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energies Article An Isolated Three-Port Bidirectional DC-DC Converter with Enlarged ZVS Region for HESS Applications in DC Microgrids Cheng-Shan Wang 1 , Wei Li 1 , Yi-Feng Wang 1, *, Fu-Qiang Han 1 , Zhun Meng 1 and Guo-Dong Li 2 1 2 * School of Electrical Engineering and Automation, Tianjin University, Tianjin 300072, China; [email protected] (C.-S.W.); [email protected] (W.L.); [email protected] (F.-Q.H.); [email protected] (Z.M.) Electric Power Research Institute, State Grid Tianjin Electric Power Company, Tianjin 300384, China; [email protected] Correspondence: [email protected]; Tel.: +86-022-2740-1479 Academic Editor: Gabriele Grandi Received: 15 February 2017; Accepted: 24 March 2017; Published: 1 April 2017 Abstract: In this paper, a two-stage three-port isolated bidirectional DC-DC converter (BDC) for hybrid energy storage system (HESS) applications in DC microgrids is proposed. It has an enlarged zero-voltage-switching (ZVS) region and reduced power circulation loss. A front-end three-phase interleaved BDC is introduced to the supercapacitor (SC) channel to compensate voltage variations of SC. Consequently, wide ZVS range and reduced circulation power loss for SC and DC bus ports are achieved under large-scale fluctuating SC voltage. Furthermore, a novel modified pulse-width-modulation (PWM) and phase-shift (PHS) hybrid control method with two phase-shift angles is proposed for BA port. And it contributes to an increasing number of switches operating in ZVS mode with varying battery (BA) voltage. Phase shift control with fixed driving frequency is applied to manage power flow. The ZVS range as well as the current stress of resonant tanks under varying port voltages is analyzed in detail. Finally, a 1 kW prototype with peak efficiency of 94.9% is built, and the theoretical analysis and control method are verified by experiments. Keywords: hybrid energy storage system; there-port isolated converter; series resonant BDC; phase shift control; hybrid control method 1. Introduction The development and utilization of renewable energy have turned out to be new solutions for the worldwide energy depletion and environmental pollution problems [1]. In order to achieve efficient utilization of distributed energy generations, DC microgrid has become a research focus in recent years [2–4]. However, the output of several renewable energy sources is intermittent and time-varying, and the load demand is uncertain [5]. Therefore, storage units are usually used to balance the power supplies and loads in DC microgrids. Several studies use hybrid energy storage systems (HESSs), which are composed of SC and BA, to improve stability and reliability of DC microgrid [6–8]. Numerous literatures have researched on energy management and power sharing strategy of HESS in DC microgrid [9–16]. While, the design of interface converters between HESS and DC microgirds is still considered as an emerging area of research. Three-port BDC, which integrates SC and BA converters into one dual-input converter, will assist to improve the efficiency, power density and control coordination of HESS converters. Many three-port BDCs have been reported in literatures. According to the connection methods, three-port BDCs can be Energies 2017, 10, 446; doi:10.3390/en10040446 www.mdpi.com/journal/energies Energies 2017, 10, 446 2 of 23 categorized into three types: non-isolated, partly-isolated and isolated converters. Typical structures of three-port BDCs are shown in Figure 1 [17]. Energies 2017, 10, 446 Energies 2017, 10, 446 2 of 23 2 of 23 Figure 1. Typical structure of three-port converter: (a) non-isolated; (b) partly-isolated; (c) isolated. Figure 1. Typical structure of three-port converter: (a) non-isolated; (b) partly-isolated; (c) isolated. Figure 1a shows the diagram of non-isolated three-port converter [18,19], and Figure 1b presents the topology of partly-isolated converter [20–22]. The common shortcomings of non-isolated and Figure 1a shows the diagram of non-isolated three-port converter [18,19], and Figure 1b presents partly-isolated three-port converters are the lack of complete electrical isolation among three ports, the topologyand ofbeing partly-isolated converter [20–22]. The common shortcomings of non-isolated and unable to cope with wide operating voltage ratio. For the HESS application, security is of greatthree-port importance, converters and thus, electrical isolation isof essential. In consequence, the isolated structure partly-isolated are the lack complete electrical isolation among three ports, Figure 1. Typical structure of three-port converter: (a) non-isolated; (b) partly-isolated; (c) isolated. shown in Figure 1c is adopted in this article [23,24]. and being unable to cope with wide operating voltage ratio. For the HESS application, security is Numerous isolated three-port DC-DC converters have been proposed to integrate two energy Figure 1a shows the diagram of non-isolated three-port converter [18,19], and Figure 1bisolated presents structure of great importance, thus, electrical is essential. In consequence, the sources intoand one dual-input converter.isolation The three-port triple-active-bridge (TAB) converter shown in the topology of partly-isolated converter [20–22]. The common shortcomings of non-isolated and Figure1c 2, is as adopted the most widely disseminated isolated three-port topology, attracts a lot of attentions shown in Figure in this article [23,24]. partly-isolated three-port converters are the lack of complete electrical isolation among three ports, from researchers [23–29]. In [26], a TAB converter is used to deal with a hybrid energy source Numerous isolated DC-DC converters have proposed to integrate two energy andconsisting being unable tothree-port cope with wide operating voltagethat ratio. Forbeen the HESS application, securityofis of of full cell and super capacitor. It appears TAB converter has attractive features great importance, andbidirectional thus, electrical isolation is essential. Inand consequence, isolated structure sources into one dual-input converter. The three-port triple-active-bridge (TAB) converter shown in galvanic isolation, power flow, ZVS operation phase shift the control with fixed shown in Figure 1c is adopted in this article [23,24]. switching frequency. However, power transfer among three ports in TABattracts is coupled, therefore, Figure 2, as the most widely disseminated isolated three-port topology, a lot of attentions from Numerous isolated three-port DC-DCWhat’s converters been proposed to integrate two energy decoupling is required. more,have the power of TAB topology is researchers [23–29]. Incontrol [26], algorithm a TAB converter is used totriple-active-bridge deal withtransmission a hybrid energy source consisting of sources into proportional one dual-input converter. The of three-port (TAB)ofconverter shown in inversely to the impedance inductance. While, the inductance TAB is inherent full cell and super capacitor. It appears TAB converter hastopology, attractive features ofattentions galvanic isolation, greater than leakage inductor ofthat transformer. In case of high power levels, switching frequency Figure 2, as thethe most widely disseminated isolated three-port attracts a lot of has to be reduced toZVS get realizable value. In thedeal driving frequency areenergy all 20 kHz, from researchers [23–29]. Inoperation [26], ainductance TABand converter is [26–29] used to with a hybrid source frequency. bidirectional power flow, phase shift control with fixed switching and this of will be cell detrimental for realizing high power density. consisting full and super capacitor. It appears that TAB converter has attractive features of algorithm However, power transfer among three ports in TAB is coupled, therefore, decoupling control galvanic isolation, bidirectional power flow, ZVS operation and phase shift control with fixed is required. What’s more, the power transmission of TAB topology is inversely proportional to the switching frequency. However, power transfer among three ports in TAB is coupled, therefore, impedance of inductance. While, the inductance TABthe is power inherent greater of than leakage decoupling control algorithm is required. What’sofmore, transmission TABthe topology is inductor inversely to power the impedance inductance.frequency While, the inductance TAB is inherent of transformer. In proportional case of high levels,ofswitching has to beofreduced to get realizable greater thanIn the[26–29] leakage the inductor of transformer. In case switching frequency inductance value. driving frequency are of allhigh 20 power kHz, levels, and this will be detrimental for has to be reduced to get realizable inductance value. In [26–29] the driving frequency are all 20 kHz, realizing high power density. and this will be detrimental for realizing high power density. Figure 2. Topology of the isolated three-port BDC based on transformer and inductor. In order to solve problems of TAB mentioned above, a series-resonant (SR) based converter is proposed in [30]. The impedance of SR tank is determined by value of inductor and capacitor together with the switching frequency. Therefore, it can operate at higher frequency under high power level. In [31,32], renewable source, battery and load are integrated to a three-port SR BDC. The driving frequency is 100 kHz, which is apparently higher than 20 kHz of TAB as shown in [26–29]. What’s more, power flow among three ports can be controlled independently since there are only two SR tanks. Nevertheless, the three-port SR BDC still suffers disadvantages including losing ZVS operation Figurecurrent 2. Topology the isolated three-port BDC based on transformer and inductor. and increased stressofunder wide voltage variations. However, previously published works Figure 2. Topology of the isolated three-port BDC based on transformer and inductor. mainly concentrated on the operating characteristics of SR BDC with fixed port voltages. The In order to solve problems of TAB mentioned above, a series-resonant (SR) based converter is proposed in [30]. The impedance of SR tank is determined by value of inductor and capacitor together In order to solve problems of TAB mentioned above, a series-resonant (SR) based converter is with the switching frequency. Therefore, it can operate at higher frequency under high power level. proposed in [30]. The impedance SR tank determined bytovalue of inductor and In [31,32], renewable source,of battery and is load are integrated a three-port SR BDC. Thecapacitor driving together with the switching Therefore, it can operate higher frequency high power level. frequency isfrequency. 