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Introduction CHAPTER Chapter 1 1 Introduction Many electronic devices will consume a large initial current when first turned on (i.e. Inrush current) that can cause voltage fluctuations and affect the performance of other circuits connected to a common power supply. The source for this problem is often large capacitors with very low Input impedance. To counteract this issue, components can be added in series to throttle back the current initially as the device comes online. Soft starters are also used to start some types of lamps. A tungsten filament has a positive temperature coefficient of resistance: a cold filament has a smaller resistance by a factor of 8-10 than a hot filament, and allows a large inrush of current. This inrush coupled with uneven filament wear causes local temperature overshoot in hotspots during startup, further evaporating the thinner filament sections. While soft start has little effect on GLS lamp life, it can make a sizeable difference to a halogen lamp's life. High initial current can cause damage to other components such as semiconductors if they are not rated for the initial high current of loads such as filament lamps, motors or capacitors. Soft starts are sometimes used on larger equipment as well, such as electric motors in various applications. The current drawn by an electric motor during a start can be 2 to 10 times the normal operating current, and this can exceed the supply's ratings if not controlled. 1 Introduction Chapter 1 Finally soft start is widely used on hand held tools to prevent the tool being jerked out of position when switched on. Jumping of electric drills was a widespread issue in the 1970s when soft start was usually not fitted. There are various ways to implement soft starting.The most popular for appliances is triac control which ramps up duty cycle over several cycles. A soft starter is a solid state motor starter that is used to start or stop a motor or any other electrical appliance by notching the voltage waveform, thereby, reducing the voltage to each phase of a motor and gradually increasing the voltage until the motor gets up to full voltage/speed all at a fixed frequency. The profile of the increase of voltage depends on the application. A soft starter takes the place of a contactor and can also take the place of an overload relay in a standard motor starting application. Electrical soft starters can use solid state devices to control the current flow and therefore the voltage applied to the motor. They can be connected in series with the line voltage applied to the motor, or can be connected inside the delta (Δ) loop of a delta-connected motor, controlling the voltage applied to each winding. Solid state soft starters can control one or more phases of the voltage applied to the induction motor with the best results achieved by threephase control. Typically, the voltage is controlled by reverse-parallel-connected silicon-controlled rectifiers (thyristors), but in some circumstances with threephase control, the control elements can be a reverse-parallel-connected SCR and diode. 2 Introduction Chapter 1 The Triac is another three terminal ac switch that is triggered into conduction when low energy signal is applied to its gate terminal. Unlike the SCR, the triac conducts in either direction when turned on. The triac also differs from the SCR ink that either a projective or negative gate signal triggers it into conduction. Thus the Triac is a Three terminal, four layer by directional semiconductor device that Controls AC Power where as an SCR controls DC Power or forward biased half cycle of AC in a Load. Because of its bi-directional conduction property, The Triac is widely used in the field of Power Electronics for control purpose. “Triac” is an abbreviation for three terminal AC switch. “Tri” indicates that the device has three terminals and “AC” indicates that the device controls alternating current or can conduct in either direction. 3 Introduction Chapter 1 1.1. HARDWARE REQUIREMENTS HARDWARE COMPONENTS: 1. TRANSFORMER (230 – 12 V AC) 2. VOLTAGE REGULATOR 3. RECTIFIER 4. FILTER 5. MOC 3021 6. OP-AMP 7. MOTOR 8. BC547 9. LED 10.1N4007 11. RESISTOR 12. CAPACITOR 13.SCR 14.TRIAC 15.BUZZER DRIVE 16.TRANSISTOR 4 Introduction Chapter 1 1.1.1 TRANSFORMER Transformers convert AC electricity from one voltage to another with a little loss of power. Step-up transformers increase voltage, step-down transformers reduce voltage. Most power supplies use a step-down transformer to reduce the dangerously high voltage to a safer low voltage. FIG 1.1.1.1 A Typical Transformer The input coil is called the primary and the output coil is called the secondary. There is no electrical connection between the two coils; instead they are linked by an alternating magnetic field created in the soft-iron core of the transformer. The two lines in the middle of the circuit symbol represent the core. Transformers waste very little power so the power out is (almost) equal to the power in. Note that as voltage is stepped down and current is stepped up. The ratio of the number of turns on each coil, called the turn’s ratio, determines the ratio of the voltages. A step-down transformer has a large number of turns on its primary (input) coil which is connected to the high voltage mains supply, and a small number of turns on its secondary (output) coil to give a low output voltage. 