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Advanced Analytics in Quality Product Systems Analytics Melanie Lorang, ATF Boeing BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 1 Agenda Global Product Data Interoperability Summit | 2013 • Product Systems Analytics Vision • Situation, Target, Proposal • Data Sources • Methodology and Processes • Tools Requirements • Quality Analysis • Other Projects in Product Systems BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 2 Analytics Vision - Reactive to Proactive Global Product Data Interoperability Summit | 2013 • Promote Insight and Foresight • Actionable Results • Proactive and Collaborative Decision Support • Enable Data Discovery, Data Exploration, Self Service BI BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 3 Data Analytics Technologies Global Product Data Interoperability Summit | 2013 • Definition of Analytics • The discovery and communication of meaningful patterns in data • Type of Analytics • Visual Analytics – Visually and interactively explore large, complex datasets to gain new business insight • Text Analytics – Extract key information from text fields and documents to summarize, cluster, categorize, highlight, etc. • Data Mining / Machine Learning – Automatically identify patterns of interest in data to find correlations, create models, etc. • Predictive Analytics – Develop data-based statistical or stochastic models to forecast future states, understand risks, etc. • Social Network Analysis – Discover links between entities to identify roles, monitor relationships, understand information flow, etc. BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 4 Analytics at Product Systems Global Product Data Interoperability Summit | 2013 • Situation • Do not analyze structured data – operational focus • Do not utilize unstructured data • Root cause analysis for manufacturing nonconformance is weak and inefficient • Target • Leverage structured and unstructured data • Provide tools, methodologies and process for SME analysis • Develop model based methodology for analysis • Proposal • Conduct case study using Non Conformance and Corrective Action Quality data to establish and validate the methodology • Explore advanced analytics technology to demonstrate advanced analytics capabilities • Document repeatable process for development and production readiness • Improve interactive analytical capability for SMEs to improve their knowledge and intuition BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 5 Analytics Today Global Product Data Interoperability Summit | 2013 • Approach • • • • • Several POCs in work Paired Analysis – Functional and IT experts team Leveraging and Partnering with industry leaders Leveraging and Partnering with Universities, Industry Leaders and Internal R&D Establishing Process and methodology for analytics • Challenges • Managing Expectations • Tools are maturing – latest hype • Clarify Tools, Technologies and Roles • Data deployment strategy • • • • Pockets of excellence with early phase of enterprise level Analytics strategy Data Access Exponential Data Growth Need to integrate wide ranges of data, including structured, unstructured and “desktop” data BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 6 Data Source Global Product Data Interoperability Summit | 2013 • Non Conformance and Corrective Action Data • Sourced by Data Warehouse • Corrective Action Data • Sourced by Operational Data Store BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 7 Analytics Development Process Used Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 8 Tools Requirements & Selection Global Product Data Interoperability Summit | 2013 • Tools Requirements • Data Exploration / Data Discovery – Easy way to bring in and explore and combine new data – Allow to explore the data without heavy programming – Discover the information for business decision support • Data Visualization – Visually affective, graphical representation of data – Interactive – Integrated dashboard • Text Search, Mining and Visualization – Visualize unstructured data with highly correlated and repeated words – Data Categorization and Classification • Pattern Mining – Identify patterns among structured and unstructured data • Predictive Analytics – Statistical modeling tool • Tools Selected • Combination of COTS software and Boeing technology BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 9 Data Discovery – WO to NC ratio Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 10 Data Discovery –CA Pareto Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 11 Data Discovery – CA Not Categorized Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 12 NC Initiation Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 13 NC Initiation Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 14 Non Conformance Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 15 Non Conformance Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 16 Discrepancy Text Visual Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 17 Disposition Text Visual Analytics Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 18 Corrective Action Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 19 Repeat Non Conformance Analysis Global Product Data Interoperability Summit | 2013 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 20 Product Systems Analytics Progress Towards Future State Global Product Data Interoperability Summit | 2013 Bird Strike • • • • Assembled data from multiple databases documenting safety incidents and bird strikes 4 design change recommendations to reduce damage from bird strikes Change to pilot training for pilots to detect and react to bird strikes International recognition in the aviation safety community on the significance of the work Industrial Safety • • • • Assembled data from multiple databases documenting lost work hours and causes Pareto analysis showed which monuments and jobs caused lost work hours Looking at the history showed the cost of repetitive stress as a key cause for lost hours Ergonomics experts modified existing processes to remove unnecessary stress NC and CA Analysis Project • Assembled BDS and BCA data for Non Conformance and Corrective Action analysis • Present analysis for cause, process, part and supplier from Non Conformance and Corrective Action Product Development Performance Metrics Project • Assembled data from 4 new programs • Performance Metrics for Engineering new program development Non Conformance Predictive Analytics Project • Assembled data Non Conformance to predict parts failure • Predictive analysis to show parts likely to fail for next airplane based on past trend Tooling Predictive Analytics Project • Prediction of likely tools list that may go out of tolerance • Life Cycle of a tool expiration BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 21 Global Product Data Interoperability Summit | 2013 Questions? Contact Melanie Lorang [email protected] 562-305-5055 BOEING is a trademark of Boeing Management Company Copyright © 2013 Boeing. All rights reserved. Copyright © 2013 Northrop Grumman Corporation. All rights reserved. GPDIS_2013.ppt | 22