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CLUSTER Engineering and Technical CONCENTRATION Electro Mechanical Technology WVEIS CODE ET 2060 ONET CODES and OCCUPATIONS ONET: 49-9071.00 Maintenance and Repair Workers, General ONET: 49-9041.00 Industrial Machinery Mechanics ONET: 49-2094.00 Electrical and Electronics Repairers Sample of job titles upon completion of the concentration: Maintenance Mechanic, Maintenance Technician, Production Worker, Machine Technician, Maintenance Mechanic , Repair Technician, Service Technician. REQUIRED COURSES WVEIS Code 1873 1875 1871 1763 1765 1767 1769 Course Fundamentals of Industrial Equipment Maintenance Hydraulic and Pneumatic Systems Electrical Maintenance Fundamentals of Electricity Industrial and Commercial Wiring National Electrical Code Residential Wiring SKILLS SETS Career Preparation Skills Safety Leadership Development Customer and Personal Service Measurement Fasteners Tools Bearing, Gaskets and Lubrication Hydraulic Systems Pneumatic Systems Electrical Basics Electrical Theory Industrial Power Electrical Motors Electrical Safety Electrical Math Concepts Basic Circuits Conduit and Raceways Commercial Load Calculations and Configurations NEC 1 Wiring Data Service Entrance Equipment Protective Devices Appliance and Special Circuits Low-Voltage Systems 2 Skill set Career Preparation Skills, Safety, Leadership Development and Customer and Personal Service should be integrated throughout the concentration as remaining skill sets are delivered. Skill Set Knowledge Objectives ET.1 Performance Objectives ET.2 ET.3 ET.4 ET.5 ET.6 ET.7 ET.8 ET.9 ET.10 Skill Set Knowledge Objectives ET.11 Performance Objectives Career Preparation Skills Students will demonstrate knowledge of career paths. goal development and achievement. attitudes and work habits that support career retention and advancement. communication in varied contexts. Students will relate skills and abilities to possible career pathways. explain methods of goal development. discuss methods of time management and task coordination. practice professionalism in punctuality, appropriate dress, task completion, etc. investigate methods of supervision such as giving and receiving feedback and instruction. develop and present a statement of their personal work ethic beliefs. prepare an application, cover letter, resume and thank you letter. create a personal portfolio for use when applying for employment. practice simulated job interviews. Safety Students will demonstrate knowledge of safety procedures. accident reporting agencies. Personal Protective Equipment (PPE). Students will recognize the main causes of accidents. research agencies that are responsible for emergencies in the workplace. develop a plan which outlines the procedures for handling an accident. demonstrate operating instructions before using any equipment. establish procedures for safe evacuation of the worksite in the event of an emergency. follow safety and security procedures. ET.17 wear PPE as required for specified task. ET.18 Skill Set Leadership Development Knowledge Objectives Students will demonstrate knowledge of ET.12 ET.13 ET.14 ET.15 ET.16 ET.19 Performance Objectives ET.20 ET.21 public speaking. parliamentary law. leadership concepts. characteristics of effective teams and organizations. Students will develop and deliver speeches. participate in meetings using parliamentary procedure. 3 ET.22 ET.23 ET.24 Skill Set Knowledge Objectives ET.25 Performance Objectives ET.26 ET.26 ET.28 ET.29 ET.30 Skill Set Knowledge objectives ET.31 Performance Objectives attend leadership conferences and training (local, state and/or national). volunteer in community service opportunities. participate in career development events. Customer and Personal Service Students will demonstrate knowledge of customer needs assessment. quality standards for services. evaluation of customer satisfaction. Students will confer with customers by telephone or in person to provide information about products or services, take or enter orders, cancel accounts, or obtain details of complaints. keep records of customer interactions or transactions, recording details of inquiries, complaints, or comments, as well as actions taken. check to ensure that appropriate changes were made to resolve customers' problems. determine charges for services requested, collect deposits or payments, or arrange for billing. refer unresolved customer grievances to designated departments for further investigation. Literacy and Numeracy Students will demonstrate knowledge of literacy and numeracy skills required to solve complex. real-world problems associated with their career/technical content area . improve their thinking and reasoning skills. Students will ET.32 ET.33 ET.34 ET.35 utilize a variety of technical sources (e.g., Internet, manuals, journals, directions, reports, etc.) to complete career/technical assignments and projects. demonstrate writing skills required to complete career/technical assignments and projects. demonstrate accuracy in calculating and measuring graphical work required to complete career/technical assignments and projects. analyze tables, charts, graphs and multiple data sources to complete career/technical assignments and projects. 