2 N2 L total 0 kx output voltage of the sensor di N 2 di vL dt 0 kx dt 10 Variable gap sensor output voltage of the sensor di N 2 di vL dt 0 kx dt highly non-linear relation between output and displacement x use of sensor limited to proximity sensor 11 Linear displacement transformer two coils in series, moving object increases reluctance in one coil decreases reluctance in other coil x ve circuit is differential voltage divider impedance of coil is equal to vo Z jL N N 2 0 A N2 L j Z j l 1 l 0 A 2 Z0/(1-x) ve changing l with a relative amount x N 2 0 A jL0 Z0 Z j l 1 x 1 x 1 x Z0/(1+x) vo 12 Linear displacement transformer two coils in series, moving object increases reluctance in one coil decreases reluctance in other coil x ve circuit is differential voltage divider output of the voltage divider vo vo Z 0 / 1 x 1 x ve ve Z 0 / 1 x Z 0 / 1 x 2 linear relation between output voltage and displacement offset voltage present displacement (x) should be small sensor often not practical Z0/(1-x) ve Z0/(1+x) vo 13 Mutual inductance self-inductance induced voltage due to change in own current vL di dt mutual inductance induced voltage due to change in current in neighboring circuit v2 L2 di2 di M 1 dt dt depends on reluctance of the space between the coils M changing reluctance between coils alters mutual inductance device usable as sensor two coil solution still not practical (large offset, small fluctuation) v1 i2 i1 L1 v2 L2 Linear Variable Differential Transformer 14 Linear Variable Differential Transformer (LVDT) two secondary coils in series-opposition linear relation between output voltage and core displacement operation based on mutual inductance |v0| M1 L2 v1 vo L1 L’2 M2 x x linear range Linear Variable Differential Transformer 15 assume sinusoidal excitation of primary circuit v1 (t ) V1 sint output voltage of secondary circuit vo (t ) S x V1 sint Sω – sensitivity at frequency ω x – displacement of the core from center φ – phase shift (in voltage) from primary to secondary circuit M1 L2 v1 L1 L’2 M2 x vo Sω and φ depend on load RL of measurement circuit excitation frequency ω phase shift can be compensated Signal conditioning for LVDT sensors 16 output signal of LVDT is amplitude modulated ac signal vo (x = x0) t vo (x = 2x0) t amplitude indicates magnitude of displacement phase indicates direction of displacement M1 L2 v1 L1 L’2 M2 x vo (x = -2x0) vo t Linear Variable Differential Transformer 17 output voltage (no load connected to secondary winding) no current in secondary circuit (I2 = 0) V1 jL1 R1 V j M 2 M 1 V1 o jL1 R1 Vo I1 jM1 jM 2 jM 2 M1 I1 M 2 M1 k x x V1 I1 R1 jL1 I1 jk x xV1 V j k xI o x 1 jL1 R1 primary current I1 independent of core position output voltage Vo proportional to core position M1 R1 L2 v1 L2 vo v1 L1 R2 M1 i1 L 1 M3 L’2 M2 L’2 M2 x x vo R’2 18 Linear Variable Differential Transformer output voltage (no load connected to secondary winding) Vo jk x xI1 jk x xV1 jL1 R1 sensitivity S Vo V1 x jk x jL1 R1 kx L1 R1 j kx L1 j R1 kx L 2 1 R12 2 sensitivity increases with increasing frequency phase shift output voltage 90° out of phase with primary current v1 phase shift between V1 and V0 90 arctan R2 M1 R1 L2 i1 L 1 M3 L1 R1 consider phase shift when recovering position L’2 M2 x vo R’2