100 kHz, which is apparently higher than 20atkHz of TAB as shown inunder [26–29]. What’s power flow amongbattery three ports canload be controlled independently since there are only two SR In [31,32],more, renewable source, and are integrated to a three-port SR BDC. The driving Nevertheless, the three-port SR BDC still suffers disadvantages including losing ZVS operation frequencytanks. is 100 kHz, which is apparently higher than 20 kHz of TAB as shown in [26–29]. What’s and increased current stress under wide voltage variations. However, previously published works more, power flow among three can characteristics be controlled since areThe only two SR mainly concentrated on theports operating of independently SR BDC with fixed portthere voltages. tanks. Nevertheless, the three-port SR BDC still suffers disadvantages including losing ZVS operation and increased current stress under wide voltage variations. However, previously published works Energies 2017, 10, 446 3 of 23 mainly concentrated on the operating characteristics of SR BDC with fixed port voltages. The methods, which can enlarge ZVS region and reduce circulation power loss under varying port voltages, are still considered as emerging area of research. Two methods for enlarging ZVS range and decreasing power circulation loss under DAB and TAB topologies are reported in [33–36]. One method is to adopt improved control algorithm. Literature [34] has presented an improved modulation control approach, where two phase-shift angles are employed to minimize the switching losses for DAB under light load. Another alternative method is to use a front-end converter to keep input voltage of bridge constant, as suggested in [36]. These two methods effectively improve the characteristics of TAB converters with wide voltage variations. Unfortunately, few of literatures have ever investigated the validity of these two methods in three-port SR BDC under varying port voltages. Based on the SR BDC, this article proposes a two-stage three-port BDC to integrate HESS and DC microgrid. The subject of this paper is to enlarge the ZVS operating range and to reduce the circulation power loss of the proposed three-port SR BDC. Then, by comprehensively considering the large SC’s and small BA’s voltage fluctuation ranges, two different methods are adopted in SC and BA channels respectively. For the SC channel, a three-phase interleaved BDC is introduced to convert the widely fluctuating V SC to a fixed voltage V dc-link . This method guarantees the unity voltage gain between SC and DC bus ports. The BDC adopts the interleaved structure to improve the power level of the BDC, and to reduce the SC current ripple as well as the inductor size [37,38]. Additionally, a PWM and PHS (PWM-PHS) control method is developed to enlarge ZVS operating range when the voltage gain between DC bus and BA ports is greater than 1. The control objectives of three-port SR BDC and there-phase interleaved BDC are to maintain the DC bus voltage and dc-link voltage stable respectively. Finally, a prototype platform is built to verify the feasibility of the proposed topology. The structure of this article is organized as followings: the topology of proposed converter is given in Section 2. Operating principles are introduced in Section 3. Section 4 explains the variation of ZVS region and the peak value of resonant current under varying voltage gain. Principles of the proposed PWM-PHS control method are also introduced in Section 4. Finally, the experimental results are presented in Section 5, while the conclusion is drawn in Section 6. The main contributions of this paper are summarized below: (1) (2) (3) (4) A new two-stage three-port isolated BDC topology is proposed to integrate SC and BA. Methods to enlarge ZVS region and to reduce power circulation loss for three-port SR BDC under varying port voltages are first investigated. A front-end converter in SC channel is introduced to keep input of full bridge constant. For BA channel, PWM-PHS control method is developed to improve the characteristics of the proposed three-port BDC. By adopting the two-stage structure, all switches of SC and DC bus ports have realized ZVS with variable V SC . By applying the proposed PWM-PHS control method, two more switches of BA port realize ZVS even under the worst input voltage condition of MBA = 1.15. 2. Proposed System The overall structure of the proposed two-stage three-port BDC is shown in Figure 3. It contains two parts: a three-port SR BDC and a three-phase interleaved BDC. Three-port SR BDC is presented to maintain DC bus voltage stable and to control power transmission among three ports. The function of three-phase interleaved BDC is converting the widely fluctuating super capacitor voltage V sc to a constant voltage V dc-link . 2.1. Three-Port SR BDC The three-port SR BDC is composed of a three-winding transformer, three full bridges and two SR tanks formed by Cr1 , Lr1 and Cr2 , Lr2 respectively. The three-winding transformer provides electrical Energies 2017, 10, 446 4 of 23 isolation among three ports. What’s more it has inherent bidirectional power flow characteristic, since all power switches of three full bridges are MOSFETs. The converter works at a constant switching frequency f s , which is above the resonant frequency of SR tanks. As a consequence, it works Energies 2017, 10, 446 4 of 23 only in continuous current mode. Phase shift control method is implemented, the amount and direction continuous current mode. Phase is implemented, theswitches amount and of full bridges of transmitted power are controlled byshift thecontrol phasemethod shift angles. All the ofdirection the three transmitted power are controlled by the phase shift angles. All the switches of the three full bridges work with 50% duty cycle. work with 50% duty cycle. Figure 3. Topology of the proposed HESS bidirectional DC/DC system. Figure 3. Topology of the proposed HESS bidirectional DC/DC system. Through theoretical analysis, the three-port SR BDC is shown to have the best operating characteristics such as maximum ZVS operating region, reduced current stress and cutoff current Through theoretical analysis, the three-port SR BDC is shown toa have the best operating only under unity voltage gain among three ports. Whereas, the voltage of SC has large fluctuation range withas themaximum change of residual To solveregion, the contradictions of the varyingstress VSC and and the best characteristics such ZVSenergy. operating reduced current cutoff current operating voltage gain restraint of SR BDC, a three-phase interleaved BDC is applied in the system. only under unity voltage gain among three ports. Whereas, the voltage of SC has a large fluctuation The interleaved BDC is used to convert the widely fluctuating SC voltage to a fixed voltage Vdc-link. range with the change residual energy. To solve contradictions of theofvarying Vthe SC and the best However, theof fluctuation range of battery voltage the is relatively small, the method converting battery voltage to a fixed voltage by increasing a BDC converter is not the best solution. In addition, operating voltage gain restraint of SR BDC, a three-phase interleaved BDC is applied in the system. a new PWM-PHS hybrid control strategy which has two phase-shift angles is proposed to improve The interleaved BDC is used to convert the widely fluctuating SC voltage to a fixed voltage V dc-link . the operation characteristics of battery channel under a variation range of voltage gain. The proposed However, the fluctuation range ofthe battery is operating relatively small, the method of converting the control method can increase number voltage of MOSFETs in ZVS. The features of the three-port SR BDC are: battery voltage to a fixed voltage by increasing a BDC converter is not the best solution. In addition, (1) Three-port transformer coupling amount of power switches, increases to improve a new PWM-PHS hybridstructure controlwith strategy which has reduces two phase-shift angles is proposed power density. of battery channel under a variation range of voltage gain. The proposed the operation characteristics (2) Power flow between BA port and DC bus port, SC port and DC bus port are bidirectional. control method increase themethod number of MOSFETs operating in ZVS. (3) can Centralized control of power flow by changing the direction and magnitude of the phase between three is applied. The featuresshift of angles the three-port SRports BDC are: (4) Three-phase interleaved BDC is introduced in the SC channel to keep voltage gain MSC = 1, which (1) (2) (3) (4) (5) bestwith operating characteristics of SC channel of SR BDC. Three-portguarantee structure transformer coupling reduces amount of power switches, increases (5) PWM-PHS hybrid control strategy is proposed for the BA channel to increase the number of power density. switches, which can achieve ZVS, under a variation voltage VBA. Power flow between BA port and DC bus port, SC port and DC bus port are bidirectional. 2.2. Three-Phase Centralized control Interleaved method BDC of power flow by changing the direction and magnitude of the phase three-phasethree interleaved is introduced to the SC channel of SR BDC to convert the widely shift anglesAbetween portsBDC is applied. fluctuating SC voltage VSC to a fixed voltage Vdc-link. The SC is connected to the low-voltage side, and Three-phase interleaved is introduced in energy the SC channel keep voltage gain MSC = 1, the SR BDC is placed onBDC the high-voltage side. When flows from SC to to the SR BDC, it works which guarantee best of SC channel of SR BDC. at boost mode, and operating conversely, itcharacteristics works under buck mode. non-isolated bidirectional buck/boost converter topology is adopted in this paper. In order to PWM-PHSAhybrid control strategy is proposed for the BA channel to increase the number of achieve high efficiency and high power density, the converter is designed to operate in discontinuous switches, which can ZVS, a variation . BAbuck/boost conducting modeachieve (DCM), such thatunder all the switches realizevoltage ZVS, andV the inductors are minimized. However, the DCM also has the drawback of large current ripple. To reduce current 2.2. Three-Phase Interleaved BDC A three-phase interleaved BDC is introduced to the SC channel of SR BDC to convert the widely fluctuating SC voltage V SC to a fixed voltage V dc-link . The SC is connected to the low-voltage side, and the SR BDC is placed on the high-voltage side. When energy flows from SC to the SR BDC, it works at boost mode, and conversely, it works under buck mode. A non-isolated bidirectional buck/boost converter topology is adopted in this paper. In order to achieve high efficiency and high power density, the converter is designed to operate in discontinuous Energies 2017, 10, 446 5 of 23 conducting mode (DCM), such that all the switches realize ZVS, and the buck/boost inductors are minimized. However, the DCM also has the