4 Fundamentals of Industrial Equipment Maintenance WVEIS 1873 Measurement Skill Set Knowledge Objectives 1873.1 Performance Objectives Students will demonstrate knowledge of Students will 1873.2 1873.3 1873.4 1873.5 Skill Set Knowledge Objectives measure, examine, or test for defects and ensure conformance to specifications, using precision instruments, such as micrometers or vernier calipers. use formulas to solve basic problems; area, volume and circumference. examine parts for defects, such as breakage or excessive wear, using micrometers and gauges. study sample parts, blueprints, drawings, and engineering information to determine methods and sequences of operations needed to fabricate products, and determine product dimensions and tolerances. calculate dimensions and tolerances using knowledge of mathematics and instruments such as micrometers and vernier calipers. Fasteners Students will demonstrate knowledge of common fasteners utilized in industrial applications. 1873.6 Performance Objectives Students will 1873.7 1873.8 1873.9 1873.10 1873.11 1873.12 Skill Set Knowledge Objectives 1873.13 Performance Objectives 1873.14 order parts, supplies, and equipment from catalogs and suppliers, or obtain them from storerooms. explain the use of threaded and non-threaded fasteners that are used in metal, wood and masonry applications. explain the use of anchors that are used in metal, wood and masonry applications. study sample parts, to determine methods and sequences of operations needed to fabricate products. install fasteners and anchors in an industrial setting. identify and explain fastener standards, grades, and capacities. Tools Students will demonstrate knowledge of hand tools utilized in industrial maintenance applications. power tools utilized in industrial maintenance applications. Students will use tools ranging from common hand and power tools, such as hammers, hoists, saws, drills and wrenches. 5 1873.15 1873.16 1873.17 1873.18 Skill Set Knowledge Objectives set up and operate machine tools to repair or fabricate machine parts, jigs, fixtures, or tools. dismantle devices to access and remove defective parts, using hoists, cranes, hand tools, and power tools. repair or replace defective equipment parts, using hand tools and power tools, and reassemble equipment. record parts or materials used and order or requisition new parts or materials as necessary. Bearings, Gaskets and Lubrication Students will demonstrate knowledge of explain the function and types of bearings. various types of gaskets and their usage. describe the common types of lubricants and their application. Performance Objectives Students will 1873.19 1873.20 1873.21 1873.22 1873.23 1873.24 1873.25 1873.26 1873.27 identify and explain the various types of gaskets and their application. describe the importance of selecting the correct O-ring for an application. explain lubricant classification, types of additives and greases. explain the common types of bearing and causes of bearing failure. clean or lubricate shafts, bearings, gears, or other parts of machinery. explain symptoms and problems associated with improper lubrication. fit bearings to adjust, repair, or overhaul mobile mechanical equipment. explain friction and wear. 6 Hydraulic and Pneumatic Systems Skill Set Knowledge Objectives 1875.1 Performance Objectives 1875.2 1875.3 1875.4 1875.5 1875.6 1875.7 1875.8 1875.9 1875.10 1875.11 Performance Objectives 1875.12 1875.13 1875.14 1875.15 1875.16 1875.17 1875.18 1875.19 1875.20 1875.21 Hydraulic Systems Students will demonstrate knowledge of explain the operating principals of hydraulic systems. identify the components, component functions and maintenance procedures of hydraulic systems. Students will Skill Set Knowledge Objectives WVEIS 1875 measure the volume, capacity, velocity, flow and speed in a hydraulic system. explain the mechanical advantages of using hydraulic power. explain the basic principles of hydraulics . describe quantitatively the relationship between force area, and pressure. interpret graphic hydraulic diagrams. identify