5 Introduction Chapter 1 TURNS RATIO = (Vp / Vs) = ( Np / Ns ) Where, Vp = primary (input) voltage. Vs = secondary (output) voltage Np = number of turns on primary coil Ns = number of turns on secondary coil Ip = primary (input) current Is = secondary (output) current. Ideal power equation Fig. 1.1.1.2 The ideal transformer as a circuit element If the secondary coil is attached to a load that allows current to flow, electrical power is transmitted from the primary circuit to the secondary circuit. Ideally, the transformer is perfectly efficient; all the incoming energy is transformed from the 6 Introduction Chapter 1 primary circuit to the magnetic field and into the secondary circuit. If this condition is met, the incoming electric power must equal the outgoing power: Giving the ideal transformer equation Transformers normally have high efficiency, so this formula is a reasonable approximation. If the voltage is increased, then the current is decreased by the same factor. The impedance in one circuit is transformed by the square of the turns ratio. For example, if an impedance Zs is attached across the terminals of the secondary coil, it appears to the primary circuit to have an impedance of (Np/Ns)2Zs. This relationship is reciprocal, so that the impedance Zp of the primary circuit appears to the secondary to be (Ns/Np)2Zp. 7 Introduction Chapter 1 1.1.2 VOLTAGE REGULATOR 7812 1.1.2.1 Features • Output Current up to 1A. • Output Voltages of 5, 6, 8, 9, 10, 12, 15, 18, 24V. • Thermal Overload Protection. • Short Circuit Protection. • Output Transistor Safe Operating Area Protection. Fig. 1.1.2.1. 7812 1.1.2.2. Description The LM78XX/LM78XXA series of three-terminal positive regulators are available in the TO-220/D-PAK package and with several fixed output voltages, making them useful in a Wide range of applications. Each type employs internal current limiting, thermal shutdown and safe operating area protection, making it essentially indestructible. If adequate heat sinking is provided, they can deliver over 1A output Current. Although designed primarily as fixed voltage regulators, these devices can be used with external components to obtain adjustable voltages and currents. 8 Introduction Chapter 1 Internal Block Diagram Fig. 1.1.2.2. Block Diagram of Voltage Regulator Absolute Maximum Ratings TABLE 1.1.2.1. Ratings of the Voltage Regul 9 Introduction Chapter 1 1.1.3 RECTIFIER A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), current that flows in only one direction, a process known as rectification. Rectifiers have many uses including as components of power supplies and as detectors of radio signals. Rectifiers may be made of solid state diodes, vacuum tube diodes, mercury arc valves, and other components. The output from the transformer is fed to the rectifier. It converts A.C. into pulsating D.C. The rectifier may be a half wave or a full wave rectifier. In this project, a bridge rectifier is used because of its merits like good stability and full wave rectification. In positive half cycle only two diodes( 1 set of parallel diodes) will conduct, in negative half cycle remaining two diodes will conduct and they will conduct only in forward bias only. Fig. 1.1.3.1.Diagram of a Bridge Rectifier 10 Introduction Chapter 1 1.1.4 FILTER Capacitive filter is used in this project. It removes the ripples from the output of rectifier and smoothens the D.C. Output received from this filter is constant until the mains voltage and load is maintained constant. However, if either of the two is varied, D.C. voltage received at this point changes. Therefore a regulator is applied at the output stage. The simple capacitor filter is the most basic type of power supply filter. The use of this filter is very limited. It is sometimes used on extremely high-voltage, low-current power supplies for cathode-ray and similar electron tubes that require very little load current from the supply. This filter is also used in circuits where the power-supply ripple frequency is not critical and can be relatively high. Below figure can show how the capacitor changes and discharges. Fig. 1.1.4.1. Resultant Output Wavefor 11 Introduction Chapter 1 1.1.5 OPTO ISOLATOR (MOC3021) A lot of electronic equipment nowadays is using opto coupler in the circuit. An opto coupler or sometimes refer to as opto isolator allows two circuits to exchange signals yet remain electrically isolated. This is usually accomplished by using light to relay the signal. The standard opt coupler circuits design uses a LED shining on a phototransistor-usually it is a npn transistor and not pnp. The signal is applied to the LED, which then shines on the transistor in the IC. The light is proportional to the signal, so the signal is thus transferred to the photo-transistor. Optocouplers may also comes in few module such as the SCR, photodiodes, TRIAC of other semiconductor switch as an output, and incandescent lamps, neon bulbs or other light source. In this project we have an opto-coupler MOC3021 an LED diac type combination. Additionally while using this IC with microcontroller and one LED can be connected in series with IC LED to indicate when high is given from micro controller such that we can know that current is flowing in internal LED of the opto-IC. When logic high is given current flows through LED from pin 1 to 2. So in this process LED light falls on DIAC causing 6 & 4 to close. During each half cycle current flows through gate, series resistor and through opto-diac for the main thyristor / triac to trigger for the load to operate. Fig.1.1.5.1.OptoIsolator 12 Introduction Chapter 1 The optocoupler usually found in switch mode power supply circuit in many electronic equipment. It is connected in between the primary and secondary section of power supplies. The optocoupler application or function in the circuit is to: 1. Monitor high voltage 2. Output voltage sampling for regulation 3. System control micro for power ON/OFF 4. Ground isolation If the optocoupler IC breakdown, it will cause the equipment to have low power, blink, no power, erratic power and even power shut down once switch on the equipment. Many technicians and engineers do not know that they can actually test the optocoupler with their analog multimeter. Most of them thought that there is no way of testing an IC with an analog meter. This is the principle used in Opto−Diacs, which are readily available in Integrated circuit (I.C.) form, and do not need very complex circuitry to make them work. Simply provide a small pulse at the right time to the Light Emitting Diode in the package. The light produced by the LED activates the light sensitive properties of the diac and the power is switched on. The isolation between the low power and high power circuits in these optically connected devices is typically several thousand volts. 