drawback of large current ripple. To reduce current ripple, the interleaved multi-phase structure is introduced to reduce current ripple. All of the interleaved channels adopt the same control strategy, while hold a phase shift of π/3 in driving signal from each other. As a consequence, the inductor currents of three phases are shifted by π/3. Hence, with interleaved inductor currents, the ripple current of SC is minimized. The features of the Energies 2017, 10, 446 5 of 23 three-phase interleaved BDC are: (1) (2) (3) (4) ripple, the interleaved multi-phase structure is introduced to reduce current ripple. All of the The structure is simple, and it combines a boost with a buck converter interleaved channels adopt the same control strategy, whileconverter hold a phasetogether shift of π/3 in driving signal from eachin other. As a consequence, the inductor currents of three phases are shifted by π/3. Hence, connected antiparallel. with interleaved inductor currents, current of SC is current minimized. The features of power the threeThree-phase interleaved structurethe is ripple adopted to reduce ripple, improve level and phase interleaved BDC are: reduce current stress of the converter. (1) Theunder structure is simple, combines boost converter together with a buck converter It works DCM, whichand canitreduce theainductance value. connected in antiparallel. Two MOSFETs of one phase-leg conduct complementarily, and the inductor operates under DCM (2) Three-phase interleaved structure is adopted to reduce current ripple, improve power level and condition, and thusstress ZVS of ofthe MOSFETs reduce current converter.is achieved. (3) It works under DCM, which can reduce the inductance value. 3. Operating Analysis (4) Two MOSFETs of one phase-leg conduct complementarily, and the inductor operates under DCM condition, and thus ZVS of MOSFETs is achieved. In this section, operating principles of three-port SR BDC and three-phase interleaved BDC are introduced respectively. For the three-port SR BDC, relationship between phase shift angle and power 3. Operating Analysis transmission is deduced. What’s more, ZVS soft-switching realizing region and current stress of the In this section, operating principles of three-port SR BDC and three-phase interleaved BDC are resonant tank are respectively. analyzed inFor detail. For three-phase the phase operating principle introduced the three-port SR BDC,interleaved relationshipBDC, between shift angle and as well as the inductance designing method is introduced. power transmission is deduced. What’s more, ZVS soft-switching realizing region and current stress of the resonant tank are analyzed in detail. For three-phase interleaved BDC, the operating principle 3.1. Operating Principle of Three-Port SRmethod BDC is introduced. as well as the inductance designing The three-port SR BDC shown in Figure 4. It is composed of three full bridges, 3.1.proposed Operating Principle of Three-Port SR is BDC a three-winding transformer, two SR tanks formed by Cr1 and Lr1 , Cr2 and Lr2 , and filter capacitors The proposed three-port SR BDC is shown in Figure 4. It is composed of three full bridges, a Cf1 –Cf3 . Port 1 is connected to SC through a three-phase interleaved BDC, port 2 is and port 3 are three-winding transformer, two SR tanks formed by Cr1 and Lr1, Cr2 and Lr2, and filter capacitors Cf1– BA portCf3and respectively. Phase shift method is applied among three to port control the . PortDC 1 is bus connected to SC through a three-phase interleaved BDC, port 2 is and portports 3 are BA direction and magnitude of the power transmission, all the switches of the converter are driven and DC bus respectively. Phase shift method is applied among three ports to control the direction at 50% and magnitude the power transmission, all constant the switches at 50% duty duty cycle. Since the of voltage of three ports are dc,ofVthe V T2 and are V T3driven are square-waves with T1 , converter cycle.ofSince the voltage of and three±ports constant dc, T1, VT2 and VT3 are square-waves with amplitudes ±V dc-link , ±V BA V bus are respectively. InVthe subsequent analysis, phase shift angles amplitudes of ±Vdc-link, ±VBA and ±Vbus respectively. In the subsequent analysis, phase shift angles of of SC and BA ports are defined as ϕ1 and ϕ2 , which are shown in Figure 4. They control the phase SC and BA ports are defined as φ1 and φ2, which are shown in Figure 4. They control the phase shift shift between outputsofofthe theactive active bridges. phase ϕ1φ2and 2 are considered betweenthe thesquare-wave square-wave outputs bridges. TheThe phase shiftsshifts φ1 and are ϕ considered positivepositive if V T1 ifand V lead V , and conversely, ϕ and ϕ are considered negative. T2 VT2 lead T3 1 φ2 are2considered negative. VT1 and VT3, and conversely, φ1 and Figure Structure of of the SRSR BDC. Figure 4. 4.Structure thethree-port three-port BDC. 3.1.1. Operating Mode Analysis Energies 2017, 10, 446 6 of 23 3.1.1. Operating Mode Analysis The operating principles when both SC and BA ports are providing energy to DC bus port are Energies 2017, 10, 446 6 of 23 analyzed. In this condition both ϕ1 and ϕ2 are positive. The theoretical waveforms, when ϕ1 > ϕ2 > 0, The operating principles when both SC and BA ports are providing energy to DC bus port are are shown in Figure 5. analyzed. In this condition both φ1 and φ2 are positive. The theoretical waveforms, when φ1 > φ2 > 0, There are different in one switching cycle. Dead time is considered in the analysis, are 18 shown in Figureintervals 5. however, the charging discharging intervals of snubber are very There areand 18 different intervals in one switching cycle. Deadcapacitors time is considered in thesmall, analysis,and they can however, the charging and discharging intervals of snubber capacitors are very small, and they can be neglected. be neglected. Figure 5. Theoretical waveforms of the three-port SR BDC. Figure 5. Theoretical waveforms of the three-port SR BDC. Interval 1 (t0–t1): S1 and S4, S5 and S8 are on. This interval is dead time of port 3 and all the switches of port 3 are off. Since i3 is positive, i3 flows through the anti-parallel diodes of S9 and S12. i1 flows Intervalthrough 1 (t0 –tS11and ): SS14, and S4 , Sthrough are on. This interval is dead time of port 3 and all the 5 and SS5 8and and i2 flows S8. This interval ends at t1, when S9 and S12 are turned on. switches of portInterval 3 are off. i3 is flows the anti-parallel diodestoof S9 and S12 . 2 (t1–tSince 2): S1 and S4, positive, S5 and S8, S9i3and S12 arethrough on. This interval ends when i2 increases zero. The anti-parallel diodes of S9 and S12 conduct prior S to the maininterval switches, ends thus, S9at and 12 are i1 flows through S1 and S4 , and i2 flows through S5 and . This t1 ,Swhen S9 and S12 8 turned on with ZVS. The operating characteristics of port 1 and 2 are exactly same with interval 1. are turned on. Interval 3 (t2–t3): This interval begins at t2 when i2 increases to zero, and it ends when switches IntervalS21 and (t1 –t ): turned S1 and S8 , S9 Sand This interval ends when S4 2are off.SDuring this interval, 1 and S S412 of are port on. 1, S5 and S8 of port 2 and S9 as well as Si122 increases to 4 , S5 and of port 3 are on.diodes i1, i2 and iof 3 are positive and flow through S1 and S4, S5 and S8, and S9 and S12 respectively. zero. The anti-parallel S9 and S12 conduct prior to the main switches, thus, S9 and S12 are Interval 4 (t3–t4): This interval is dead time of port 1 and all the switches of port 1 are off. i1 is turned on with ZVS.soThe operating characteristics ofofport 1 and 2 arethis exactly positive, i1 flows through the anti-parallel diodes S2 and S3. During interval,same i2 and with i3 flowinterval 1. Intervalthrough 3 (t2 –tS35):and This interval at t2 This when i2 increases zero, and it ends S8, and S9 and Sbegins 12 respectively. interval ends when to S2 and S3 are turned on. when switches Intervaloff. 5 (t4During –t5): At t4, Sthis 2 and S3 are turned on, and this interval ends when S5 and S8 are turned S1 and S4 are turned interval, S1 and S4 of port 1, S5 and S8 of port 2 and S9 as well off. Since the anti-parallel diodes conduct before main switches of S2 and S3, S2 and S3 are turned on as S12 of portwith 3 are on. i , i and i are positive through 1 2 3 1 and4.S4 , S5 and S8 , and S9 and ZVS. The operating characteristics of port 2and and 3flow are identical withSinterval S12 respectively. Interval 6 (t5–t6): At t5, switches S5 and S8 are turned off, this interval ends when i1 decreases to zero. is dead time of port 2 and all the switches of port 2 are off. i2 is positive, hence i2 flows IntervalThis 4 (tinterval 3 –t4 ): This interval is dead time of port 1 and all the switches of port 1 are off. i1 is through the anti-parallel diodes of S6 and S7. i1 and i3 flow through S2 and S3, and S9 and S12 respectively. positive, so i1 flows through anti-parallel S2 andtoSzero, this interval, 3 . During Interval 7 (t6–t7): the This interval begins atdiodes t6 when iof 1 decreases and it ends when S6 and Si72 and i3 flow through S5 and S8 , and S12 respectively. when turned on. are turned on. S The difference between intervalThis 7 and interval 6 is that theends direction of i1 S changes. 2 still flows 9 and 2 and iS 3 are anti-parallel diodes of S6 and S7. Intervalthrough 5 (t4 –tthe 5 ): At t4 , S2 and S3 are turned on, and this interval ends when S5 and S8 are turned off. Since the anti-parallel diodes conduct before main switches of S2 and S3 , S2 and S3 are turned on with ZVS. The operating characteristics of port 2 and 3 are identical with interval 4. Interval 6 (t5 –t6 ): At t5 , switches S5 and S8 are turned off, this interval ends when i1 decreases to zero. This interval is dead time of port 2 and all the switches of port 2 are off. i2 is positive, hence i2 flows through the anti-parallel diodes of S6 and S7 . i1 and i3 flow through S2 and S3 , and S9 and S12 respectively. Interval 7 (t6 –t7 ): This interval begins at t6 when i1 decreases to zero, and it ends when S6 and S7 are turned on. The difference between interval 7 and 6 is that the direction of i1 changes. i2 still flows through the anti-parallel diodes of S6 and S7 . Energies 2017, 10, 446 7 of 23 Interval 8 (t7 –t8 ): At t7 , S6 and S7 are turned on, and this interval ends when i3 decreases to zero. The anti-parallel diodes conduct ahead the main switches of S6 and S7 , therefore, S6 and S7 are turned on with ZVS. The operating characteristics of port 1 and 3 are exactly same with interval 7. Interval 9 (t8 –t9 ): This interval begins at t8 when i3 decreases to zero, and it ends when S9 and S12 are turned off. The difference between interval 9 and 8 is that the direction of i3 changes. The operating characteristics of port 1 and 2 are exactly the same with interval 8. Interval 10 (t9 –t10 ): This interval is dead time of port 3. Because i3 is negative, so i3 flows through the anti-parallel diodes of S10 and S11 . During this interval, i1 and i2 flow through S2 and S3 , and S6 and S7 respectively. This interval ends when S10 and S11 are turned on. 7 of 23 i2 decreases IntervalEnergies 11 (t2017, ): At t10 , S10 and S11 are turned on, and this interval ends when 10 –t10, 11446 to zero. The anti-parallel diodes conduct before main switches of S10 and S11 , so that S10 and S11 are Interval 8 (t7–t8): At t7, S6 and S7 are turned on, and this interval ends when i3 decreases to zero. turned on with The diodes operating characteristics of port are exactly same The ZVS. anti-parallel conduct ahead the main switches of 1 S6 and and S2 7, therefore, S6 and S7 are with turnedinterval 10. operating characteristics 1 and 3 iare exactly same with interval 7. Intervalon 12with (t11ZVS. –t12The ): This interval begins of atport t8 when decreases to zero, and it ends when S2 and 2 Interval 9 (t8–t9): This interval begins at t8 when i3 decreases to zero, and it ends when S9 and S12 S3 are turnedareoff. The difference between interval 12 and 11 is that the direction of i2 changes. turned off. The difference between interval 9 and 8 is that the direction of i3 changes. The operating Intervalcharacteristics 13 (t12 –t13 ):of This is dead timewith of port 1. 