the six essential elements of a hydraulic circuit. describe the function and types of hydraulic pumps. assemble a basic hydraulic system. test mechanical products and equipment after repair or assembly to ensure proper performance and compliance with manufacturers' specifications. Pneumatic Systems Students will demonstrate knowledge of the operating principals of pneumatic systems. the components, component functions of pneumatic systems Students will apply Charles’ Law in a pneumatic system. apply the combined gas law in a pneumatic system. explain the mechanical advantages of using pneumatic systems. explain the basic principles and application of air compression. explain the production of pneumatic pressure in a pneumatic system. interpret graphic pneumatic diagrams. identify the seven basic components of a pneumatic system. describe the function and types of pneumatic seals. assemble a basic pneumatic circuit. test mechanical products and equipment after repair or assembly to ensure proper performance and compliance with manufacturers' specifications. 7 Electrical Maintenance Skill Set Knowledge Objectives 1871.1 WVEIS 1871 Electrical Basics Students will demonstrate knowledge of basic electrical theory and calculations. common electrical tools and instruments used in electrical maintenance. Performance Objectives Students will 1871.2 1871.3 1871.4 1871.5 1871.6 1871.7 1871.8 1871.9 1871.10 1871.11 1871.12 Skill Set Knowledge Objectives 1871.13 Performance Objectives select proper settings and ranges, interpret values indicated on digital multimeters (DMM). differentiate between alternating current and direct current and identify common applications for each. explain the difference between conductors and insulators. explain the difference between digital and analog meters. explain how voltage, current, and resistance are related to each other. calculate electrical values in series and parallel circuits. exhibit the ability to safely and correctly use electrical instruments to measure voltage and resistance find the total amount of resistance in a series, parallel, and s series-parallel circuit. calculate, using Kirchoff’s voltage Law, the voltage drop in series, parallel, and s series-parallel circuit. test faulty equipment to diagnose malfunctions using test equipment or software. calibrate testing instruments and installed or repaired equipment to prescribed specifications. Electrical Theory Students will demonstrate knowledge of basic electrical safety in industrial locations using the NEC. electrical symbols, sizes and gauges of wire, and how to interpret electrical diagrams. Students will 1871.14 1871.15 1871.16 1871.17 1871.18 1871.19 1871.20 explain the purpose and history of the National Electric Code (NEC). describe the layout and how to navigate the NEC. explain the difference between equipment grounding and system grounding as required by the NEC. discuss the purpose and operation of a Ground Fault Circuit Interrupter (GFCI). describe voltage ratings of conductors and cables. use the tables in the NEC to determine the ampacity of a conductor. differentiate between power and control circuits on electrical diagrams. 8 1871.21 study blueprints, schematics, manuals, or other specifications to determine installation procedures. Industrial Power Skill Set Knowledge Objectives 1871.22 Students will demonstrate knowledge of identifying industrial power and control circuits applicable in industrial settings. identifying commonly used electrical components and devices used in industrial locations. Performance Objectives Students will 1871.23 1871.24 1871.25 1871.26 1871.27 1871.28 1871.29 1871.30 1871.31 1871.32 1871.33 1871.34 1871.35 1871.36 Skill Set Knowledge Objectives explain the (NEC) requirements concerning wiring devices. state the functions of limit switches and relays. list voltage levels commonly used in industrial locations. calculate and select service-entrance equipment. explain basic transformer action. explain the NEC requirements for grounding separately-derived systems, including transformers and generators. discuss the differences between single-phase, three-phase, and direct current power circuits. compare and contrast manual and automatic control circuits and describe the applications for each. assess the operation and application of solenoids. explain the purpose of Programmable Logic Controllers (PLC) and their applications in industrial locations. identify the component parts of a PLC system. explain how to program and trouble shoot PLC’s. explain the purpose and application of an electric coil. study blueprints, schematics, manuals, or other specifications to determine installation procedures. Electrical Motors Students will demonstrate knowledge of identifying electrical motors and related components applicable in industrial settings. how to properly connect common electrical motors used in industrial locations. terminology associated with electrical motors. Performance Objectives Students will 1871.37 1871.38 explain the following terms that are associated with electrical motors: duty, full-load amps, thermal cutout, overcurrent, overload, power factor. Rated fullload speed, rated horsepower thermal protector. 