13 Introduction Chapter 1 Pin Description: Table 2: 1.1.5.1. Pin Description of MOC3021 14 Fig. 1.1.5.2.Chip Design Introduction Chapter 1 1.1.6 THYRISTOR (SCR) A silicon-controlled rectifier (or semiconductor-controlled rectifier) is a four-layer solid state device that controls current. The name "silicon controlled rectifier" or SCR is General Electric's trade name for a type of thyristor. The SCR was developed by a team of power engineers led by Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957. Fig. 1.1.6.1. SCR 1.1.6.1 Construction of SCR An SCR consists of four layers of alternating P and N type semiconductor materials. Silicon is used as the intrinsic semiconductor, to which the proper dopants are added. The junctions are either diffused or alloyed. The planar construction is used for low power SCRs (and all the junctions are diffused). The mesa type construction is used for high power SCRs. 15 Introduction Chapter 1 In this case, junction J2 is obtained by the diffusion method and then the outer two layers are alloyed to it, since the PNPN pellet is required to handle large currents. It is properly braced with tungsten or molybdenum plates to provide greater mechanical strength. One of these plates is hard soldered to a copper stud, which is threaded for attachment of heat sink. The doping of PNPN will depend on the application of SCR, since its characteristics are similar to those of the thyratron. Today, the term thyristor applies to the larger family of multilayer devices that exhibit bistable state-change behaviour,that is switching either ON or OFF. Fig. 1.1.6.2. Construction of SCR 1.1.6.2 Modes of operation In the normal "off" state, the device restricts current to the leakage current. When the gate-to-cathode voltage exceeds a certain threshold, the device turns "on" and conducts current. The device will remain in the "on" state even after gate current is removed so long as current through the device remains above the holding current. Once current falls below the holding current for an appropriate period of time, the device will switch "off". If the gate is pulsed and the current through the device is below the holding current, the device will remain in the "off" state. 16 Introduction Chapter 1 If the applied voltage increases rapidly enough, capacitive coupling may induce enough charge into the gate to trigger the device into the "on" state; this is referred to as "dv/dt triggering." This is usually prevented by limiting the rate of voltage rise across the device, perhaps by using a snubber. "dv/dt triggering" may not switch the SCR into Full conduction rapidly and the partially-triggered SCR may dissipate more power than is usual, possibly harming the device. SCRs can also be triggered by increasing the forward voltage beyond their rated breakdown voltage (also called as break over voltage), but again, this does not rapidly switch the entire device into conduction and so may be harmful so this mode of operation is also usually avoided. Also, the actual breakdown voltage may be substantially higher than the rated breakdown voltage, so the exact trigger point will vary from device to device. This device is generally used in switching applications. 1.1.6.3 Reverse Bias SCR are available with or without reverse blocking capability. Reverse blocking capability adds to the forward voltage drop because of the need to have a long, low doped P1 region. Usually, the reverse blocking voltage rating and forward blocking voltage rating are the same. The typical application for reverse blocking SCR is in current source inverters. SCR incapable of blocking reverse voltage are known as asymmetrical SCR, abbreviated ASCR. They typically have a reverse breakdown rating in the 10's of volts. ASCR are used where either a reverse conducting diode is applied in parallel (for example, in voltage source inverters) or where reverse voltage would never occur (for example, in switching power supplies or DC traction choppers). 17 Introduction Chapter 1 Asymmetrical SCR can be fabricated with a reverse conducting diode in the same package. These are known as RCT, for reverse conducting thyristor. 1.1.6.4 Application of SCRs SCRs are mainly used in devices where the control of high power, possibly coupled with high voltage, is demanded. Their operation makes them suitable for use in medium to high-voltage AC power control applications, such as lamp dimming, regulators and motor control. 18 Introduction Chapter 1 1.1.7 LM393 Voltage Comparator Chip When building a light sensing robot, it is necessary to include a comparator chip that compares the pair of sensors located on the breadboard. An LED is lit up depending on the difference in voltage between the sensors. 