8.During this interval, i1 is negative, so i1 port 1 interval and 2 are exactly the same interval Interval 10 (t 9 –t 10 ): This interval is dead time of port 3. Because i3 isthrough negative, so through flows through the anti-parallel diodes of S1 and S4 . i2 and i3 flow S6i3 flows and S 7 , and S10 and S11 the anti-parallel diodes of S10 and S11. During this interval, i1 and i2 flow through S2 and S3, and S6 and respectively. SThis interval ends when S and S are turned on. 1 4 7 respectively. This interval ends when S10 and S11 are turned on. Interval 14 Interval (t13 –t1411):(tAt t13 , St110,and S4Sare onand and interval ends at t14 when S6 and S7 10–t11 ): At S10 and 11 areturned turned on, thisthis interval ends when i2 decreases to zero. The anti-parallel diodes conduct before main switches of S 10 and S 11 , so that S 10 and S 11 are turned are turned off. The anti-parallel diodes conduct prior to the main switches of S1 and S4 , so S1 and S4 on with ZVS. The operating characteristics of port 1 and 2 are exactly same with interval 10. are turned on with ZVS. The operating characteristics of port 2 and 3 are exactly same with interval 13. Interval 12 (t11–t12): This interval begins at t8 when i2 decreases to zero, and it ends when S2 and IntervalS15 (tturned ): This intervalbetween is dead time 12 ofand port 2.that During this interval, i2 is negative, thus i2 3 are The difference interval 11 is the direction of i2 changes. 14 –t15off. Interval 13 (t12–t13): This interval 1. During interval, iS 1 is and i1 S10 and S11 flows through the anti-parallel diodes of isS5dead andtime S8 .ofi1port and i3 flowthis through S4 , so and 1 negative, flows through the anti-parallel diodes of S1 and S4. i2 and i3 flow through S6 and S7, and S10 and S11 respectively. respectively. This interval ends at t15when when i1 increases to zero. This interval ends S1 and S4 are turned on. Interval 16 (t ): (tThis begins t15 when i1 increases toatzero andS6ends S5 and S8 Interval 13–t14):interval At t13, S1 and S4 are at turned on and this interval ends t14 when and S7 when are 15 –t1614 turned off.interval The anti-parallel prior to the of S1 and S4, so S1 interval and S4 are 16 and 15 is are turned on. This is stilldiodes deadconduct time of port 2.main Theswitches difference between turned on with ZVS. The operating characteristics of port 2 and 3 are exactly same with interval 13. that the directionInterval of i1 15 changes. (t14–t15): This interval is dead time of port 2. During this interval, i2 is negative, thus i2 Intervalflows 17 (tthrough interval begins at t16 S8 are turned andS11ends when i3 theThis anti-parallel diodes of S5 and S8. when i1 and i3 S flow through S1 and S4, andon, S10 and 16 –t17 ): 5 and This interval ends at t15 whendiodes i1 increases to zero. prior to the main switches of S and S , increases to respectively. zero. Because the anti-parallel conduct 5 8 Interval 16 (t15–t16): This interval begins at t15 when i1 increases to zero and ends when S5 and S8 so S5 and S8 are areturned turned on with ZVS. The operating characteristics of port 1 and 3 are exactly same on. This interval is still dead time of port 2. The difference between interval 16 and 15 is with intervalthat 16.the direction of i1 changes. 16–t17):interval This interval beginsatattt16 when S5 and S8 are turned on, and ends when i3 Interval 18 Interval (t17 –t1817): (tThis begins 17 when i3 increases to zero, and ends when S10 and increases to zero. Because the anti-parallel diodes conduct prior to the main switches of S5 and S8, so S11 are turned off. The difference between interval 18 and 17 is that the direction of i changes. S5 and S8 are turned on with ZVS. The operating characteristics of port 1 and 3 are exactly same3with interval 16. 3.1.2. Analysis for Voltage Interval 18 (t17Source –t18): ThisLoad interval begins at t17 when i3 increases to zero, and ends when S10 and S11 are turned off. The difference between interval 18 and 17 is that the direction of i3 changes. This section analyzes the relationship between phase shift angle and power transmission, 3.1.2. Analysis for Voltage Source Load ZVS soft-switching realizing condition and peak current of the resonant tank under a given voltage This section analyzes the relationship between phase shift angle and power transmission, ZVS softsource load. switching realizing condition and peak current of the resonant tank under a given voltage source load. The equivalent circuits of the three-port SR BDC are shown in Figure 6. In Figure 6a the output of The equivalent circuits of the three-port SR BDC are shown in Figure 6. In Figure 6a the output three active bridges are bridges represented by square waves V T1 and and in Figure 6b T2and T3 respectively, of three active are represented by square waves VT1,, V VT2 VT3V respectively, and in Figure T3 of port 3 is transferred port 1port and port 2 according to to the ratio. ratio. V T3 of port 36bisVtransferred to port 1toand 2 according thetransformer transformer (a) (b) Figure 6. Equivalent circuits for analysis: (a) equivalent circuit of three-port SR BDC; (b) transformer Figure 6. Equivalent circuits for analysis: (a) equivalent circuit of three-port SR BDC; (b) transformer equivalent model. equivalent model. Energies 2017, 10, 446 8 of 23 In the proposed three-port SR BDC, Lr1 = Lr2 = Lr , Cr1 = Cr2 = Cr , and the resonant frequency of SR tanks are f r . The operating frequency of three ports is f s , which is greater than f r , and the corresponding angular velocity is ω s . Then the impedance value of two resonant tanks can be given by: X = ω s Lr − 1 ωs Cr (1) The Fundamental Harmonics Approximation (FHA) method is a commonly used approach for steady-state analysis in resonant-type converters. And the accuracy level of the results obtained from FHA is acceptable for our work. To simplify the analysis procedure, all harmonics except fundamental component of all voltages and currents are neglected. V T1,1 , V T2,1 and V T3,1 are the fundamental components of square waves V T1 , V T2 and V T3 , and phase shift angles between port 1 and port 3, port 2 and port 3 are ϕ1 and ϕ2 respectively. Using the Fourier series, V T1,1 , V T2,1 and V T3,1 are shown as follows: 4Vdc-link (2) sin(ωs t + ϕ1 ) VT1,1 = π 4VBA VT2,1 = sin(ωs t + ϕ2 ) (3) π 4Vbus VT3,1 = sin ωs t (4) π The variables MSC and MBA are defined as the voltage gain between port 1 and port 3, port 2 and port 3 respectively. They are given by (5) and (6): MSC = n13 Vbus Vdc-link (5) MBA = n23 Vbus VBA (6) Resonant currents of three ports can be obtained as follows: i1 ( t ) = h i VT1,1 − n13 VT3,1 ◦ ◦ 4V = dc-link sin(ωs t + ϕ1 − 90 ) − MSC sin(ωs t − 90 ) jX πX (7) i VT2,1 − n23 VT3,1 ◦ ◦ 4V h = BA sin(ωs t + ϕ2 − 90 ) − MBA sin(ωs t − 90 ) jX πX (8) i2 ( t ) = i3 (t) = n13 i1 (t) + n23 i2 (t) (9) Switches in port 1 and port 2 can realize ZVS only when the resonant tank currents lag their applied square wave voltages. While for port 3, the defined positive current direction is contrary to port 1 and 2, the condition for ZVS realization is that the resonant current leads its applied square wave voltage. Then the constraint conditions for ZVS of port 1–3 can be given by (10)–(12) respectively: ϕ 4Vdc-link i1 − 1 = ( MSC cos ϕ1 − 1) < 0 t πX ϕ 4V 2 i2 − = BA ( MBA cos ϕ2 − 1) < 0 t πX 4V 4V i3 (0) = n13 dc-link ( MSC − cos ϕ1 ) + n23 BA ( MBA − cos ϕ2 ) > 0 πX πX (10) (11) (12) By calculating the maximum value of i1 (t) and i2 (t), the peak current of two resonant tanks can be derived as: q 4Vdc-link i1max = 1 + MSC 2 − 2MSC cos ϕ1 (13) πX Energies 2017, 10, 446 9 of 23 i2max = 4VBA πX q 1 + MBA 2 − 2MBA cos ϕ2 (14) The transferred power from SC and BA ports to the bus port can be calculated as follows: P1 = 1 2π P2 = Z 2π 0 1 2π VT1 (t)·i1 (t)d(ωs t) = Z 2π 0 8Vdc-link 2 MSC sin ϕ1 π2 X (15) 8VBA 2 MBA sin ϕ2 π2 X (16) VT2 (t)·i2 (t)d(ωs t) = Equations (15) and (16) indicate that the power transferred from SC and BA ports to the DC bus port are proportional to the sinusoidal values of ϕ1 and ϕ2 respectively. It is obviously that the power transmission is positive when ϕ1 and ϕ2 values are positive, and conversely the power flow is negative. 