9 1871.39 1871.40 1871.41 1871.42 1871.43 1871.44 1871.45 1871.46 1871.47 1871.48 describe how rated voltage of a motor differs from the system voltage. explain how the direction and rotation of a DC motor is changed. describe how to connect a dual-voltage motor for operation and methods used to reverse rotation.. explain how direction in a three-phase motor is reversed. describe how torque is developed in an inductive motor. describe the methods for determining various motor connections. repair, rewire, and troubleshoot electrical systems. repair or adjust equipment, or defective components. assemble, install, or repair wiring, electrical or electronic components. order parts, supplies, and equipment from catalogs and suppliers, or obtain them from storerooms. 10 Fundamentals of Electricity Skill Set Knowledge Objectives 1763.1 WVEIS 1763 Electrical Safety Students will demonstrate knowledge of basic electrical safety. Performance Objectives Students will 1763.2 1763.3 1763.4 1763.5 1763.6 1763.7 1763.8 1763.9 1763.10 1763.11 1763.12 1763.13 1763.14 1763.15 1763.16 Skill Set Knowledge Objectives 1763.17 describe the effect of current on a human body. explain what to do for victims of electrical shock describe typical shock hazards in industry. identify various types of safety devices used with electricity. list general safety precautions when working with electricity. list and describe the safe use of basic hand tools and power tools used in the field of electricity. demonstrate and use properly an ammeter, ohmmeter and a voltmeter. explain the difference between power and control circuits. define electric charge and electric current. differentiate between insulators, conductors and semi-conductors. define current, voltage and resistance. explain the theory of ohm’s law. utilize a multi-meter. describe the law of magnetism. list the steps to fill out a lock out tag. Electrical Math Concepts Students will demonstrate knowledge of accurate measurement practices. algebraic computations. critical thinking skills. Performance Objectives Students will 1763.18 1763.19 1763.20 1763.21 1763.22 1763.23 1763.24 1763.25 demonstrate the use of English and Metric measurement. perform mathematical computations as they relate to electrical control activities. interpret various charts, graphs and drawings. generate ideas and design solutions to problems. explain the theory of ohm’s law. list basic terms, components and symbols. demonstrate the basic needs and usages of blueprint specifications. utilize a multi-meter. 11 Skill Set Knowledge Objectives Basic Circuits Students will demonstrate knowledge of basic electrical circuitry. constructing, troubleshooting and recording the readings of a circuit. Performance Objectives Students will 1763.26 1763.27 1763.28 1763.29 1763.30 1763.31 1763.32 1763.33 1763.34 1763.35 1763.36 1763.37 1763.38 1763.39 select proper settings and ranges, interpret values indicated on digital multimeters (DMM). differentiate between alternating current and direct current and identify common applications for each. explain the difference between conductors and insulators. explain the difference between digital and analog meters. explain how voltage, current, and resistance are related to each other. calculate electrical values in series and parallel circuits. apply solderless terminals and wire nuts. properly remove insulation and make pigtail and device terminations. exhibit the ability to safely and correctly use electrical instruments to measure voltage and resistance. measure velocity, horsepower, revolutions per minute (rpm), amperage, circuitry, and voltage in units or parts to diagnose problems, using ammeters, voltmeters, wattmeters, and other testing devices. find the total amount of resistance in a series, parallel, and s series-parallel circuit. calculate, using Kirchoff’s Voltage Law, the voltage drop in series, parallel, and s series-parallel circuit. test faulty equipment to diagnose malfunctions using test equipment or software. 