Download 1.1.11.2 Theory of operation

Survey
yes no Was this document useful for you?
   Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Document related concepts

Negative resistance wikipedia , lookup

Integrating ADC wikipedia , lookup

Nanofluidic circuitry wikipedia , lookup

Josephson voltage standard wikipedia , lookup

Transistor–transistor logic wikipedia , lookup

Multimeter wikipedia , lookup

Valve RF amplifier wikipedia , lookup

Operational amplifier wikipedia , lookup

Schmitt trigger wikipedia , lookup

CMOS wikipedia , lookup

Electrical ballast wikipedia , lookup

TRIAC wikipedia , lookup

Current source wikipedia , lookup

Voltage regulator wikipedia , lookup

Power electronics wikipedia , lookup

Resistive opto-isolator wikipedia , lookup

Ohm's law wikipedia , lookup

Surge protector wikipedia , lookup

Power MOSFET wikipedia , lookup

Network analysis (electrical circuits) wikipedia , lookup

Current mirror wikipedia , lookup

Switched-mode power supply wikipedia , lookup

Rectiverter wikipedia , lookup

Opto-isolator wikipedia , lookup

Transcript
Introduction
CHAPTER
Chapter 1
1
Introduction
Many electronic devices will consume a large initial current when first turned on
(i.e. Inrush current) that can cause voltage fluctuations and affect the
performance of other circuits connected to a common power supply. The source
for this problem is often large capacitors with very low Input impedance. To
counteract this issue, components can be added in series to throttle back the current
initially as the device comes online.
Soft starters are also used to start some types of lamps. A tungsten filament has a
positive temperature coefficient of resistance: a cold filament has a
smaller resistance by a factor of 8-10 than a hot filament, and allows a large inrush
of current. This inrush coupled with uneven filament wear causes local temperature
overshoot in hotspots during startup, further evaporating the thinner filament
sections. While soft start has little effect on GLS lamp life, it can make a sizeable
difference to a halogen lamp's life.
High
initial
current
can
cause
damage
to
other
components
such
as semiconductors if they are not rated for the initial high current of loads such as
filament lamps, motors or capacitors.
Soft starts are sometimes used on larger equipment as well, such as electric motors
in various applications. The current drawn by an electric motor during a start can
be 2 to 10 times the normal operating current, and this can exceed the supply's
ratings if not controlled.
1
Introduction
Chapter 1
Finally soft start is widely used on hand held tools to prevent the tool being jerked
out of position when switched on. Jumping of electric drills was a widespread
issue in the 1970s when soft start was usually not fitted.
There are various ways to implement soft starting.The most popular for appliances
is triac control which ramps up duty cycle over several cycles.
A soft starter is a solid state motor starter that is used to start or stop a motor
or any other electrical appliance by notching the voltage waveform, thereby,
reducing the voltage to each phase of a motor and gradually increasing the voltage
until the motor gets up to full voltage/speed all at a fixed frequency. The profile of
the increase of voltage depends on the application. A soft starter takes the place of
a contactor and can also take the place of an overload relay in a standard motor
starting application. Electrical soft starters can use solid state devices to control
the current flow and therefore the voltage applied to the motor. They can be
connected in series with the line voltage applied to the motor, or can be connected
inside the delta (Δ) loop of a delta-connected motor, controlling the voltage
applied to each winding. Solid state soft starters can control one or more phases of
the voltage applied to the induction motor with the best results achieved by threephase control. Typically, the voltage is controlled by reverse-parallel-connected
silicon-controlled rectifiers (thyristors), but in some circumstances with threephase control, the control elements can be a reverse-parallel-connected SCR
and diode.
2
Introduction
Chapter 1
The Triac is another three terminal ac switch that is triggered into conduction when
low energy signal is applied to its gate terminal. Unlike the SCR, the triac conducts
in either direction when turned on. The triac also differs from the SCR ink that
either a projective or negative gate signal triggers it into conduction. Thus the
Triac is a Three terminal, four layer by directional semiconductor device that
Controls AC Power where as an SCR controls DC Power or forward biased half
cycle of AC in a Load. Because of its bi-directional conduction property, The Triac
is widely used in the field of Power Electronics for control purpose.
“Triac” is an abbreviation for three terminal AC switch. “Tri” indicates that the
device has three terminals and “AC” indicates that the device controls alternating
current or can conduct in either direction.
3
Introduction
Chapter 1
1.1. HARDWARE REQUIREMENTS
HARDWARE COMPONENTS:
1. TRANSFORMER (230 – 12 V AC)
2. VOLTAGE REGULATOR
3. RECTIFIER
4. FILTER
5. MOC 3021
6. OP-AMP
7. MOTOR
8. BC547
9. LED
10.1N4007
11. RESISTOR
12. CAPACITOR
13.SCR
14.TRIAC
15.BUZZER DRIVE
16.TRANSISTOR
4
Introduction
Chapter 1
1.1.1 TRANSFORMER
Transformers convert AC electricity from one voltage to another with a little loss
of power. Step-up transformers increase voltage, step-down transformers reduce
voltage. Most power supplies use a step-down transformer to reduce the
dangerously high voltage to a safer low voltage.
FIG 1.1.1.1 A Typical Transformer
The input coil is called the primary and the output coil is called the secondary.
There is no electrical connection between the two coils; instead they are linked by
an alternating magnetic field created in the soft-iron core of the transformer. The
two lines in the middle of the circuit symbol represent the core. Transformers
waste very little power so the power out is (almost) equal to the power in. Note that
as voltage is stepped down and current is stepped up.
The ratio of the number of turns on each coil, called the turn’s ratio, determines the
ratio of the voltages. A step-down transformer has a large number of turns on its
