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Microfibrillated cellulose foams obtained by a straightforward freeze-thawing-drying procedure Supplementary Materials Sébastien Josset, Lynn Hansen, Paola Orsolini, Michele Griffa, Olga Kuzior, Bernhard Weisse, Tanja Zimmermann, Thomas Geiger Sébastien Josset, Lynn Hansen, Paola Orsolini, Tanja Zimmermann, Thomas Geiger Applied Wood Materials, Swiss Federal Laboratories for Materials Science and Technology (Empa), Duebendorf, Switzerland email: [email protected], +41587654723 Michele Griffa Center for X-Ray Analytics and Concrete/Construction Chemistry Laboratory, Swiss Federal Laboratories for Materials Science and Technology (Empa), Duebendorf, Switzerland Olga Kuzior Center for X-Ray Analytics, Swiss Federal Laboratories for Materials Science and Technology (Empa), Duebendorf, Switzerland Bernhard Weisse Mechanical Systems Engineering, Swiss Federal Laboratories for Materials Science and Technology (Empa), Duebendorf, Switzerland Tomographic data analysis The conversion of the X-ray tomogram of the scanned layer of each foam sample into two distinct 3D images, each labeling each voxel as belonging to either a material phase (“white” voxel) or not (“black” voxel), is called binary image segmentation (also known as image binarization). It was performed by the “Threshold” command of ImageJ. Such binarization consists of selecting a voxel value as a threshold and of classifying the voxels with values above the threshold as belonging to one material phase and those with values below the threshold to the second one, the two material phases being in this case the pore space and the cell wall of the foam. Given the large difference in X-ray attenuation coefficient of the cell walls compared with air, it was possible to automatically determining the threshold value for distinguishing between the two phases. The first 3D binary image, identifying the voxels with values above the threshold, was used as the 3D mask classifying the foam cell wall voxels. Its Page 1 of 5 complementary one (voxels with values below the threshold) was used as the 3D mask identifying the air voxels. Setting the threshold limit is crucial, since the whole computation is performed based on the binarization obtained through this step: voxel with values inferior to the threshold limit set by the operator will be assigned to „air“, whereas the other will be identified as the cellulosic matrix. A too low threshold limit is beneficial to the determination of the walls but generates „noise“ in the pores. On the contrary, a too high limit produces less noise but lacks in the correct rendering of the walls. Figure 1S is a slice of the stack obtained with the foam F9urea. The outputs obtained after setting a threshold value of 75, 80, and 85 (gray scale values) are depicted in the Figure 2S (A1, B1, and C1). In the range 75-85, the walls are well determined and the noise produced is lower at higher threshold levels. After removing small isolated aggregates, the outputs at the three threshold values present only minor differences (A2, B2, and C2), so that the postprocessing is not sensitive to the chosen threshold limit. The commonly used approach for the analysis of the pore size distribution of a porous/cellular material is to consider each pore/cell as a separate object and to compute the pore/cell size considering the set of pores/cells as a statistical ensemble. As definition of pore/cell “size” the diameter of a sphere with volume equal to the volume of the pore/cell is commonly used. Such approach and definition provide meaningful results only when (1) the pore space of the cellular material is really made of distinct and separated regions, i.e., when the material is a closed cell one with little to no amount of interconnections between the cells, and (2) the cells are very close to spherical regions. Both conditions are rarely met by real world foams and absolutely not satisfied by our foams, characterized by a large degree of volume interconnectivity between the cells. The continuous size distribution analysis proposed by Torquato (Torquato 2002) is based upon a different approach: the entire pore space is considered as a large hole characterized by a cumulative distribution of sizes. According to this approach, each “pore”, as a separated region, or set of interconnected pores does not have a unique size, rather a “spectrum” of local sizes, where the adjective “local” means that for each point inside the pore space a value of its side at that point can be calculated, making the pore size a function of space rather than just a number associated to distinct pore and separated pore regions. We adopted the algorithm of Münch & Holzer (2008) for actually performing a continuous pore size distribution analysis. Such algorithm first calculates the 3D Euclidean distance transform of the 3D mask of the pore space. Then, the transform is used to calculate how Page 2 of 5 much of the pore space volume can be covered by growing, at any position, a sphere with a given critical diameter Dc, inscribed into the pore space itself. The calculation is performed for a finite number of Dc values, allowing building up a complementary cumulative distribution function (cCDF) of Dc, the latter acting as a definition of “size” of the pore space. Since the calculation of Dc is performed voxel-by-voxel for the pore space, a spatial map of Dc values can be obtained for the segmented pore space, as presented in Figs. 8(a), 8(c) and 8(e), where the values of Dc are mapped to a color scale. Figure 1S. Slice of the image stack of the F9urea foam. The gray scale indicates the value assigned to each voxel. Page 3 of 5 A1 A2 B1 B2 C1 C2 Figure2S. A1, B1, and C1: slices of the binarized output after setting the thresholding respectively to 75, 80 and 85. A2, B2, and C2: output after removal of isolated elements respectively smaller than 15 (A1), 10 (B1), and 5 (C1) voxels. Page 4 of 5 Münch B, Holzer L (2008) Contradicting Geometrical Concepts in Pore Size Analysis Attained with Electron Microscopy and Mercury Intrusion Journal of the American Ceramic Society 91:4059-4067 doi:10.1111/j.1551-2916.2008.02736.x Torquato S (2002) Sections 2.6 and 12.5.4. In: Random Heterogeneous Materials Microstructure and Macroscopic Properties. Springer New York Page 5 of 5