1.1.7.1 Introduction Fig. 1.1.7.1 LM393IC In a general sense, an analog voltage comparator chip is like a small voltmeter with integrated switches. It measures voltages at two different points and compares the difference in quantity of voltage. If the first point has a higher voltage than the second point, the switch is turned on. However, if the first point has a lower voltage than the second point, the switch is turned off. Although there are different models of voltage comparator chips, I will discuss a very common comparator, the LM393. 1.1.7.2 What does LM393 stand for? LM393 stands for “Low Power, Low Offset Voltage, Single Supply, Dual, Differential Comparators.” I will define each part: 19 Introduction Chapter 1 “Low Power” is an indication that the chip uses little electricity. This can be very useful for a robot that runs on low voltage batteries. “Low Offset Voltage” is an indication that the chip can compare voltages of points that are very close together. “Single Supply” is an indication that the chip uses the same power supply as the points being compared. “Dual” is an indication that there are two comparators in the chip. “Differential” is an indication that the chip is comparing the amount of voltage of each point to each other and not comparing the voltage to a set value, such as below 4.0 V. 1.1.7.3 Examining the Datasheet Each voltage comparator chip has a datasheet that includes important information about features of the part and how it is an improvement over previous models of that part. Engineers find the datasheet very useful, as it indicates specific aspects of the comparator that were not present before. Furthermore, the datasheet states average and maximum values for certain aspects, including the amount of current the comparator uses, the comparator’s optimal voltage range, and the comparator’s optimal temperature range. The datasheet provided for the LM393 states that it has an optimal voltage range of 2 V to 36 V. This makes the LM393 suitable with a 9 V battery, since this battery has a voltage range of approximately 5 V to 10 V. 20 Introduction Chapter 1 1.1.7.4 Analyzing the Pinouts Fig. 1.1.7.2 Pin Diagram If you inspect the LM393 comparator, you will notice metal wires that stick out. These are called pins. Undoubtedly, the most significant information about a comparator chip is how to connect the pins to the rest of the components in a circuit. Since the LM393 comparator chip is too small for an indication of the pins to be printed, the datasheet has an illustrated figure, a pinout, which shows the location and function of each pin. The figure to the right shows the pinout for the LM393 comparator. 21 Introduction Chapter 1 1.1.8 BC547 1.1.8.1 TECHNICAL SPECIFICATIONS The BC547 transistor is an NPN Epitaxial Silicon Transistor. The BC547 transistor is a general-purpose transistor in small plastic packages. It is used in general-purpose switching and amplification BC847/BC547 series 45 V, 100 mA NPN general-purpose transistors. Fig. 1.1.8.1 BC 547 TRANSISTOR PINOUTS We know that the transistor is a "CURRENT" operated device and that a large current (Ic) flows freely through the device between the collector and the emitter terminals. However, this only happens when a small biasing current (Ib) is flowing into the base terminal of the transistor thus allowing the base to act as a sort of current control input. The ratio of these two currents (Ic/Ib) is called the DC 22 Introduction Chapter 1 Current Gain of the device and is given the symbol of hfe or nowadays Beta, (β). Beta has no units as it is a ratio. Also, the current gain from the emitter to the collector terminal, Ic/Ie, is called Alpha, (α), and Is a function of the transistor itself. As the emitter current Ie is the product of a very small base current to a very large collector current the value of this parameter α is very close to unity, and for a typical low-power signal transistor this value ranges from about 0.950 to 0.999. An NPN Transistor Configuration Fig. 1.1.8.2 (NPN Transistor Configuration) 23 Introduction Chapter 1 1.1.9 LED 1.1.9.1 Introduction LEDs are semiconductor devices. Like transistors, and other diodes, LEDs are made out of silicon. What makes an LED give off light are the small amounts of chemical impurities that are added to the silicon, such as gallium, arsenide, indium, and nitride. When current passes through the LED, it emits photons as a byproduct. Normal light bulbs produce light by heating a metal filament until its white hot. Because LEDs produce photons directly and not via heat, they are far more efficient than incandescent bulbs. Not long ago LEDs were only bright enough to be used as indicators on dashboards or electronic equipment. But recent advances have made LEDs bright enough to rival traditional lighting technologies. Modern LEDs can replace incandescent bulbs in almost any application. 1.1.9.2 Construction of LEDs LEDs are based on the semiconductor diode. When the diode is forward biased (switched on), electrons are able to recombine with holes and energy is released in the form of light. This effect is called electroluminescence and the color of the light is determined by the energy gap of the semiconductor. The LED is usually small in area (less than 1 mm2) with integrated optical components to shape its radiation pattern and assist in reflection. 24 Introduction Chapter 1 Fig. 1.1.9.1. LEDs 1.1.9.3 Advantages of LEDs LEDs present many advantages over traditional light sources including lower energy consumption, longer lifetime, improved robustness, smaller size and faster switching. However, they are relatively expensive and require more precise current and heat management than traditional light sources. 