primary (input) coil which is connected to the high voltage mains supply, and a
small number of turns on its secondary (output) coil to give a low output voltage.
5
Introduction
Chapter 1
TURNS RATIO = (Vp / Vs) = ( Np / Ns )
Where,
Vp = primary (input) voltage.
Vs = secondary (output) voltage
Np = number of turns on primary coil
Ns = number of turns on secondary coil
Ip = primary (input) current
Is = secondary (output) current.
Ideal power equation
Fig. 1.1.1.2 The ideal transformer as a circuit element
If the secondary coil is attached to a load that allows current to flow, electrical
power is transmitted from the primary circuit to the secondary circuit. Ideally, the
transformer is perfectly efficient; all the incoming energy is transformed from the
6
Introduction
Chapter 1
primary circuit to the magnetic field and into the secondary circuit. If this
condition is met, the incoming electric power must equal the outgoing power:
Giving the ideal transformer equation
Transformers normally have high efficiency, so this formula is a reasonable
approximation.
If the voltage is increased, then the current is decreased by the same factor. The
impedance in one circuit is transformed by the square of the turns ratio. For
example, if an impedance Zs is attached across the terminals of the secondary coil,
it appears to the primary circuit to have an impedance of (Np/Ns)2Zs. This
relationship is reciprocal, so that the impedance Zp of the primary circuit appears to
the secondary to be (Ns/Np)2Zp.
7
Introduction
Chapter 1
1.1.2 VOLTAGE REGULATOR 7812
1.1.2.1 Features
• Output Current up to 1A.
• Output Voltages of 5, 6, 8, 9, 10, 12, 15, 18, 24V.
• Thermal Overload Protection.
• Short Circuit Protection.
• Output Transistor Safe Operating Area Protection.
Fig. 1.1.2.1. 7812
1.1.2.2. Description
The LM78XX/LM78XXA series of three-terminal positive regulators are available
in the TO-220/D-PAK package and with several fixed output voltages, making
them useful in a Wide range of applications. Each type employs internal current
limiting, thermal shutdown and safe operating area protection, making it
essentially indestructible. If adequate heat sinking is provided, they can deliver
over 1A output Current. Although designed primarily as fixed voltage regulators,
these devices can be used with external components to obtain adjustable voltages
and currents.
8
Introduction
Chapter 1
Internal Block Diagram
Fig. 1.1.2.2. Block Diagram of Voltage Regulator
Absolute Maximum Ratings
TABLE 1.1.2.1. Ratings of the Voltage Regul
9
Introduction
Chapter 1
1.1.3 RECTIFIER
A rectifier is an electrical device that converts alternating current (AC),
which periodically reverses direction, to direct current (DC), current that
flows in only one direction, a process known as rectification. Rectifiers have many
uses including as components of power supplies and as detectors of
radio signals. Rectifiers may be made of solid state diodes, vacuum
tube diodes, mercury arc valves, and other components. The output from
the transformer is fed to the rectifier. It converts A.C. into pulsating D.C. The
rectifier may be a half wave or a full wave rectifier. In this project, a bridge
rectifier is used because of its merits like good stability and full wave rectification.
In positive half cycle only two diodes( 1 set of parallel diodes) will conduct, in
negative half cycle remaining two diodes will conduct and they will conduct only
in forward bias only.
Fig. 1.1.3.1.Diagram of a Bridge Rectifier
10
Introduction
Chapter 1
1.1.4 FILTER
Capacitive filter is used in this project. It removes the ripples from the output of
rectifier and smoothens the D.C. Output received from this filter is constant until
the mains voltage and load is maintained constant. However, if either of the two is
varied, D.C. voltage received at this point changes. Therefore a regulator is applied
at the output stage.
The simple capacitor filter is the most basic type of power supply filter. The
use of this filter is very limited. It is sometimes used on extremely high-voltage,
low-current power supplies for cathode-ray and similar electron tubes that require
very little load current from the supply. This filter is also used in circuits where the
power-supply ripple frequency is not critical and can be relatively high. Below
figure can show how the capacitor changes and discharges.
Fig. 1.1.4.1. Resultant Output Wavefor
11
Introduction
Chapter 1
1.1.5 OPTO ISOLATOR (MOC3021)
A lot of electronic equipment nowadays is using opto coupler in the circuit. An
opto coupler or sometimes refer to as opto isolator allows two circuits to exchange
signals yet remain electrically isolated. This is usually accomplished by using light
to relay the signal. The standard opt coupler circuits design uses a LED shining on
a phototransistor-usually it is a npn transistor and not pnp. The signal is applied to
the LED, which then shines on the transistor in the IC.
The light is proportional to the signal, so the signal is thus transferred to
the photo-transistor. Optocouplers may also comes in few module such as the SCR,
photodiodes, TRIAC of other semiconductor switch as an output, and incandescent
lamps, neon bulbs or other light source.
In this project we have an opto-coupler MOC3021 an LED diac type
combination. Additionally while using this IC with microcontroller and one LED
can be connected in series with IC LED to indicate when high is given from micro
controller such that we can know that current is flowing in internal LED of the
opto-IC. When logic high is given current flows through LED from pin 1 to 2. So
in this process LED light falls on DIAC causing 6 & 4 to close. During each half
cycle current flows through gate, series resistor and through opto-diac for the main
thyristor / triac to trigger for the load to operate.
Fig.1.1.5.1.OptoIsolator
12
Introduction
Chapter 1
The optocoupler usually found in switch mode power supply circuit in many
electronic equipment. It is connected in between the primary and secondary section
of power supplies. The optocoupler application or function in the circuit is to:
1. Monitor high voltage
2. Output voltage sampling for regulation
3. System control micro for power ON/OFF
4. Ground isolation