3.1.3. Analysis for Resistive Load This section explains the relationship of voltage gain, power transmission and phase shift angles under a resistive load. If the DC bus port is connected to a pure resistive load, the output voltage V bus needs to be derived. According to superposition theorem, in the three-port SR BDC with linear resistive load, the output voltage V bus can be divided into two parts: V busSC and V busBA . V busSC and V busBA are output voltage values when only one of the two inputs works alone. MbusSC and MbusBA are the corresponding voltage gain, and are given by: MbusSC = n13 VbusSC Vdc-link (17) MbusBA = n23 VbusBA VBA (18) Under specific output voltage value and phase shift angles conditions, the transferred power is given in (15) and (16), no matter what kind of load is connected to the DC bus port. If the load resistance is defined as RL . Combing (15) and (16), the output power P1 and P2 , when V dc-link and V BA work alone, can be given by: P1 = 2 VbusSC 2 8V M = dc-link2 busSC sin ϕ1 RL π X (19) VbusBA 2 8V 2 M = BA 2 busBA sin ϕ2 RL π X (20) P2 = By combing (17)–(20), the voltage gain MbusSC and MbusBA can be given as follows: MbusSC = 8n13 2 RL sin ϕ1 π2 X (21) MbusBA = 8n23 2 RL sin ϕ2 π2 X (22) According to the superposition theorem, the output voltage V bus with resistive RL can be given by: Vbus = 8n13 RL 8n23 RL sin ϕ1 Vdc-link + sin ϕ2 VBA π2 X π2 X (23) 3.2. Operating Principle of Three-Phase Interleaved BDC The operating principles of the three-phase interleaved BDC are analyzed in this section. The proposed three-phase interleaved BDC is shown in Figure 7. When power transfers from SC 8n R 8n R Vbus = 8n 132R L sin ϕ1Vdc-link +8n 232R L sin ϕ2 VBA (23) 13 L π X XLL sin ϕ2 VBA R Vbus = 8n132 RL sin ϕ1Vdc-link + 8nπ23 (23) 23 Vbus = π 2X sin ϕ1Vdc-link + π 22X sin ϕ2 VBA (23) π X π X 3.2. Operating Principle of Three-Phase Interleaved BDC 3.2. Operating of Three-Phase Interleaved BDC Energies 2017, 10, Principle 446 10 of 23 3.2. Operating Principle of Three-Phase BDC The operating principles of theInterleaved three-phase interleaved BDC are analyzed in this section. The The operating principles of the three-phase arepower analyzed in this section. proposed three-phase interleaved BDC is showninterleaved in Figure 7.BDC When transfers from SC toThe the The operating principles of the three-phase interleaved BDC are analyzed in this section. The proposed three-phase interleaved BDC is shown in Figure 7. When power transfers from SC to the dc-link, it works under boost mode and switches Q D1 –Q D3 are main switches. If direction of power to the dc-link, it works under boost mode and switches Q –Q are main switches. If direction of D1 D3 proposed three-phase interleaved BDC is shown in Figure 7. When power transfers from SC to the dc-link, itisworks under boost mode and switches QD1mode –Q D3 are main switches. If direction of power transfer reversed, the BDC works under buck mode and switches Q U1 –Q U3 are main switches. L 1– power transfer is reversed, the BDC works under buck and switches Q –Q are main switches. U1 IfU3direction of power dc-link, it works under boost mode and switches QD1–QD3 are main switches. transfer is reversed, the BDC works under buck mode and switches Q U1 –Q U3 are main switches. L 1 – are buck/boost C1 Cand Cf1Care filter capacitors. By three-phase interleaving LL13–L inductors, are filter capacitors. Byadopting adopting three-phase interleaving 3 are 1 and f1 buck transfer isbuck/boost reversed,inductors, the BDC works under mode and switches QU1–QU3 are main switches. L 1– Lstructure, 3 are buck/boost inductors, C1 and Cf1 are filter capacitors. By adopting three-phase interleaving of and required filter capacitance cancan be current ripple ripple of SC SC can beminimized minimized andthus thus the required filter capacitance Lstructure, 3 are buck/boost inductors, Cport 1port andcan Cf1be are filter capacitors. Bythe adopting three-phase interleaving structure, current ripple of SC port can be minimized and thus the required filter capacitance can be reduced. be reduced. structure, current ripple of SC port can be minimized and thus the required filter capacitance can be reduced. reduced. Figure 7. Circuit diagram of the proposed three-phase interleaved BDC. Figure 7. Circuit diagram of the proposed three-phase interleaved BDC. Figure 7. Circuit diagram of the proposed three-phase interleaved BDC. Figure 7. Circuit diagram of the proposed three-phase interleaved BDC. For the proposed three-phase interleaved BDC, switches of one phase leg conduct For the the proposed proposed three-phase interleaved BDC, switches switches of one one phase leg leg conduct conduct For interleaved BDC, of phase complementarily, and thethree-phase inductor current can go through from positive to negative raise For the proposed three-phase interleaved BDC, switches of one phase and leg then conduct complementarily, and the inductor current can go through from positive to negative and then raise to complementarily, andensure the inductor current can go through from positive to negative and then raise to positive. This will all the switches realize ZVS turn on. complementarily, and the inductor current can go through from positive to negative and then raise positive. will ensure allall thethe switches realize ZVS turn on. to positive. This will ensure switches realize ZVS turn on. strategy, but hold a phase shift of The This three-phase interleaved same control to positive. This will ensure all thechannels switchesadopt realizethe ZVS turn on. The three-phase interleaved channels adopt the same control strategy, but hold hold aa phase phase shift of The three-phase interleaved channels adopt the same control strategy, but of π/3 in driving signal. In order to simplify the analysis, the operating characteristics singleshift phase The three-phase interleaved channels adopt the same control strategy, but hold aofphase shift of π/3 in driving signal. In order to simplify the analysis, the operating characteristics of single phase π/3 driving signal. In diagram order to simplify analysis, the operating of single phase are in introduced. Circuit of singlethe phase is shown in Figure characteristics 8, and theoretical waveforms π/3 in driving signal. In order to simplify the analysis, the operating characteristics of single phase are introduced. Circuit diagram of single phase is shown in Figure 8, and theoretical waveforms under are introduced. Circuit diagram of single phase is shown in Figure 8, and theoretical waveforms under boost mode are shown in Figure 9. are introduced. Circuit diagram of single phase is shown in Figure 8, and theoretical waveforms boost mode shown in Figure 9. under boost are mode are shown in Figure 9. under boost mode are shown in Figure 9. Figure 8. Circuit diagram of single phase. Figure 8. Figure 8. Circuit Circuit diagram diagram of of single single phase. phase. Figure 8. Circuit diagram of single phase. Figure 9. Theoretical waveforms of single phase under boost mode. Figure Figure 9. 9. Theoretical Theoretical waveforms waveforms of of single single phase phase under under boost boost mode. mode. Figure 9. Theoretical waveforms of single phase under boost mode. The parameters are defined as follows: V SC and V dc-link are the voltage of SC and dc-link; iL and vL are voltage and current of the buck/boost inductor L; imax and imin are the maximum and minimum value of iL respectively; ∆i is the variation of iL during one switching cycle; iSC is the current of SC. tdb is dead band time; Ts is switching period; tD and tU are the conducting time of QU and QD separately. Energies 2017, 10, 446 11 of 23 For single-phase BDC, there are four different intervals in one switching cycle. Same as the above analysis of three-port SR BDC, dead time is considered, while charging and discharging intervals of snubber capacitors are neglected. Interval 1 (t0 –t1 ): This interval is dead band time, both QU and QD are off, and it ends when QD is turned on. During this interval, iL < 0 and it flows through the anti-parallel diode of QD . If the conduction voltage drop of anti-parallel diode is neglected, vL = V SC and iL increases linearly. Interval 2 (t1 –t2 ): During this interval, QD is on and QU is off, iL flows through QD . Since the anti-parallel diodes conduct prior to the main switches of QD , thus it is turned on with ZVS. Same as interval 1, iL increases linearly. Interval 3 (t2 –t3 ): This interval is also dead band time, both QU and QD are off, and it ends when QU is turned on. Different from interval 1, during this interval iL > 0, so it flows through the anti-parallel diode of QU . vL = V SC − V dc-link and this value is less than zero, so iL decreases linearly. Interval 4 (t3 –t4 ): During this interval, QU is on and QD is off. iL flows through QU . Same as interval 3, iL decreases linearly. Since the anti-parallel diodes conduct before main switches of QU , it is turned on with ZVS. Compared to tD and tU , tdb can be ignored, so ∆i can be derived as follows: ∆i = VSC Vdc-link − VSC · TS · L Vdc-link (24) To maintain ZVS switching of QU and QD , it must be ensured that imax > 0 and imin < 0. 4. ZVS Region Analysis and Proposed Method for Expanding ZVS Realization Range Since the transformer voltage of port 3 is clamped by the output voltage V bus , so there is no direct energy interaction between port 1 and port 2. Thus, the three-port SR BDC can be decomposed into two single input SR BDCs. The ZVS realization and current stress of single channel SR BDC can provide reference for the three-port SR BDC. To simplify the analysis, the ZVS realization region and current stress of single channel SR BDC are analyzed in this section. 4.1. ZVS Region and Current Stress Analysis of Single Channel SR BDC Through (10)–(12), the ZVS constraint conditions for primary-side and secondary-side can be simplified as follows: Primary-side : M cos ϕ − 1 < 0 (25) Secondary-side : M − cos ϕ > 0 (26) The ZVS regions of primary and secondary sides of single channel SR BDC are shown in Figure 10a,b, respectively. Figure 10a shows that when M < 1 all switches of primary side can realize ZVS, while as shown in Figure 10b, switches of secondary side can only realize ZVS when ϕ is greater than a certain value. When M > 1 situations are just contrary to situations when M < 1. It can be obtained that, the ZVS realization regions of primary and secondary sides change reversely under varying M. So during the design process, M should be as close to 1 as possible, and M = 1 is the best choice to achieve ZVS for all the switches of primary and secondary sides. Energies 2017, 10, 446 Energies 2017, 10, 446 Energies 2017, 10, 446 12 of 23 12 of 23 12 of 23 (a) (a) (b) (b) Figure 10. ZVS range of single channel SR BDC versus phase shift angel φ under different M: (a) primary side; (b)range secondary side.channel SR BDC versus phase shift angel φ under different M: (a) Figure 10. ZVS of single Figure 10. ZVS range of single channel SR BDC versus phase shift angel ϕ under different M: (a) primary primary side; (b) secondary side. side; (b) secondary side. Before analyzing the peak value of resonant current under varying M, it must be noticed that analyzing the peak value of resonant currentMunder varyingIf M, must bethat noticed that phaseBefore shift angles to transfer same power under different are varying. we itsuppose the phase Before analyzing the peak value of resonant currentM under varyingIfM, itsuppose must bethat noticed that phase shift angles to transfer same power different are varying. weto thepower phase shift angle under unity voltage gain (M =under 1) is φ, and the phase shift angel transfer same phase shift angles to transfer same power M are varying. If weto suppose that the power phase shift angle under unity voltage gain (Mbetween =under 1) is different φ, angel transfer same under varying M is α. The relationship φ and αthe is phase shownshift in (27) and (28). It is shown in (13) shift angle under voltage gain (Mresonant = 1) is ϕ,φ and shift angel to(28). transfer same under varying M unity is α. The relationship between and the α is phase shown in (27) and It isthe shown in (13) and (14) that with certain input voltage, parameters and switching frequency, peakpower value under varying M is α. The relationship between ϕ and α is shown in (27) and (28). It is shown in and (14) thatcurrent with certain inputproportional voltage, resonant parameters and switching frequency, peak value of resonant is directly to N which is shown in (29). The diagramsthe of N under M (13) and (14) that with certain input voltage, resonant parameters and switching frequency, the peak is directly proportional to N which is shown in (29). The diagrams of N under M <of1resonant and M > current 1 are shown in Figure 11a,b, respectively: value ofM resonant currentinisFigure directly proportional to N which is shown in (29). The diagrams of N < 1 and > 1 are shown 11a,b, respectively: Vdc-link 2 11a,b, respectively: 8Vdc-link 2 M under M < 1 and M > 1 are shown in8Figure (27) sin α 2 sin ϕ = 2 2 8Vπdc-link X sin ϕ = 8Vdc-link π 2X M (27) α sin 2 2 2 8Vdc-link X M sin α π 2 X sin ϕ = 8Vπdc-link (27) sin2ϕ π2 X α = arcsin π X (28) sin Mϕ α = arcsin sin ϕ (28) α =4Varcsin M (28) M dc-link ×N imax = 4V πdc-link X (29) 4V dc-link ×× N imax = πX imax= √ 2 (29) π X (29) M cos +M N N== 11+ M22 −−22M cosαα N = 1 + M − 2 M cos α (a) (a) (b) (b) Figure 11. Peak current of single channel SR BDC versus phase shift angel φ under different M: Figure 11. Peak current of single channel SR BDC versus phase shift angel ϕ under different M: (a) M < 1; (b) M > 1. Figure 11.