1.1.9.4 Application of LEDs Applications of LEDs are diverse. They are used as low-energy and also for replacements for traditional light sources in well-established applications such as indicators and automotive lighting. The compact size of LEDs has allowed new text and video displays and sensors to be developed, while their high switching rates are useful in communications technology. So here the role of LED is to indicate the status of the components like relays and power circuit etc. 25 Introduction Chapter 1 1.1.10 IN4007 Diodes are used to convert AC into DC these are used as half wave rectifier or full wave rectifier. Three points must he kept in mind while using any type of diode. 1. Maximum forward current capacity 2. Maximum reverse voltage capacity 3. Maximum forward voltage capacity Fig. 1.1.10.1 1N4007 diodes The number and voltage capacity of some of the important diodes available in the market are as follows: Diodes of number IN4001, IN4002, IN4003, IN4004, IN4005, IN4006 and IN4007 have maximum reverse bias voltage capacity of 50V and maximum forward current capacity of 1 Amp. Diode of same capacities can be used in place of one another. Besides this diode of more capacity can be used in place of diode of low capacity but diode of low capacity cannot be used in place of diode of high capacity. For example, in place of IN4002; IN4001 or IN4007 can be used but IN4001 or IN4002 cannot be 26 Introduction Chapter 1 used in place of IN4007.The diode BY125made by company BEL is equivalent of diode from IN4001 to IN4003. BY 126 is equivalent to diodes IN4004 to 4006 and BY 127 is equivalent to diode IN4007. Fig. 1.1.10.2 PN Junction diode 1.1.10.1 PN JUNCTION OPERATION Now that you are familiar with P- and N-type materials, how these materials are joined together to form a diode, and the function of the diode, let us continue our discussion with the operation of the PN junction. But before we can understand how the PN junction works, we must first consider current flow in the materials that make up the junction and what happens initially within the junction when these two materials are joined together. 27 Introduction Chapter 1 1.1.10.2 Current Flow in the N-Type Material Conduction in the N-type semiconductor, or crystal, is similar to conduction in a copper wire. That is, with voltage applied across the material, electrons will move through the crystal just as current would flow in a copper wire. This is shown in figure 1-15. The positive potential of the battery will attract the free electrons in the crystal. These electrons will leave the crystal and flow into the positive terminal of the battery. As an electron leaves the crystal, an electron from the negative terminal of the battery will enter the crystal, thus completing the current path. Therefore, the majority current carriers in the N-type material (electrons) are repelled by the negative side of the battery and move through the crystal toward the positive side of the battery. 1.1.10.3 Current Flow in the P-Type Material Current flow through the P-type material is illustrated. Conduction in the P material is by positive holes, instead of negative electrons. A hole moves from the positive terminal of the P material to the negative terminal. Electrons from the external circuit enter the negative terminal of the material and fill holes in the vicinity of this terminal. At the positive terminal, electrons are removed from the covalent bonds, thus creating new holes. This process continues as the steady stream of holes (hole current) moves toward the negative terminal 28 Introduction Chapter 1 1.1.11 1N4148 Fig. 1.1.11.1 IN4148 The 1N4148 is a standard small signal silicon diode used in signal processing. Its name follows the JEDEC nomenclature. The 1N4148 is generally available in a DO-35 glass package and is very useful at high frequencies with a reverse recovery time of no more than 4ns. This permits rectification and detection of radio frequency signals very effectively, as long as their amplitude is above the forward conduction threshold of silicon (around 0.7V) or the diode is biased. 1.1.11.1 Specifications VRRM = 100V (Maximum Repetitive Reverse Voltage) IO = 200mA (Average Rectified Forward Current) IF = 300mA (DC Forward Current) 29 Introduction Chapter 1 IFSM = 1.0 A (Pulse Width = 1 sec), 4.0 A (Pulse Width = 1 uSec) (NonRepetitive Peak Forward Surge Current) PD = 500 mW (power Dissipation) TRR < 4ns (reverse recovery time) 1.1.11.2 Applications High-speed switching 1.1.11.3 Features 1) Glass sealed envelope. (GSD) 2) High speed. 3) High Reliability 1.1.11.4 Construction Silicon epitaxial planar 30 Introduction Chapter 1 1.1.12 RESISTORS A resistor is a two-terminal electronic component designed to oppose an electric current by producing a voltage drop between its terminals in proportion to the current, that is, in accordance with Ohm's law: V = IR Resistors are used as part of electrical networks and electronic circuits. They are extremely commonplace in most electronic equipment. Practical resistors can be made of various compounds and films, as well as resistance wire (wire made of a high-resistivity alloy, such as nickel/chrome). Fig. 1.1.12.1 (Resistors with different Values) 31 Introduction Chapter 1 The primary characteristics of resistors are their resistance and the power they can dissipate. Other characteristics include temperature coefficient, noise, and inductance. Less well-known is critical resistance, the value below which power dissipation limits the maximum permitted current flow, and above which the limit is applied voltage. Critical resistance depends upon the materials constituting the resistor as well as its physical dimensions; it's determined by design. Resistors can be integrated into hybrid and printed circuits, as well as integrated circuits. Size, and position of leads (or terminals) are relevant to equipment designers; resistors must be physically large enough not to overheat