If the optocoupler IC breakdown, it will cause the equipment to have low
power, blink, no power, erratic power and even power shut down once switch on
the equipment. Many technicians and engineers do not know that they can actually
test the optocoupler with their analog multimeter. Most of them thought that there
is no way of testing an IC with an analog meter.
This is the principle used in Opto−Diacs, which are readily available in
Integrated circuit (I.C.) form, and do not need very complex circuitry to make them
work. Simply provide a small pulse at the right time to the Light Emitting Diode in
the package. The light produced by the LED activates the light sensitive properties
of the diac and the power is switched on. The isolation between the low power and
high power circuits in these optically connected devices is typically several
thousand volts.
13
Introduction
Chapter 1
Pin Description:
Table 2: 1.1.5.1. Pin Description of MOC3021
14
Fig. 1.1.5.2.Chip Design
Introduction
Chapter 1
1.1.6 THYRISTOR (SCR)
A silicon-controlled rectifier (or semiconductor-controlled rectifier) is a
four-layer solid state device that controls current. The name "silicon
controlled rectifier" or SCR is General Electric's trade name for a type of
thyristor. The SCR was developed by a team of power engineers led by
Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957.
Fig. 1.1.6.1. SCR
1.1.6.1 Construction of SCR
An SCR consists of four layers of alternating P and N type
semiconductor materials. Silicon is used as the intrinsic semiconductor, to
which the proper dopants are added. The junctions are either diffused or
alloyed. The planar construction is used for low power SCRs (and all the junctions
are diffused). The mesa type construction is used for high power SCRs.
15
Introduction
Chapter 1
In this case, junction J2 is obtained by the diffusion method and then the outer two
layers are alloyed to it, since the PNPN pellet is required to handle large
currents. It is properly braced with tungsten or molybdenum plates to
provide greater mechanical strength. One of these plates is hard soldered to a
copper stud, which is threaded for attachment of heat sink. The doping of
PNPN will depend on the application of SCR, since its characteristics are similar to
those of the thyratron. Today, the term thyristor applies to the larger family of
multilayer devices that exhibit bistable state-change behaviour,that is switching
either ON or OFF.
Fig. 1.1.6.2. Construction of SCR
1.1.6.2 Modes of operation
In the normal "off" state, the device restricts current to the leakage current. When
the gate-to-cathode voltage exceeds a certain threshold, the device turns "on" and
conducts current. The device will remain in the "on" state even after gate current is
removed so long as current through the device remains above the holding current.
Once current falls below the holding current for an appropriate period of time, the
device will switch "off". If the gate is pulsed and the current through the device is
below the holding current, the device will remain in the "off" state.
16
Introduction
Chapter 1
If the applied voltage increases rapidly enough, capacitive coupling may induce
enough charge into the gate to trigger the device into the "on" state; this is referred
to as "dv/dt triggering." This is usually prevented by limiting the rate of voltage
rise across the device, perhaps by using a snubber. "dv/dt triggering" may not
switch the SCR into Full conduction rapidly and the partially-triggered SCR may
dissipate more power than is usual, possibly harming the device.
SCRs can also be triggered by increasing the forward voltage beyond their rated
breakdown voltage (also called as break over voltage), but again, this does not
rapidly switch the entire device into conduction and so may be harmful so this
mode of operation is also usually avoided. Also, the actual breakdown voltage may
be substantially higher than the rated breakdown voltage, so the exact trigger point
will vary from device to device. This device is generally used in switching
applications.
1.1.6.3 Reverse Bias
SCR are available with or without reverse blocking capability. Reverse
blocking capability adds to the forward voltage drop because of the need to have a
long, low doped P1 region. Usually, the reverse blocking voltage rating and
forward blocking voltage rating are the same. The typical application for reverse
blocking SCR is in current source inverters.
SCR incapable of blocking reverse voltage are known as asymmetrical SCR,
abbreviated ASCR. They typically have a reverse breakdown rating in the 10's of
volts. ASCR are used where either a reverse conducting diode is applied in parallel
(for example, in voltage source inverters) or where reverse voltage would never
occur (for example, in switching power supplies or DC traction choppers).
17
Introduction
Chapter 1
Asymmetrical SCR can be fabricated with a reverse conducting diode in the same
package. These are known as RCT, for reverse conducting thyristor.
1.1.6.4 Application of SCRs
SCRs are mainly used in devices where the control of high power, possibly
coupled with high voltage, is demanded. Their operation makes them suitable for
use in medium to high-voltage AC power control applications, such as lamp
dimming, regulators and motor control.
18
Introduction
Chapter 1
1.1.7 LM393 Voltage Comparator Chip
When building a light sensing robot, it is necessary to include a comparator chip
that compares the pair of sensors located on the breadboard. An LED is lit up
depending on the difference in voltage between the sensors.
1.1.7.1 Introduction
Fig. 1.1.7.1 LM393IC
In a general sense, an analog voltage comparator chip is like a small voltmeter with
integrated switches. It measures voltages at two different points and compares the
difference in quantity of voltage. If the first point has a higher voltage than the
second point, the switch is turned on. However, if the first point has a lower
voltage than the second point, the switch is turned off. Although there are different
models of voltage comparator chips, I will discuss a very common comparator, the
LM393.
1.1.7.2 What does LM393 stand for?
LM393 stands for “Low Power, Low Offset Voltage, Single Supply, Dual,
Differential Comparators.” I will define each part:
19
Introduction