(b) Peak of single channel SR BDC versus phase shift angel φ under different M: (a) M < 1; M >current 1. (a) M < 1; (b) M > 1. Figure 11 shows that, when M < 1, the peak current of resonant tanks increases with the decreases 11 that, when M 1, the peak current of resonant resonant tankswith increases with Figure 11 shows shows that, when M << 1, of tanks increases with the the decreases decreases of MFigure in a large range. While when Mthe > 1,peak the current peak current increases the increases of M in a of M in a large range. While when M > 1, the peak current increases with the increases of M in a certain of M inrange. a largeInrange. Whileprocess, when Mthe > 1, the peak with the increases M intoa certain the design phase shift current must beincreases limited in a relatively smallofrange range. the the phase shift must bemust limited in apeak relatively small range torange restrict certain In range. In the process, design process, phase shift be limited in a relatively small to restrict cut offdesign current of switches. So,the from the point of limiting value of resonant current, M restrict be cutdesigned off current switches. from the point value of resonant current, M should as of close to 1 as So, possible. And M = of 1 islimiting the bestpeak choice to achieve minimize peak should be designed as close to 1 as possible. And M = 1 is the best choice to achieve minimize peak Energies 2017, 10, 446 13 of 23 switches. So, from the point of limiting peak value of resonant current, M should 13 of 23 be designed as close to 1 as possible. And M = 1 is the best choice to achieve minimize peak value value of resonant current. Through the analysis above, SC and BA should be designed to be 1 of resonant current. Through the analysis above, both both MSC M and MBAMshould be designed to be 1 to to achieve best operating characteristics. While the voltages ofand SC and BAall are allfixed not fixed To achieve best operating characteristics. While the voltages of SC BA are not value.value. To solve solve this problem, different methods forchannels two channels are proposed. this problem, different methods for two are proposed. cut off 2017, current of Energies 10, 446 (1) For For the the SC SCchannel, channel, the the voltage voltage has has aa large large variation variation range, range, and and can’t can’t get get an an ideal ideal operating operating state only by reasonable parameters design. Therefore, a three-phase interleaved BDC is introduced only by reasonable parameters design. Therefore, a three-phase interleaved between betweenSC SC and and port port 11 of of the the three-phase three-phase SR SR BDC. BDC. The The interleaved interleaved BDC BDC is used to convert the widely to a fixed V dc-link , and thus ensuring M SC = 1. widely fluctuating fluctuating V VSC to a fixed V , and thus ensuring M = 1. SC SC dc-link (2) Since Since voltage voltage variation variation scale scale is is relatively relatively small small for for the the BA BA channel, channel, it is not essential to add BDC converter converter as as SC SCchannel channel does. does.AAnew newPWM-PHS PWM-PHScontrol controlstrategy strategyisisproposed proposed for forthe theBA BAchannel. channel. The newly proposed control method has two phase shift angles for modulation, and can increase The newly proposed control method two phase shift angles for modulation, can increase number number of of MOSFETs MOSFETs which can realize ZVS. 4.2. Proposed PWM and Phase Shift Hybrid Control Strategy The difference of the newly proposed PWM-PHS control strategy and the traditional phase shift control method is that there are two phase-shift phase-shift angles to modulate modulate for for the the BA BA channel. channel. This can provide more control flexibility, flexibility, and and can can increase increase the the number number of ZVS switches under a wide variation VBA Inthis thismethod, method,two twoswitches switchesinineach eachphase phaseleg legalso alsowork workcomplementary complementarywith with50% 50%duty dutycycle. cycle. of V BA. .In The two phase legs of BA port are defined as phase leg A and phase leg B, and corresponding phase angles are are represented representedas asφϕ and phase angles between shift angles 2A2A and φ2Bϕrespectively. TheThe phase shiftshift angles between two two legs legs is δ, 2B respectively. is2Bδ,= ϕφ2B = δ. ϕ2A − δ. when While,S5when S5 and or S8 S6 conduct and S8 conduct the instantaneous φ 2A − While, and S7, or S6S7, and together,together, the instantaneous value of value VT2 is ◦ any more. The pulse width of the newly proposed of V T2soisthe zero, so the pulse is not zero, pulse width of width is not of 180° any180 more. The pulse width of the newly proposed control ◦ control method (180so − itδ) can , so be it can be regarded the combination of PWM and PHS control. method is (180 −is δ)°, regarded as the as combination of PWM and PHS control. The The theoretical waveforms for the channel under PWM-PHS control strategy is shown Figure theoretical waveforms for the BA BA channel under PWM-PHS control strategy is shown in in Figure 12.12. Figure 12. = 1.15. 1.15. 12. Theoretical waveforms for for BA BA channel channel under under PWM-PHS PWM-PHS control control method method with with M MBA BA = The fundamental components components of of square square waves waves V VT2 T2 under The fundamental under PWM-PHS PWM-PHS control control method method can can be be shown as (30). Referring to the analysis above, the resonant current and power transmission value shown as (30). Referring to the analysis above, the resonant current and power transmission value of of port under PWM-PHS PWM-PHS control control method method can can be be shown shown as as (31) (31) and and (32) (32) respectively: respectively: port 22 under 2VBA 2V sin )] VT2,1 t + ϕ2A )) ++sin ϕ2Bϕ)2B VT2,1 = = BA sin(ω [sin (ω(ω (ωsts+t + s ts+ ϕ2A ππ (30) (30) i ◦ ◦ 2V 2hVBA ° ◦ ° = sin(ωsin( + ϕ− − 90° )+ sin(ω t + ϕ2B2B−− ωsϕt 2A 9090 ) −)2− M2M sin(ωst(−ω90 ) 90 ) i2 (t) =i2 ( t ) BA st + st − 2A 90 ) + sin( ωss + ϕ BA BA sin πX π X (31) (31) P2 = 4VBA 2 MbusBA 4V 2 2 MbusBA 4VBA 2 MbusBA (sin ϕ2A + sin ϕ2B ) = 4VBABAM2busBA [sin ϕ + sin( ϕ − δ)] 2 P2 = π X 2 (sin ϕ2A + sin ϕ2B ) = [sin ϕ2A +2Asin(ϕ2A − δ2A)] π 2 X π X π X (32) (32) The ZVS constraint conditions for phase leg A and B of primary side and secondary side can be shown as follows: Energies 2017, 10, 446 14 of 23 Energies 2017, 10, 446 14 of 23 The ZVS constraint conditions for phase leg A and B of primary side and secondary side can be ϕ 2V shown asPrimary-side follows: i2 − 2A = BA (2 MBA cos ϕ2A − 1 − cos δ ) < 0 (33) leg A: t πX ϕ BA (33) (2MBA cos ϕ2A − 1 − cos δ) < 0 Primary-side leg A : i2 − 2A = 2V t ϕ2B πX 2VBA i − = [2 M cos( ϕ − δ ) − cos δ − 1] < 0 Primary-side leg B: (34) 2A ϕ 2 t BA [2M π X cos(BA (34) ϕ − δ) − cos δ − 1] < 0 Primary-side leg B : i − 2B = 2V 2 t πX BA 2A 2VBA 2V ϕ2A − cos πX i2 0(2M MBA = BABA−(2cos − cos ϕ2A ( ) ϕ ) ϕ> 0) > 0 cos −2B (35)(35) 2B πX Equations (26) and (35) show that when MBA > 1, all switches of secondary side can realize ZVS Equations (26) and (35) show and that the when MBA >proposed 1, all switches of secondary side can realize ZVS under traditional control method newly PWM-PHS control method. Therefore, under traditional control method and the newly proposed PWM-PHS control method. Therefore, only the ZVS realization conditions for the primary side are analyzed. The designed maximum value ZVS and realization conditions for theisprimary side are analyzed. The designed maximum value of only MBAthe is 1.15, the following analysis under condition of MBA = 1.15. of MBA is 1.15, and the following analysis is under condition of MBA = 1.15. To transfer same power under traditional phase shift control method and newly proposed To transfer same power under traditional phase shift control method and newly proposed PWM-PHS control method, phase shift angles of ϕ2 , ϕ2A and δ should satisfy the constraint condition PWM-PHS control method, phase shift angles of φ2, φ2A and δ should satisfy the constraint condition shown in (36) and (37). The diagram of ZVS operating range of primary side phase leg A and B for the shown in (36) and (37). The diagram of ZVS operating range of primary side phase leg A and B for variation of δ under MBA = 1.15 is given in Figure 13: Secondary-side : Secondary-side: i2 (0) = the variation of δ under MBA = 1.15 is given in Figure 13: 22 2 4V MbusBA 8VBA82V MBAbusBA MbusBA 4VBA BA busBA [sin ϕ sin ϕ = + sin ϕ = + sin( ϕ2A( ϕ−2A δ )]− δ)] sin [sin ϕ2A2A 2 2 2 2 2 π Xπ X π 2X X π (36)(36) sin ϕ2 δ δ ϕ2A arcsin[ sin ϕ 2 ] +] + ϕ 2A== arcsin[ cos ( 0.5δ ) cos(0.5δ ) 2 2 (37)(37) Figure 13a,c shows the ZVS range of phase leg A and B in the primary side, Figure 13b,d is the Figure 13a,c shows the ZVS range of phase leg A and B in the primary side, Figure 13b,d is the zoom-in diagrams of Figure 13a,c, respectively. The enlarged ZVS range of phase leg A and B are zoom-in diagrams of Figure 13a,c, respectively. The enlarged ZVS range of phase leg A and B are defined as shows that that the theZVS ZVSrange rangeofofphase phaselegleg and B can defined asη ηand andγ γrespectively. respectively. Figure Figure 13 13 shows AA and B can be be enlarged with the increase of δ. The enlarged ZVS range of phase leg A and B are represented enlarged with the increase of δ. The enlarged ZVS range of phase leg A and B are represented in in Figure 13b,d. During η and γ, γ, thethe ZVS MOSFETs number of of primary side under traditional phase shift Figure 13b,d. During η and ZVS MOSFETs number primary side under traditional phase control (δ = 0) is 0, while the ZVS MOSFETs number under PWM-PHS control (δ 6 = 0) is 2. shift control (δ = 0) is 0, while the ZVS MOSFETs number under PWM-PHS control (δ ≠ 0) is 2. (a) (b) (c) (d) Figure 13. Soft switching range of primary side for variation of δ under MBA = 1.15: (a) phase leg A; Figure 13. Soft switching range of primary side for variation of δ under MBA = 1.15: (a) phase leg A; (b) zoom-in figure of (a); (c) phase leg B; (d) zoom-in figure of (c). (b) zoom-in figure of (a); (c) phase leg B; (d) zoom-in figure of (c). Energies 2017, 10, 446 Energies 2017, 10, 446 15 of 23 15 of 23 increase The theoretical analysis results prove that the proposed PWM-PHS control method can increase the number of MOSFETs which can realize realize ZVS ZVS under under specific specific power power condition. condition. 