when dissipating their power. A resistor is a two-terminal passive electronic component which implements electrical resistance as a circuit element. When a voltage V is applied across the terminals of a resistor, a current I will flow through the resistor in direct proportion to that voltage. The reciprocal of the constant of proportionality is known as the resistance R, since, with a given voltage V, a larger value of R further "resists" the flow of current I as given by Ohm's law: Resistors are common elements of electrical networks and electronic circuits and are ubiquitous in most electronic equipment. Practical resistors can be made of various compounds and films, as well as resistance wire (wire made of a high-resistivity alloy, such as nickel-chrome). Resistors are also implemented within integrated circuits, particularly analog devices, and can also be integrated into hybrid and printed circuits. 32 Introduction Chapter 1 The electrical functionality of a resistor is specified by its resistance: common commercial resistors are manufactured over a range of more than 9 orders of magnitude. When specifying that resistance in an electronic design, the required precision of the resistance may require attention to the manufacturing tolerance of the chosen resistor, according to its specific application. The temperature coefficient of the resistance may also be of concern in some precision applications. Practical resistors are also specified as having a maximum power rating which must exceed the anticipated power dissipation of that resistor in a particular circuit: this is mainly of concern in power electronics applications. Resistors with higher power ratings are physically larger and may require heat sinking. In a high voltage circuit, attention must sometimes be paid to the rated maximum working voltage of the resistor. The series inductance of a practical resistor causes its behavior to depart from ohms law; this specification can be important in some high-frequency applications for smaller values of resistance. In a low-noise amplifier or pre-amp the noise characteristics of a resistor may be an issue. The unwanted inductance, excess noise, and temperature coefficient are mainly dependent on the technology used in manufacturing the resistor. They are not normally specified individually for a particular family of resistors manufactured using a particular technology. A family of discrete resistors is also characterized according to its form factor, that is, the size of the device and position of its leads (or terminals) which is relevant in the practical manufacturing of circuits using them. 33 Introduction Chapter 1 1.1.12.1 Units The ohm (symbol: Ω) is the SI unit of electrical resistance, named after Georg Simon Ohm. An ohm is equivalent to a volt per ampere. Since resistors are specified and manufactured over a very large range of values, the derived units of milliohm (1 mΩ = 10 −3 Ω), kilohm (1 kΩ = 103 Ω), and megohm (1 MΩ = 106 Ω) are also in common usage. The reciprocal of resistance R is called conductance G = 1/R and is measured in Siemens (SI unit), sometimes referred to as a mho. Thus a Siemens is the reciprocal of an ohm: S = Ω − 1 . Although the concept of conductance is often used in circuit analysis, practical resistors are always specified in terms of their resistance (ohms) rather than conductance. 1.1.11.2 Theory of operation Ohm's law The behavior of an ideal resistor is dictated by the relationship specified in Ohm's law: Ohm's law states that the voltage (V) across a resistor is proportional to the current (I) passing through it, where the constant of proportionality is the resistance (R). Equivalently, Ohm's law can be stated: 34 Introduction Chapter 1 This formulation of Ohm's law states that, when a voltage (V) is present across a resistance (R), a current (I) will flow through the resistance. This is directly used in practical computations. For example, if a 300 ohm resistor is attached across the terminals of a 12 volt battery, then a current of 12 / 300 = 0.04 amperes (or 40 milliamperes) will flow through that resistor. 1.1.12.3 Series and parallel resistors In a series configuration, the current through all of the resistors is the same, but the voltage across each resistor will be in proportion to its resistance. The potential difference (voltage) seen across the network is the sum of those voltages, thus the total resistance can be found as the sum of those resistances: Fig. 1.1.12.2 Resistors in Series As a special case, the resistance of N resistors connected in series, each of the same resistance R, is given by NR. Resistors in a parallel configuration are each subject to the same potential difference (voltage), however the currents 35 through them add. The Introduction Chapter 1 conductances of the resistors then add to determine the conductance of the network. Thus the equivalent resistance (Req) of the network can be computed: Fig. 1.1.12.3Resistors in Parallel The parallel equivalent resistance can be represented in equations by two vertical lines "||" (as in geometry) as a simplified notation. For the case of two resistors in parallel, this can be calculated using: As a special case, the resistance of N resistors connected in parallel, each of the same resistance R, is given by R/N. A resistor network that is a combination of parallel and series connections can be broken up into smaller parts that are either one or the other. For instance, 36 Introduction Chapter 1 Fig.1.1.12.4 Resistors in Series and Parallel However, some complex networks of resistors cannot be resolved in this manner, requiring more sophisticated circuit analysis. For instance, consider a cube, each edge of which has been replaced by a