12 Industrial and Commercial Wiring Skill Set Knowledge Objectives 1765.1 Performance Objectives WVEIS 1765 Conduit and Raceways Students will demonstrate knowledge of NEC requirements for raceways systems. conduit bending. Students will 1765.2 1765.3 1765.4 Skill Set list NEC requirements for installation and construction of various conduit and raceway systems. plan layout and installation of electrical wiring, equipment, or fixtures, based on job specifications and local codes. place conduit, pipes, or tubing, inside designated partitions, walls, or other concealed areas, and pull insulated wires or cables through the conduit to complete circuits between boxes. Commercial Load Calculations and Configurations Knowledge Objectives 1765.5 Performance Objectives Students will demonstrate knowledge of calculating commercial loads using NEC. single-phase and three-phase transformers. delta and wye configurations. Students will 1765.6 1765.7 1765.8 1765.9 1765.10 1765.11 1765.12 calculate the following: window loads; lighting loads; luminary loads, receptacle loads; general lighting loads. inspect electrical connections, wiring, relays, charging resistance boxes, and storage batteries, following wiring diagrams. connect wires to circuit breakers and transformers. identify safety precautions when working with transformers. compare various types of transformer connections. terminate dual-voltage transformers for high and low voltage operations. inspect electrical systems, equipment, or components to identify hazards, defects, or the need to adjust or repair. 13 National Electrical Code Skill Set Knowledge Objectives WVEIS 1767 National Electrical Code (NEC) Book Configuration Students will demonstrate knowledge of 1767.1 reading and navigating the NEC. Performance Objectives Students will 1767.2 1767.3 1767.4 1767.5 1767.6 Skill Set Knowledge Objectives explain history and purpose of the Code. explain chapter layout of the NEC. list installations that the NEC covers and those not covered. list sequence of organizational components of the NEC. list steps for finding information in the NEC. NEC Calculations Students will demonstrate knowledge of 1767.7 math skills to solve NEC calculations to NEC standards. Performance Objectives Students will 1767.8 1767.9 1767.10 1767.11 determine conductor size and ampacity, overcurrent protection, grounding, bonding and grounded conductor size. determine the steps for calculating a service entrance for a single-family dwelling unit. determine the steps for calculating a service entrance for a commercial building. determine box fill. 14 Residential Wiring Skill Set Knowledge Objectives WVEIS 1769 Wiring Data Students will demonstrate knowledge of 1769.1 floor plans. Performance Objectives Students will 1769.2 1769.3 Skill Set Knowledge Objectives design an electrical layout of a floor plan. validate floor plan to meet minimum NEC specifications. Service Entrance Equipment Students will demonstrate knowledge of 1769.4 installing service entrance equipment. Performance Objectives Students will 1769.5 1769.6 1769.7 Skill Set Knowledge Objectives list and install components of a service entrance. determine clearances for service drop per NEC regulations. explain installations of underground (lateral) service entrance. Luminaries and Receptacle Outlets Students will demonstrate knowledge of 1769.8 the components in a circuit. Performance Objectives Students will 1769.9 install luminaries, switches and receptacles. 1769.10 troubleshoot luminaries, switches and receptacles. Skill Set Protective Devices Knowledge Objectives Students will demonstrate knowledge of 1769.11 Performance Objectives 1769.12 1769.13 the function of protective devices and the application of protective devices in a circuit. Students will explain differences between overload, overcurrent and short circuit. install ground fault circuit interrupter and arc fault circuit interrupter breakers and receptacles. 1769.14 describe the operations of fuses and circuit breakers. Skill Set Appliance and Special Circuits Knowledge Objectives Students will demonstrate knowledge of 1769.15 NEC requirements and installing various appliances. Performance Objectives Students will 1769.16 1769.17 outline NEC requirements for appliances and special circuits. install baseboard and wall mounted heating units with controls. 15 1769.18 install various fans. 1769.19 install various appliances. Skill Set Low-Voltage Systems Knowledge Objectives Students will demonstrate knowledge of 1769.20 low-voltage systems. Performance Objectives Students will 1769.21 1769.22 1769.23 install and troubleshoot doorbell and chime systems. install low-voltage thermostats for heat controls. install and/or explain low-voltage landscape lighting systems. 16