4.3. Control Control Strategy Strategy of of the the Proposed Proposed Two-Stage Two-Stage Three-Port 4.3. Three-Port BDC BDC Through the the proposed proposed two-stage two-stage three-port three-port BDC, BDC, HESS HESS is is integrated integrated to to the the DC DC bus bus of of DC DC Through microgrid. The proposed three-port BDC is composed of two parts: three-port SR BDC and three-phase microgrid. The proposed three-port BDC is composed of two parts: three-port SR BDC and threeinterleaved BDC. BDC. The control targettarget of three-port SR BDC is toiskeep DC DC busbus voltage constant by phase interleaved The control of three-port SR BDC to keep voltage constant compensating the mismatch between generation and demand. Meanwhile, the control objective of the by compensating the mismatch between generation and demand. Meanwhile, the control objective three-phase interleaved BDC isBDC converting the widely fluctuating SC voltage V sc to aVsc constant voltage of the three-phase interleaved is converting the widely fluctuating SC voltage to a constant V . The control scheme for the proposed two-stage three-port BDC is shown in Figure 14. dc-link voltage Vdc-link. The control scheme for the proposed two-stage three-port BDC is shown in Figure 14. Figure 14. Control scheme for the proposed two-stage three-port BDC. Figure 14. Control scheme for the proposed two-stage three-port BDC. The basic idea of the three-port SR BDC is that the battery supports slow transients, and SC The fast basictransients. idea of the three-port SR BDC has is that the battery supports transients, SC supports The control structure an inner current loop as slow well as an outer and control supports fast transients. The control structure has an inner current loop as well as an outer control loop loop for voltage stabilization. The bus voltage Vbus is compared with the reference voltage Vbus*, and for voltage stabilization. bus voltage V bus is compared with reference voltage V bus *, and the the deviation of voltage isThe tracked by the voltage PI controller to the produce the total current reference deviation of voltage is tracked by the voltage PI controller to produce the total current reference ibus **. ibus*. By using a low-pass filter (LPF), the total current is divided into a dynamic component ibus_SC By using a low-pass filter (LPF), the totalthe current is divided intoofaSC dynamic and and an average component ibus_BA*. Then, reference currents and BAcomponent are derivedibus_SC as iP1** and an average component i *. Then, the reference currents of SC and BA are derived as i * and P1 bus_BA iP2* respectively. Through the inner current loops, phase shift angles are adjusted to maintainiP2a* respectively. Through the inner current loops, phase shift angles are adjusted to maintain a constant constant DC bus voltage. DC bus Thevoltage. control objective of the three-phase interleaved BDC is to keep the dc-link voltage constant. control objective of the three-phase BDC is to keep the dc-link voltage constant. SameThe with the control method of three-portinterleaved SR BDC, V dc-link is compared with reference voltage Same with the control method of three-port SR BDC, V is compared with reference dc-linkvoltage Vdc-link*. The current reference is obtained through the outer loop. Combining the voltage current V *. The current reference is obtained through the outer voltage loop. Combining the current dc-link reference and voltage values, the driving frequency f and duty ratio D are deduced. Through the reference and voltage values, the driving frequency f and duty ratio D are deduced. Through the interleaved PWM generator, driving signals of three-phase interleaved BDC are acquired. interleaved PWM generator, driving signals of three-phase interleaved BDC are acquired. 5. Experimental Results 5. Experimental Results To verify the validity of theoretical analyses, a 1 kW prototype was built in the laboratory. The To verify the validity of theoretical analyses, a 1 kW prototype was built in the laboratory. MOSFETs adopted in the system are C3M0065090D units from CREE (Durham, NC, USA). The The MOSFETs adopted in the system are C3M0065090D units from CREE (Durham, NC, USA). control platform is a TMS320F28379D from Texas Instruments (Dallas, TX, USA). Based on the The control platform is a TMS320F28379D from Texas Instruments (Dallas, TX, USA). Based on theoretical analysis above, a set of optimized parameters of the proposed system are selected and the theoretical analysis above, a set of optimized parameters of the proposed system are selected and shown in Table 1. shown in Table 1. Energies Energies2017, 2017,10, 10,446 446 16 16ofof23 23 Table 1. Parameters of the proposed system. Table 1. Parameters of the proposed system. Converter Parameter Value Converter Parameter Value Resonant Inductor Lr1 and Lr2 15 μH ResonantCapacitors Inductor LC r1r1and r2r2 Resonant andLC Resonant Capacitors Cr1 and Cr2 :n23:1 Transformer turns turns ratio rationn13:n Transformer 13 23 :1 dc-link Port11voltage voltageVVdc-link Port Port 2 voltage V BA Port 2 voltage VBA Port 3 voltage V bus Port 3 voltage Vbus Voltage Gain M 15 µH141 nF 141 nF 0.425:0.51:1 0.425:0.51:1 85 V 85 V 90 V–102 V 90 V–102 V 200 V 1 200 V Voltage SC Voltage Gain Gain M MBA Super Capacitor Voltage V SC Voltage Gain MBA Buck/Boost Inductor of BDC L Super Capacitor Voltage VSC 1–1.15 1 30 V–75 V 1–1.15 15 µH 30 V–75 V SC Buck/Boost Inductor of BDC L 15 μH 5.1. SC and BA Charging Mode Forand theBA SCCharging and BA Mode charging mode, a 200 V voltage source is provided for port 3, port 1 and 5.1. SC port 2 are connected to resistive loads of 15 Ω, in this experiment V T1 and V T2 lag V T3 . Port 1 and 2 For the SC and BA charging mode, a 200 V voltage source is provided for port 3, port 1 and port are entirely independent from each other. The concrete data of this experiment are as follows: input 2 are connected to resistive loads of 15 Ω, in this experiment VT1 and VT2 lag VT3. Port 1 and 2 are voltage V bus = 200 V, output voltage V dc-link = 84 V, driving frequency f s = 130 kHz, ϕ1 = −18.5◦ , entirely independent from each other. The concrete data of this experiment are as follows: input ϕ2 = −20◦ ; V BA = 102 V, P1 = −458.2 W, P2 = −684.5 W, P3 = −1204.3 W. The efficiency is 94.9%. voltage Vbus = 200 V, output voltage Vdc-link = 84 V, driving frequency fs = 130 kHz, φ1 = −18.5°, φ2 = −20°; MSC = MBA = 1, thus all switches of 3 ports can realize ZVS. The required phase shift angles to realize VBA = 102 V, P1 = −458.2 W, P2 = −684.5 W, P3 = −1204.3 W. The efficiency is 94.9%. MSC = MBA = 1, thus MSC = MBA = 1 are compared in Table 2. It is proved that the experimental results are consistent with all switches of 3 ports can realize ZVS. The required phase shift angles to realize MSC = MBA = 1 are theoretical analysis. compared in Table 2. It is proved that the experimental results are consistent with theoretical analysis. Table 2. Comparison of ϕ1 and ϕ2 under theoretical calculation and experiment. Table 2. Comparison of φ1 and φ2 under theoretical calculation and experiment. MethodMethod Theoretical Calculation Theoretical Calculation Experiment Experiment ϕ1 −19.1◦ φ1 ϕ2 −19.1◦ −19.1° ◦ −18.5 −20◦ −18.5° φ2 −19.1° −20° Figure Figure15 15shows showsthe thewaveforms waveformsofofresonant resonantcurrents currentsofofthe thethree-port three-portSR SRBDC. BDC. Figure Figure15. 15.Waveforms Waveformsof ofresonant resonantcurrents currentsofofthree threeports portsunder underSC SCand andBA BAcharging chargingmode. mode. Figure16 16shows showsthe thewaveforms waveforms of ofresonant resonant currents currents and and transformer transformer voltages voltages of of three three ports. ports. Figure Figure 16a,b show the operating waveforms of port 1, such as resonant current i 1 , drain-source Figure 16a,b show the operating waveforms of port 1, such as resonant current i1 , drain-source voltage voltage andvoltage drivingofvoltage of S1 vDS_S1 and vG_S1. 16b Figure 16bzoom-in is the zoom-in waveforms Figure 16a, and driving S1 vDS_S1 and vG_S1 . Figure is the waveforms of Figureof16a, from it from it we can see that the MOSFETs of port 1 can realize ZVS. Figure 16c,d show the operating we can see that the MOSFETs of port 1 can realize ZVS. Figure 16c,d show the operating waveforms of waveforms of port 2, resonant currentvoltage i2, drain-source voltage voltage of S5 vDS_S5 and port 2, resonant current i2 , drain-source and driving voltageand of Sdriving 5 vDS_S5 and vG_S5 . Figure 16e,f vG_S5. Figure 16e,f show waveforms of port 3. It is shown that MOSFETs of port 2 and 3 can realize ZVS under SC and BA charging mode with MSC = MBA = 1. Energies 2017, 10, 446 17 of 23 show waveforms of port 3. It is shown that MOSFETs of port 2 and 3 can realize ZVS under SC and BA charging mode with Energies 2017, 10, 446 MSC = MBA = 1. 