resistor. What then is the resistance that would be measured between two opposite vertices? In the case of 12 equivalent resistors, it can be shown that the corner-to-corner resistance is 5⁄6 of the individual resistance. More generally, the Y-Δ transform, or matrix methods can be used to solve such a problem. One practical application of these relationships is that a non-standard value of resistance can generally be synthesized by connecting a number of standard values in series and/or parallel. This can also be used to obtain a resistance with a higher power rating than that of the individual resistors used. In the special case of N identical resistors all connected in series or all connected in parallel, the power rating of the individual resistors is thereby multiplied by N. 37 Introduction Chapter 1 1.1.12.4 Power dissipation The power P dissipated by a resistor (or the equivalent resistance of a resistor network) is calculated as: The first form is a restatement of Joule's first law. Using Ohm's law, the two other forms can be derived. The total amount of heat energy released over a period of time can be determined from the integral of the power over that period of time: Practical resistors are rated according to their maximum power dissipation. The vast majority of resistors used in electronic circuits absorb much less than a watt of electrical power and require no attention to their power rating. Such resistors in their discrete form, including most of the packages detailed below, are typically rated as 1/10, 1/8, or 1/4 watt. Resistors required to dissipate substantial amounts of power, particularly used in power supplies, power conversion circuits, and power amplifiers, are generally referred to as power resistors; this designation is loosely applied to resistors with power ratings of 1 watt or greater. Power resistors are physically larger and tend not to use the preferred values, color codes, and external packages described below. If the average power dissipated by a resistor is more than its power rating, damage to the resistor may occur, permanently altering its resistance; this is 38 Introduction Chapter 1 distinct from the reversible change in resistance due to its temperature coefficient when it warms. Excessive power dissipation may raise the temperature of the resistor to A point where it can burn the circuit board or adjacent components, or even cause a fire. There are flameproof resistors that fail (open circuit) before they overheat dangerously. Note that the nominal power rating of a resistor is not the same as the power that it can safely dissipate in practical use. Air circulation and proximity to a circuit board, ambient temperature, and other factors can reduce acceptable dissipation significantly. Rated power dissipation may be given for an ambient temperature of 25 °C in free air. Inside an equipment case at 60 °C, rated dissipation will be significantly less; a resistor dissipating a bit less than the maximum figure given by the manufacturer may still be outside the safe operating area and may prematurely fail. 1.1.12.5 Resistor marking Electronic color code Most axial resistors use a pattern of colored stripes to indicate resistance. Surface-mount resistors are marked numerically, if they are big enough to permit marking; more-recent small sizes are impractical to mark. Cases are usually tan, brown, blue, or green, though other colors are occasionally found such as dark red or dark gray. Early 20th century resistors, essentially uninsulated, were dipped in paint to cover their entire body for color coding. A second color of paint was applied to one end of the element, and a color dot (or band) in the middle provided the third digit. The rule was "body, tip, dot", providing two significant digits for value and the decimal 39 Introduction Chapter 1 multiplier, in that sequence. Default tolerance was ±20%. Closer-tolerance resistors had silver (±10%) or gold-colored (±5%) paint on the other end. 1.1.12.6 Four-band resistors Four-band identification is the most commonly used color-coding scheme on resistors. It consists of four colored bands that are painted around the body of the resistor. The first two bands encode the first two significant digits of the resistance value, the third is a power-of-ten multiplier or number-of-zeroes, and the fourth is the tolerance accuracy, or acceptable error, of the value. The first three bands are equally spaced along the resistor; the spacing to the fourth band is wider. Sometimes a fifth band identifies the thermal coefficient, but this must be distinguished from the true 5-color system, with 3 significant digits. For example, green-blue-yellow-red is 56×104 Ω = 560 kΩ ± 2%. An easier description can be as followed: the first band, green, has a value of 5 and the second band, blue, has a value of 6, and is counted as 56. The third band, yellow, has a value of 104, which adds four 0's to the end, creating 560,000 Ω at ±2% tolerance accuracy. 560,000 Ω changes to 560 kΩ ±2% (as a kilo- is 103). 40 Introduction Chapter 1 Each color corresponds to a certain digit, progressing from darker to lighter colors, as shown in the chart below. 