Chapter 1
“Low Power” is an indication that the chip uses little electricity. This can be
very useful for a robot that runs on low voltage batteries.

“Low Offset Voltage” is an indication that the chip can compare voltages of
points that are very close together.

“Single Supply” is an indication that the chip uses the same power supply as
the points being compared.

“Dual” is an indication that there are two comparators in the chip.

“Differential” is an indication that the chip is comparing the amount of
voltage of each point to each other and not comparing the voltage to a set
value, such as below 4.0 V.
1.1.7.3 Examining the Datasheet
Each voltage comparator chip has a datasheet that includes important information
about features of the part and how it is an improvement over previous models of
that part. Engineers find the datasheet very useful, as it indicates specific aspects of
the comparator that were not present before. Furthermore, the datasheet states
average and maximum values for certain aspects, including the amount of current
the comparator uses, the comparator’s optimal voltage range, and the comparator’s
optimal temperature range. The datasheet provided for the LM393 states that it has
an optimal voltage range of 2 V to 36 V. This makes the LM393 suitable with a 9
V battery, since this battery has a voltage range of approximately 5 V to 10 V.
20
Introduction
Chapter 1
1.1.7.4 Analyzing the Pinouts
Fig. 1.1.7.2 Pin Diagram
If you inspect the LM393 comparator, you will notice metal wires that stick out.
These are called pins. Undoubtedly, the most significant information about a
comparator chip is how to connect the pins to the rest of the components in a
circuit. Since the LM393 comparator chip is too small for an indication of the pins
to be printed, the datasheet has an illustrated figure, a pinout, which shows the
location and function of each pin. The figure to the right shows the pinout for the
LM393 comparator.
21
Introduction
Chapter 1
1.1.8 BC547
1.1.8.1 TECHNICAL SPECIFICATIONS
The BC547 transistor is an NPN Epitaxial Silicon Transistor. The BC547
transistor is a general-purpose transistor in small plastic packages. It is used in
general-purpose switching and amplification BC847/BC547 series 45 V, 100 mA
NPN general-purpose transistors.
Fig. 1.1.8.1 BC 547 TRANSISTOR PINOUTS
We know that the transistor is a "CURRENT" operated device and that a large
current (Ic) flows freely through the device between the collector and the emitter
terminals. However, this only happens when a small biasing current (Ib) is flowing
into the base terminal of the transistor thus allowing the base to act as a sort of
current control input. The ratio of these two currents (Ic/Ib) is called the DC
22
Introduction
Chapter 1
Current Gain of the device and is given the symbol of hfe or nowadays Beta, (β).
Beta has no units as it is a ratio. Also, the current gain from the emitter to the
collector terminal, Ic/Ie, is called Alpha, (α), and Is a function of the transistor
itself. As the emitter current Ie is the product of a very small base current to a very
large collector current the value of this parameter α is very close to unity, and for a
typical low-power signal transistor this value ranges from about 0.950 to 0.999.
An NPN Transistor Configuration
Fig. 1.1.8.2 (NPN Transistor Configuration)
23
Introduction
Chapter 1
1.1.9 LED
1.1.9.1 Introduction
LEDs are semiconductor devices. Like transistors, and other diodes, LEDs
are made out of silicon. What makes an LED give off light are the small amounts
of chemical impurities that are added to the silicon, such as gallium, arsenide,
indium, and nitride. When current passes through the LED, it emits photons as a
byproduct. Normal light bulbs produce light by heating a metal filament until its
white hot. Because LEDs produce photons directly and not via heat, they are far
more efficient than incandescent bulbs. Not long ago LEDs were only bright
enough to be used as indicators on dashboards or electronic equipment. But recent
advances have made LEDs bright enough to rival traditional lighting technologies.
Modern LEDs can replace incandescent bulbs in almost any application.
1.1.9.2 Construction of LEDs
LEDs are based on the semiconductor diode. When the diode is forward
biased (switched on), electrons are able to recombine with holes and energy is
released in the form of light. This effect is called electroluminescence and the color
of the light is determined by the energy gap of the semiconductor. The LED is
usually small in area (less than 1 mm2) with integrated optical components to
shape its radiation pattern and assist in reflection.
24
Introduction
Chapter 1
Fig. 1.1.9.1. LEDs
1.1.9.3 Advantages of LEDs
LEDs present many advantages over traditional light sources including lower
energy consumption, longer lifetime, improved robustness, smaller size and faster
switching. However, they are relatively expensive and require more precise current
and heat management than traditional light sources.
1.1.9.4 Application of LEDs
Applications of LEDs are diverse. They are used as low-energy and also for
replacements for traditional light sources in well-established applications such as
indicators and automotive lighting. The compact size of LEDs has allowed new
text and video displays and sensors to be developed, while their high switching
rates are useful in communications technology. So here the role of LED is to
indicate the status of the components like relays and power circuit etc.
25
Introduction
Chapter 1
1.1.10 IN4007
Diodes are used to convert AC into DC these are used as half wave rectifier or full
wave rectifier. Three points must he kept in mind while using any type of diode.
1. Maximum forward current capacity
2. Maximum reverse voltage capacity
3. Maximum forward voltage capacity
Fig. 1.1.10.1 1N4007 diodes
The number and voltage capacity of some of the important diodes available in
the market are as follows:

