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Part II Answers and Solutions to Text Exercises Chapter 1 Introduction to Fluid Power 1-1. Fluid power is the technology which deals with the generation, control and transmission of power using pressurized fluids. 1-2. Liquids provide a very rigid medium for transmitting power and thus can provide huge forces to move loads with utmost accuracy and precision. 1-3. 1-4. The terms “fluid power” and “hydraulics and pneumatics” are synonymous. Advantages of Fluid Power Systems 1. Not hindered by geometry of machine. 2. Provides remote control. 3. Complex mechanical linkages are eliminated. 4. Instantly reversible motion. 5. Automatic protection against overloads. 6. Infinitely variable speed control. Advantages of Mechanical System: 1. No mess due to oil leakage problems. 2. No danger of bursting of hydraulic lines. 3. No fire hazard due to oil leaks. 1-5. Fluid transport systems have as their sole objective the delivery of a fluid from one location to another to accomplish some useful purpose such as pumping water to homes. Fluid power systems are designed specifically to perform work such as power steering of automobiles. 1-6. Hydraulic fluid power uses liquids which provide a very rigid medium for transmitting power. Thus huge forces can be provided to move loads with utmost accuracy and precision. Pneumatic systems exhibit spongy characteristics due to the compressibility of air. However pneumatic systems are less expensive to build and operate. 1-7. Hydraulic cylinder. 1-8. Hydraulic motor. 1-9. 1. Liquids provide a very rigid medium. 2. Power capacity of fluid systems is limited only by the strength capacity of the component material. 1-10. Pneumatic systems exhibit spongy characteristics due to the compressibility of air. 1-11. An electric motor or other power source to drive the pump or compressor. 1-12. 1. 2. 3. 4. 5. 6. Reservoir. Pump. Prime mover. Valves. Actuators. Piping. 1-13. 1. 2. 3. 4. 5. 6. Compressed air tank. Compressor. Prime mover. Valves. Actuators. Piping. 1-14. Plant tour. 1-15. 1. 2. 3. 4. 5. 1-16. Air has entered the hydraulic oil line and has greatly reduced the Bulk Modulus (measure of stiffness or incompressibility) of the oil-air combination fluid. 1-17. Hydraulic applications are: automobile power steering and brakes, aircraft landing gear, lift trucks and front-end loaders. Power brakes. Power steering. Shock absorbers. Air conditioning. Automotive transmissions. Pneumatic applications are: packaging machinery, environmental test equipment, artificial heart, logic control systems and robotic materials handling devices. 1-18. Hydraulic sales – 75% Pneumatic sales – 25% 1-19. 1. Fluid power mechanics. 2. Fluid power technicians. 3. Fluid power engineers. 1-20. The fluid power industry is huge as evidenced by its present annual sales figure of $13.6 billion registered by U.S. Companies and $35.5 billion worldwide. It is also a fast-growing industry with a 67% increase in terms of U.S. equipment sales during the period 1991-2000. 1-21. Research project. 1-22. Research project.