1st 2nd 3rd band band (multiplier) Black 0 0 ×100 Brown 1 1 Red 2 Color band 4th band Temp. (tolerance) Coefficient ×101 ±1% (F) 100 ppm 2 ×102 ±2% (G) 50 ppm Orange 3 3 ×103 15 ppm Yellow 4 4 ×104 25 ppm Green 5 5 ×105 ±0.5% (D) Blue 6 6 ×106 ±0.25% (C) Violet 7 7 ×107 ±0.1% (B) Gray 8 8 ×108 ±0.05% (A) White 9 9 ×109 Gold ×10−1 ±5% (J) Silver ×10−2 ±10% (K) None ±20% (M) Table 3:1.1.12.1 Color code for Resistors 41 Introduction Chapter 1 1.1.13 CAPACITORS A capacitor or condenser is a passive electronic component consisting of a pair of conductors separated by a dielectric. When a voltage potential difference exists between the conductors, an electric field is present in the dielectric. This field stores energy and produces a mechanical force between the plates. The effect is greatest between wide, flat, parallel, narrowly separated conductors. Fig. 1.1.13.1 Capacitors 42 Introduction Chapter 1 An ideal capacitor is characterized by a single constant value, capacitance, which is measured in farads. This is the ratio of the electric charge on each conductor to the potential difference between them. In practice, the dielectric between the plates passes a small amount of leakage current. The conductors and leads introduce an equivalent series resistance and the dielectric has an electric field strength limit resulting in a breakdown voltage. The properties of capacitors in a circuit may determine the resonant frequency and quality factor of a resonant circuit, power dissipation and operating frequency in a digital logic circuit, energy capacity in a high-power system, and many other important aspects. A capacitor (formerly known as condenser) is a device for storing electric charge. The forms of practical capacitors vary widely, but all contain at least two conductors separated by a non-conductor. Capacitors used as parts of electrical systems, for example, consist of metal foils separated by a layer of insulating film. Capacitors are widely used in electronic circuits for blocking direct current while allowing alternating current to pass, in filter networks, for smoothing the output of power supplies, in the resonant circuits that tune radios to particular frequencies and for many other purposes. A capacitor is a passive electronic component consisting of a pair of conductors separated by a dielectric (insulator). When there is a potential difference (voltage) across the conductors, a static electric field develops in the dielectric that stores energy and produces a mechanical force between the conductors. An ideal capacitor is characterized by a single 43 Introduction Chapter 1 constant value, capacitance, measured in farads. This is the ratio of the electric charge on each conductor to the potential difference between them. The capacitance is greatest when there is a narrow separation between large areas of conductor, hence capacitor conductors are often called "plates", referring to an early means of construction. In practice the dielectric between the plates passes a small amount of leakage current and also has an electric field strength limit, resulting in a breakdown voltage, while the conductors and leads introduce an undesired inductance and resistance. 1.1.13.1 Theory of operation Capacitance Fig. 1.1.13.2 Capacitor Operation Charge separation in a parallel-plate capacitor causes an internal electric field. A dielectric (orange) reduces the field and increases the capacitance. 44 Introduction Chapter 1 Fig.1.1.13.3. A simple demonstration of a parallel-plate capacitor A capacitor consists of two conductors separated by a non-conductive region. The non-conductive region is called the dielectric or sometimes the dielectric medium. In simpler terms, the dielectric is just an electrical insulator. Examples of dielectric mediums are glass, air, paper, vacuum, and even a semiconductor depletion region chemically identical to the conductors. A capacitor is assumed to be self-contained and isolated, with no net electric charge and no influence from any external electric field. The conductors thus hold equal and opposite charges on their facing surfaces, and the dielectric develops an electric field. In SI units, a capacitance of one farad means that one coulomb of charge on each conductor causes a voltage of one volt across the device. The capacitor is a reasonably general model for electric fields within electric circuits. An ideal capacitor is wholly characterized by a constant capacitance C, defined as the ratio of charge ±Q on each conductor to the voltage V between them: 45 Introduction Chapter 1 Sometimes charge build-up affects the capacitor mechanically, causing its capacitance to vary. In this case, capacitance is defined in terms of incremental changes: 1.1.13.2 Energy storage Work must be done by an external influence to "move" charge between the conductors in a capacitor. When the external influence is removed the charge separation persists in the electric field and energy is stored to be released when the charge is allowed to return to its equilibrium position. The work done in establishing the electric field, and hence the amount of energy stored, is given by: 1.1.13.3 Current-voltage relation The current i(t) through any component in an electric circuit is defined as the rate of flow of a charge q(t) passing through it, but actual charges, electrons, cannot pass through the dielectric layer of a capacitor, rather an electron accumulates on the negative plate for each one that leaves the positive plate, resulting in an electron depletion and consequent positive charge on one electrode that is equal and opposite to the accumulated negative charge on the other. Thus the charge on 46 Introduction Chapter 1 the electrodes is equal to the integral of the current as well as proportional to the voltage as discussed above. As with any antiderivative, a constant of integration is added to represent the initial voltage v (t0). This is the integral form of the capacitor equation, . Taking the derivative of this, and multiplying by C, yields the derivative form, . The dual of the capacitor is the inductor, which stores energy in the magnetic field rather than the electric field. Its current-voltage relation is obtained by exchanging current and voltage in the capacitor equations and replacing C with the inductance L. 47