Diodes of number IN4001, IN4002, IN4003, IN4004, IN4005, IN4006 and
IN4007 have maximum reverse bias voltage capacity of 50V and maximum
forward current capacity of 1 Amp.

Diode of same capacities can be used in place of one another. Besides this
diode of more capacity can be used in place of diode of low capacity but diode of
low capacity cannot be used in place of diode of high capacity. For example, in
place of IN4002; IN4001 or IN4007 can be used but IN4001 or IN4002 cannot be
26
Introduction
Chapter 1
used in place of IN4007.The diode BY125made by company BEL is equivalent of
diode from IN4001 to IN4003. BY 126 is equivalent to diodes IN4004 to 4006 and
BY 127 is equivalent to diode IN4007.
Fig. 1.1.10.2 PN Junction diode
1.1.10.1 PN JUNCTION OPERATION
Now that you are familiar with P- and N-type materials, how these materials
are joined together to form a diode, and the function of the diode, let us continue
our discussion with the operation of the PN junction. But before we can understand
how the PN junction works, we must first consider current flow in the materials
that make up the junction and what happens initially within the junction when
these two materials are joined together.
27
Introduction
Chapter 1
1.1.10.2 Current Flow in the N-Type Material
Conduction in the N-type semiconductor, or crystal, is similar to conduction
in a copper wire. That is, with voltage applied across the material, electrons will
move through the crystal just as current would flow in a copper wire. This is
shown in figure 1-15. The positive potential of the battery will attract the free
electrons in the crystal. These electrons will leave the crystal and flow into the
positive terminal of the battery. As an electron leaves the crystal, an electron from
the negative terminal of the battery will enter the crystal, thus completing the
current path. Therefore, the majority current carriers in the N-type material
(electrons) are repelled by the negative side of the battery and move through the
crystal toward the positive side of the battery.
1.1.10.3 Current Flow in the P-Type Material
Current flow through the P-type material is illustrated. Conduction in the P
material is by positive holes, instead of negative electrons. A hole moves from the
positive terminal of the P material to the negative terminal. Electrons from the
external circuit enter the negative terminal of the material and fill holes in the
vicinity of this terminal. At the positive terminal, electrons are removed from the
covalent bonds, thus creating new holes. This process continues as the steady
stream of holes (hole current) moves toward the negative terminal
28
Introduction
Chapter 1
1.1.11 1N4148
Fig. 1.1.11.1 IN4148
The 1N4148 is a standard small signal silicon diode used in signal
processing. Its name follows the JEDEC nomenclature. The 1N4148 is
generally available in a DO-35 glass package and is very useful at high
frequencies with a reverse recovery time of no more than 4ns. This permits
rectification and detection of radio frequency signals very effectively, as long as
their amplitude is above the forward conduction threshold of silicon (around 0.7V)
or the diode is biased.
1.1.11.1 Specifications

VRRM = 100V (Maximum Repetitive Reverse Voltage)

IO = 200mA (Average Rectified Forward Current)

IF = 300mA (DC Forward Current)
29
Introduction

Chapter 1
IFSM = 1.0 A (Pulse Width = 1 sec), 4.0 A (Pulse Width = 1 uSec) (NonRepetitive Peak Forward Surge Current)

PD = 500 mW (power Dissipation)

TRR < 4ns (reverse recovery time)
1.1.11.2 Applications

High-speed switching
1.1.11.3 Features

1) Glass sealed envelope. (GSD)

2) High speed.

3) High Reliability
1.1.11.4 Construction

Silicon epitaxial planar
30
Introduction
Chapter 1
1.1.12 RESISTORS
A resistor is a two-terminal electronic component designed to oppose an electric
current by producing a voltage drop between its terminals in proportion to the
current, that is, in accordance with Ohm's law:
V = IR
Resistors are used as part of electrical networks and electronic circuits. They are
extremely commonplace in most electronic equipment. Practical resistors can be
made of various compounds and films, as well as resistance wire (wire made of a
high-resistivity alloy, such as nickel/chrome).
Fig. 1.1.12.1 (Resistors with different Values)
31
Introduction
Chapter 1
The primary characteristics of resistors are their resistance and the power they can
dissipate. Other characteristics include temperature coefficient, noise, and
inductance. Less well-known is critical resistance, the value below which power
dissipation limits the maximum permitted current flow, and above which the limit
is applied voltage. Critical resistance depends upon the materials constituting the
resistor as well as its physical dimensions; it's determined by design.
Resistors can be integrated into hybrid and printed circuits, as well as
integrated circuits. Size, and position of leads (or terminals) are relevant to
equipment designers; resistors must be physically large enough not to overheat
when dissipating their power.
A resistor is a two-terminal passive electronic component
which implements electrical resistance as a circuit element. When a
voltage V is applied across the terminals of a resistor, a current I will flow through
the resistor in direct proportion to that voltage. The reciprocal of the
constant of proportionality is known as the resistance R, since, with a given
voltage V, a larger value of R further "resists" the flow of current I as given by
Ohm's law:
Resistors are common elements of electrical networks and electronic
circuits and are ubiquitous in most electronic equipment. Practical resistors can be
made of various compounds and films, as well as resistance wire (wire made
of a high-resistivity alloy, such as nickel-chrome). Resistors are also implemented
within integrated circuits, particularly analog devices, and can also be
integrated into hybrid and printed circuits.
32
Introduction
Chapter 1
The electrical functionality of a resistor is specified by its resistance:
common commercial resistors are manufactured over a range of more than 9
orders of magnitude. When specifying that resistance in an electronic
design, the required precision of the resistance may require attention to the
manufacturing tolerance of the chosen resistor, according to its specific
application. The temperature coefficient of the resistance may also be of
concern in some precision applications. Practical resistors are also specified as
having a maximum power rating which must exceed the anticipated power
dissipation of that resistor in a particular circuit: this is mainly of concern in power
electronics applications. Resistors with higher power ratings are physically larger
and may require heat sinking. In a high voltage circuit, attention must
sometimes be paid to the rated maximum working voltage of the resistor.
The series inductance of a practical resistor causes its behavior to depart
from ohms law; this specification can be important in some high-frequency
applications for smaller values of resistance. In a low-noise amplifier or
pre-amp the noise characteristics of a resistor may be an issue. The unwanted
inductance, excess noise, and temperature coefficient are mainly dependent on the
technology used in manufacturing the resistor. They are not normally specified
individually for a particular family of resistors manufactured using a particular
technology. A family of discrete resistors is also characterized according to its
form factor, that is, the size of the device and position of its leads (or terminals)
which is relevant in the practical manufacturing of circuits using them.
33
Introduction
Chapter 1
1.1.12.1 Units
The ohm (symbol: Ω) is the SI unit of electrical resistance,
named after Georg Simon Ohm. An ohm is equivalent to a volt per
ampere. Since resistors are specified and manufactured over a very large range
of values, the derived units of milliohm (1 mΩ = 10 −3 Ω), kilohm (1 kΩ = 103 Ω),
and megohm (1 MΩ = 106 Ω) are also in common usage.
The reciprocal of resistance R is called conductance G = 1/R and is
measured in Siemens (SI unit), sometimes referred to as a mho. Thus a
Siemens is the reciprocal of an ohm: S = Ω
− 1
. Although the concept of
conductance is often used in circuit analysis, practical resistors are always
specified in terms of their resistance (ohms) rather than conductance.
1.1.11.2 Theory of operation
Ohm's law
The behavior of an ideal resistor is dictated by the relationship specified in
Ohm's law:
Ohm's law states that the voltage (V) across a resistor is proportional to the current
(I) passing through it, where the constant of proportionality is the resistance (R).
Equivalently, Ohm's law can be stated:
34
Introduction
Chapter 1
This formulation of Ohm's law states that, when a voltage (V) is present across a
resistance (R), a current (I) will flow through the resistance. This is directly used in
practical computations. For example, if a 300 ohm resistor is attached across the
terminals of a 12 volt battery, then a current of 12 / 300 = 0.04 amperes (or 40
milliamperes) will flow through that resistor.
1.1.12.3 Series and parallel resistors
In a series configuration, the current through all of the resistors is the
same, but the voltage across each resistor will be in proportion to its resistance.
The potential difference (voltage) seen across the network is the sum of those
voltages, thus the total resistance can be found as the sum of those resistances:
Fig. 1.1.12.2 Resistors in Series
As a special case, the resistance of N resistors connected in series, each of the same
resistance R, is given by NR.
Resistors in a parallel configuration are each subject to the same potential
difference
(voltage),
however
the
currents
35
through
them
add.
The
Introduction
Chapter 1
conductances of the resistors then add to determine the conductance of the
network. Thus the equivalent resistance (Req) of the network can be computed:
Fig. 1.1.12.3Resistors in Parallel
The parallel equivalent resistance can be represented in equations by two vertical
lines "||" (as in geometry) as a simplified notation. For the case of two resistors in
parallel, this can be calculated using:
As a special case, the resistance of N resistors connected in parallel, each of the
same resistance R, is given by R/N.
A resistor network that is a combination of parallel and series connections can be
broken up into smaller parts that are either one or the other. For instance,
36
Introduction
Chapter 1
Fig.1.1.12.4 Resistors in Series and Parallel
However, some complex networks of resistors cannot be resolved in this manner,
requiring more sophisticated circuit analysis. For instance, consider a cube, each
edge of which has been replaced by a resistor. What then is the resistance that
would be measured between two opposite vertices? In the case of 12 equivalent
resistors, it can be shown that the corner-to-corner resistance is 5⁄6 of the individual
resistance. More generally, the Y-Δ transform, or matrix methods can
be used to solve such a problem. One practical application of these relationships is
that a non-standard value of resistance can generally be synthesized by connecting
a number of standard values in series and/or parallel. This can also be used to
obtain a resistance with a higher power rating than that of the individual resistors
used. In the special case of N identical resistors all connected in series or all
connected in parallel, the power rating of the individual resistors is thereby
multiplied by N.
37
Introduction
Chapter 1
1.1.12.4 Power dissipation
The power P dissipated by a resistor (or the equivalent resistance of a resistor
network) is calculated as:
The first form is a restatement of Joule's first law. Using Ohm's law, the two
other forms can be derived.
The total amount of heat energy released over a period of time can be determined
from the integral of the power over that period of time:
Practical resistors are rated according to their maximum power dissipation.
The vast majority of resistors used in electronic circuits absorb much less than a
watt of electrical power and require no attention to their power rating. Such
resistors in their discrete form, including most of the packages detailed below, are
typically rated as 1/10, 1/8, or 1/4 watt.
Resistors required to dissipate substantial amounts of power, particularly used in
power supplies, power conversion circuits, and power amplifiers, are generally
referred to as power resistors; this designation is loosely applied to resistors with
power ratings of 1 watt or greater. Power resistors are physically larger and tend
not to use the preferred values, color codes, and external packages described
below.
If the average power dissipated by a resistor is more than its power rating,
damage to the resistor may occur, permanently altering its resistance; this is
38
Introduction
Chapter 1
distinct from the reversible change in resistance due to its temperature
coefficient when it warms. Excessive power dissipation may raise the
temperature of the resistor to A point where it can burn the circuit board or
adjacent components, or even cause a fire. There are flameproof resistors that fail
(open circuit) before they overheat dangerously.
Note that the nominal power rating of a resistor is not the same as the power
that it can safely dissipate in practical use. Air circulation and proximity to a circuit
board, ambient temperature, and other factors can reduce acceptable dissipation
significantly. Rated power dissipation may be given for an ambient temperature of
25 °C in free air. Inside an equipment case at 60 °C, rated dissipation will be
significantly less; a resistor dissipating a bit less than the maximum figure given by
the manufacturer may still be outside the safe operating area and may
prematurely fail.
1.1.12.5 Resistor marking
Electronic color code
Most axial resistors use a pattern of colored stripes to indicate resistance.
Surface-mount resistors are marked numerically, if they are big enough to
permit marking; more-recent small sizes are impractical to mark. Cases are usually
tan, brown, blue, or green, though other colors are occasionally found such as dark
red or dark gray.
Early 20th century resistors, essentially uninsulated, were dipped in paint to cover
their entire body for color coding. A second color of paint was applied to one end
of the element, and a color dot (or band) in the middle provided the third digit. The
rule was "body, tip, dot", providing two significant digits for value and the decimal
39
Introduction
Chapter 1
multiplier, in that sequence. Default tolerance was ±20%. Closer-tolerance resistors
had silver (±10%) or gold-colored (±5%) paint on the other end.
1.1.12.6 Four-band resistors
Four-band identification is the most commonly used color-coding scheme on
resistors. It consists of four colored bands that are painted around the body of the
resistor. The first two bands encode the first two significant digits of the resistance
value, the third is a power-of-ten multiplier or number-of-zeroes, and the fourth is
the tolerance accuracy, or acceptable error, of the value. The first three
bands are equally spaced along the resistor; the spacing to the fourth band is wider.
Sometimes a fifth band identifies the thermal coefficient, but this must be
distinguished from the true 5-color system, with 3 significant digits.
For example, green-blue-yellow-red is 56×104 Ω = 560 kΩ ± 2%. An easier
description can be as followed: the first band, green, has a value of 5 and the
second band, blue, has a value of 6, and is counted as 56. The third band, yellow,
has a value of 104, which adds four 0's to the end, creating 560,000 Ω at ±2%
tolerance accuracy. 560,000 Ω changes to 560 kΩ ±2% (as a kilo- is 103).
40
Introduction
Chapter 1
Each color corresponds to a certain digit, progressing from darker to lighter
colors, as shown in the chart below.
1st
2nd
3rd
band
band
(multiplier)
Black 0
0
×100
Brown 1
1
Red
2
Color
band 4th
band Temp.
(tolerance)
Coefficient
×101
±1% (F)
100 ppm
2
×102
±2% (G)
50 ppm
Orange 3
3
×103
15 ppm
Yellow 4
4
×104
25 ppm
Green 5
5
×105
±0.5% (D)
Blue
6
6
×106
±0.25% (C)
Violet 7
7
×107
±0.1% (B)
Gray
8
8
×108
±0.05% (A)
White 9
9
×109
Gold
×10−1
±5% (J)
Silver
×10−2
±10% (K)
None
±20% (M)
Table 3:1.1.12.1 Color code for Resistors
41
Introduction
Chapter 1
1.1.13 CAPACITORS
A capacitor or condenser is a passive electronic component consisting of a pair of
conductors separated by a dielectric. When a voltage potential difference exists
between the conductors, an electric field is present in the dielectric. This field
stores energy and produces a mechanical force between the plates. The effect is
greatest between wide, flat, parallel, narrowly separated conductors.
Fig. 1.1.13.1 Capacitors
42
Introduction
Chapter 1
An ideal capacitor is characterized by a single constant value, capacitance, which
is measured in farads. This is the ratio of the electric charge on each conductor to
the potential difference between them. In practice, the dielectric between the plates
passes a small amount of leakage current. The conductors and leads introduce an
equivalent series resistance and the dielectric has an electric field strength limit
resulting in a breakdown voltage.
The properties of capacitors in a circuit may determine the resonant
frequency and quality factor of a resonant circuit, power dissipation and operating
frequency in a digital logic circuit, energy capacity in a high-power system, and
many other important aspects.
A capacitor (formerly known as condenser) is a device for storing electric
charge. The forms of practical capacitors vary widely, but all contain at least two
conductors separated by a non-conductor. Capacitors used as parts of electrical
systems, for example, consist of metal foils separated by a layer of insulating film.
Capacitors are widely used in electronic circuits for blocking direct
current while allowing alternating current to pass, in filter networks, for
smoothing the output of power supplies, in the resonant circuits that
tune radios to particular frequencies and for many other purposes.
A capacitor is a passive electronic component consisting of a
pair of conductors separated by a dielectric (insulator). When there is a
potential difference (voltage) across the conductors, a static electric
field develops in the dielectric that stores energy and produces a mechanical
force between the conductors. An ideal capacitor is characterized by a single
43
Introduction
Chapter 1
constant value, capacitance, measured in farads. This is the ratio of the
electric charge on each conductor to the potential difference between them.
The capacitance is greatest when there is a narrow separation between large
areas of conductor, hence capacitor conductors are often called "plates", referring
to an early means of construction. In practice the dielectric between the plates
passes a small amount of leakage current and also has an electric field
strength limit, resulting in a breakdown voltage, while the conductors and
leads introduce an undesired inductance and resistance.
1.1.13.1 Theory of operation
Capacitance
Fig. 1.1.13.2 Capacitor Operation
Charge separation in a parallel-plate capacitor causes an internal electric field. A
dielectric (orange) reduces the field and increases the capacitance.
44
Introduction
Chapter 1
Fig.1.1.13.3. A simple demonstration of a parallel-plate capacitor
A capacitor consists of two conductors separated by a non-conductive region.
The non-conductive region is called the dielectric or sometimes the dielectric
medium. In simpler terms, the dielectric is just an electrical insulator.
Examples of dielectric mediums are glass, air, paper, vacuum, and even a
semiconductor
depletion
region
chemically
identical
to
the
conductors. A capacitor is assumed to be self-contained and isolated, with no net
electric charge and no influence from any external electric field. The
conductors thus hold equal and opposite charges on their facing surfaces, and the
dielectric develops an electric field. In SI units, a capacitance of one farad
means that one coulomb of charge on each conductor causes a voltage of one
volt across the device.
The capacitor is a reasonably general model for electric fields within electric
circuits. An ideal capacitor is wholly characterized by a constant capacitance C,
defined as the ratio of charge ±Q on each conductor to the voltage V between
them:
45
Introduction
Chapter 1
Sometimes charge build-up affects the capacitor mechanically, causing its
capacitance to vary. In this case, capacitance is defined in terms of incremental
changes:
1.1.13.2 Energy storage
Work must be done by an external influence to "move" charge between the
conductors in a capacitor. When the external influence is removed the charge
separation persists in the electric field and energy is stored to be released when the
charge is allowed to return to its equilibrium position. The work done in
establishing the electric field, and hence the amount of energy stored, is given by:
1.1.13.3 Current-voltage relation
The current i(t) through any component in an electric circuit is defined as the rate
of flow of a charge q(t) passing through it, but actual charges, electrons, cannot
pass through the dielectric layer of a capacitor, rather an electron accumulates on
the negative plate for each one that leaves the positive plate, resulting in an
electron depletion and consequent positive charge on one electrode that is equal
and opposite to the accumulated negative charge on the other. Thus the charge on
46
Introduction
Chapter 1
the electrodes is equal to the integral of the current as well as proportional to
the voltage as discussed above. As with any antiderivative, a constant of
integration is added to represent the initial voltage v (t0). This is the integral
form of the capacitor equation,
.
Taking the derivative of this, and multiplying by C, yields the derivative form,
.
The dual of the capacitor is the inductor, which stores energy in the
magnetic field rather than the electric field. Its current-voltage relation is
obtained by exchanging current and voltage in the capacitor equations and
replacing C with the inductance L.
47