17 of 23 (a) (b) (c) (d) (e) (f) Figure 16. Experimental results of three-port SR BDC under SC and BA charging mode: (a,b) SC port; Figure 16. Experimental results of three-port SR BDC under SC and BA charging mode: (a,b) SC port; (c,d) BA port; (e,f) DC bus port. (c,d) BA port; (e,f) DC bus port. 5.2. SC and BA Discharging Mode 5.2. SC and BA Discharging Mode In the SC and BA discharging mode, two voltage sources are connected to SC and BA port respectively, a resistive load of 40 Ωmode, is connected to port 3.sources Power isare transferred from and BA 2 to port In the SC and BA discharging two voltage connected toport SC 1and port 3. Both M busSC and MbusBA are designed as 0.5. The concrete data of this experiment are as follows: respectively, a resistive load of 40 Ω is connected to port 3. Power is transferred from port 1 and 2 input voltage VSC = 30 V, VBA = 102 V, Vdc-link = 85 V, output voltage Vbus = 200 V; driving frequency fs = to port 3. Both MbusSC and MbusBA are designed as 0.5. The concrete data of this experiment are as 130 kHz, φ1 = 18.2°, φ2 = 13.4°; P1 = 521.5 W, P2 = 533.9 W, P3 = 993.1 W. The efficiency of two stage follows: input voltage V SC = 30 V, V BA = 102 V, V dc-link = 85 V, output voltage V bus = 200 V; driving three-port BDC is 94.1%. All switches of three can realize ZVS. ◦ ; Pports frequencyThe f s =required 130 kHz,phase ϕ1 =shift 18.2◦angles , ϕ2 = to 13.4 = 521.5 W, P2 == 533.9 W, P3 = 993.1 W. The efficiency realize1 MbusBA = MbusSC 0.5 are compared in Table 3. It is of two stage three-port BDC is 94.1%. All switches of three ports can realize ZVS. proved that the experimental results are consistent with theoretical analysis. For the three-phase The required phase shiftcurrents angles ito realize M MbusSC = 0.5 are compared Table 3. It is interleaved BDC, inductor L1–i L3 and V dc-link are = shown in Figure 17, and they are in completely busBA proved that the experimental results arewaveforms. consistent with theoretical analysis. For the three-phase consistent with the theoretical analysis interleaved BDC, inductor currents iL1 –iL3 and V dc-link are shown in Figure 17, and they are completely consistent with the theoretical analysis waveforms. Energies 2017, 10, 446 18 of 23 Energies 2017, 10, 446 18 of 23 Table 1 1and Table3.3.Comparison Comparisonofofϕφ andϕφ22 under under theoretical theoretical calculation calculation and and experiment. experiment. Energies 2017, 2017,10, 10,446 446 Energies Method Method ϕ1 φ1 ϕ2 φ2 18 of of23 23 18 Theoretical Calculation 19.8◦calculation 13.6◦ and Theoretical Calculation 19.8° 13.6° Table 3. Comparison Comparison of φφ11 and and under theoretical theoretical calculation and experiment. experiment. Table 3. of φφ22 under Experiment Experiment Method Method 18.2◦ 13.4◦ 18.2° 13.4° φφ22 φφ11 Theoretical Calculation Calculation Theoretical 19.8° 19.8° 13.6° 13.6° Experiment Experiment 18.2° 18.2° 13.4° 13.4° Figure Figure17. 17.Waveforms Waveformsof ofthree-phase three-phaseinterleaved interleavedBDC. BDC. Figure 17. 17. Waveforms Waveforms of of three-phase three-phase interleaved interleaved BDC. BDC. Figure Figure18 18shows showsthe thewaveforms waveformsofofresonant resonantcurrents currentsofofthree threeports. ports.Figure Figure19a 19ashows shows vDS_S1 Figure i1 ,i1v, DS_S1 Figure 18 shows the waveforms of resonant currents of three ports. Figure 19a shows i 1 , v DS_S1 the waveforms of three ports.19e Figure 19a ishows , vDS_S1 andvvG_S1 G_S1 Figure of Figure 19c shows v,DS_S5 and vcurrents G_S5 of port 2. Figure shows 3, vDS_S9i1and vG_S9 of and of port port181.1.shows Figure 19c showsi2,i2of vresonant DS_S5 and vG_S5 of port 2. Figure 19e shows i3 , vDS_S9 and and G_S1 of of 19b,d,f port 1. 1. Figure Figure 19c shows shows DS_S5 and and G_S5 of of port port 2. Figure Figure 19e shows ii33,, vvDS_S9 DS_S9 and and vvG_S9 G_S9 of of are and vvG_S1 port 19c ii22,, vvDS_S5 vvG_S5 2. 19e shows port 3. Figure is enlarged waveforms of Figure 19a,c,e. The waveforms of three ports vG_S9 of port 3. Figure 19b,d,f is enlarged waveforms of Figure 19a,c,e. The waveforms of three ports port 3. 3. Figure Figure 19b,d,f 19b,d,f is is enlarged enlarged waveforms waveforms of of Figure Figure 19a,c,e. 19a,c,e. The The waveforms waveforms of of three three ports ports are are port consistent with analysis above, and ofofthree-ports can realize under conditions when are consistent with analysis above, andall allMOSFETs MOSFETsof three-ports can realize under conditions when consistent with analysis above, and all MOSFETs three-ports can realize under conditions when consistent with analysis above, and all MOSFETs of three-ports can realize under conditions when M SC = MBA = 1. MSC = MBA = 1. MSC SC = =M MBA BA = = 1. 1. M Figure 18. Waveforms Waveforms of resonant resonant currentsof ofthree three ports ports and and transformer port voltages. Figure 18. currents of three port voltages. Figure 18. Waveforms of of resonant currents ports andtransformer transformer port voltages. Figure 18. Waveforms of resonant currents of three ports and transformer port voltages. (a) (a) (a) (b) (b) Figure 19. Cont. (b) Energies 2017, 10, 446 19 of 23 Energies 2017, 10, 446 19 of 23 (c) (d) (e) (f) Figure 19. Experimental results of three-port SR BDC under SC and BA charging mode: (a,b) SC port; Figure 19. Experimental results of three-port SR BDC under SC and BA charging mode: (a,b) SC port; (c,d) BA port; (e,f) DC bus port. (c,d) BA port; (e,f) DC bus port. 5.3. Proposed PWM-PHS Control Method 5.3. Proposed PWM-PHS Control Method The effectiveness of proposed PWM-PHS control method is verified based on the BA channel for battery discharging mode. A 80 Ω resistivecontrol load is method connectedisto port 3. The operating The effectiveness of proposed PWM-PHS verified based on the parameters BA channel for are defined as follows: V BA = 45 V, Vbus = 100 V, MBA = 1.15. Two groups of contrast experiment are battery discharging mode. A 80 Ω resistive load is connected to port 3. The operating parameters are done, two groups adapt traditional phase-shift and the newly proposed PWM-PHS control method, defined as follows: V BA = 45 V, V bus = 100 V, MBA = 1.15. Two groups of contrast experiment respectively. are done, two groups adapt traditional phase-shift and the newly proposed PWM-PHS control The operating parameters under traditional phase shift control method are as follows: driving method, respectively. frequency fs = 130 kHz, φ2A = φ2B = 23.4°, P2 = 138.3 W, P3 = 124.6 W, the efficiency is 90.1%. Figure 20a,c The operating parameters under traditional phase shift control method are as follows: driving shows the operating waveforms of port 2 and 3. Resonant current i2, drain-source voltage and driving ◦ frequency 130 ϕ2A = ϕFigure , P = 138.3 waveforms W, P3 = 124.6 W, the efficiency is 90.1%. voltagef sof=S5 andkHz, S9 are given. 20b,d is2 enlarged of Figure 20a,c. Experimental 2B = 23.4 Figure 20a,cshow shows theMOSFETs operatingofwaveforms of realize port 2 ZVS, and 3.MOSFETs Resonantofcurrent , drain-source voltage results that BA port can’t DC busi2port operate under ZVS when MBA = 1.15. and driving voltage of S5 and S9 are given. Figure 20b,d is enlarged waveforms of Figure 20a,c. As shown in show Figurethat 20a,b, MOSFETsofofBA BAport port can’t can’t realize realize ZVS, signal of of DC S5 turns Experimental results MOSFETs ZVS,drive MOSFETs bus port positive before the output capacitor of S5 gets fully discharged. Parasitic ringing, which is due to operate under ZVS when MBA = 1.15. oscillation between output capacitance of S5 and parasitic inductance present in the converter layout, As shown in Figure 20a,b, MOSFETs of BA port can’t realize ZVS, drive signal of S5 turns positive occurs during turn-on switching transient. In Figure 20c,d, output capacitor is fully discharged before before the output capacitor of S5 gets fully discharged. Parasitic ringing, which is due to oscillation driving signal turns positive. Consequently, ZVS is achieved for MOSFETs of DC bus port, and between output capacitance of S5 and parasitic inductance present in the converter layout, occurs parasitic ringing is avoided. during turn-on switching transient. In Figure 20c,d, output capacitor is fully discharged before driving signal turns positive. Consequently, ZVS is achieved for MOSFETs of DC bus port, and parasitic ringing is avoided. Energies 2017, 10, 446 20 of 23 Energies 2017, 10, 446 Energies 2017, 10, 446 20 of 23 20 of 23 (a) (b) (a) (b) (c) (d) Figure 20. Experimental results of BA channel using phase-shift control method under MBA = 1.15: Figure 20. ExperimentalDC results of BA channel using phase-shift control method under MBA = 1.15: (d) (a,b) BA port; (c,d)(c) bus port. (a,b) BA port; (c,d) DC bus port. Figure 20. Experimental results of BA channel using phase-shift control method under MBA = 1.15: The operating parameters under phase shift control method are as follows: driving frequency fs (a,b) BA port; (c,d) DC bus port. = 130 kHz, φ2A =35.8°, φ2B = 10.8°, P2 = 134.8 W, P3 = 125 W, the efficiency is 92.7%. The efficiency is The operating parameters under phase shift control method are as follows: driving frequency relatively low since power level low. ◦ ,the ◦ , Pisphase The operating parameters under shiftW, control method areefficiency as follows:isdriving fs f s = 130 kHz, ϕ2A =35.8 ϕ2B = 10.8 = 134.8 P3 = 125 W, the 92.7%.frequency The efficiency Figure 21a,c shows the operating2 waveforms of phase leg A and B of port 2 respectively. Figure = 130 kHz, φ2A =35.8°, φpower 2B = 10.8°, P2 =is134.8 W, P3 = 125 W, the efficiency is 92.7%. The efficiency is is relatively low since the level low. 21e shows waveforms of port 3. Resonant current i2, drain-source voltage and driving voltage of S5, relatively low since the level is is low. Figure 21a,c thepower operating waveforms phase legofAFigure and B21a,c,e. of portExperimental 2 respectively. Figure 21e S7 and S9 shows are given. Figure 21b,d,f enlargedof waveforms results Figure 21a,c shows the operating of phase leg A and B of Bport 2 respectively. Figure show that MOSFETs of Resonant phase A of current BAwaveforms port realize ZVS, MOSFETs of phase of BA port can’t realize shows waveforms of port 3. i2 , drain-source voltage and driving voltage of S5, S7 and 21e ZVS, shows waveforms of port 3. Resonant current i 2 , drain-source voltage and driving voltage of S5, MOSFETs of DC bus port achieve ZVS operating when M BA = 1.15. S9 are given. Figure 21b,d,f is enlarged waveforms of Figure 21a,c,e. Experimental results show that S7 and S9 are Figure 21b,d,f is enlarged waveforms of Figure 21a,c,e. results Like thegiven. conditions shown in Figure 20a,b, MOSFETs of phase B can’t realize Experimental ZVS, and parasitic MOSFETs of phase A of BA port realize ZVS, MOSFETs of phase B of BA port can’t realize ZVS, show that MOSFETs of phase A of BAswitching port realize ZVS, MOSFETs of phaseresults B of BA portshow can’tthat, realize ringing presents during the turn-on transients. The experimental above MOSFETs of DC bus port achieve ZVS operating when MBA = 1.15. using traditional shift control method, only four switches ZVS,when MOSFETs of DC bus phase port achieve ZVS operating when MBA = 1.15. can realize ZVS, and the Like the the conditions shown 20a,b, MOSFETs of phase can’t realize ZVS, parasitic efficiency is 90.1%. While, byin adopting the newly proposed,of thephase number of switches which can realize Like conditions shown inFigure Figure 20a,b, MOSFETs BBcan’t realize ZVS, andand parasitic ringing presents during the turn-on switching transients. The experimental results above show ZVS increases to 6, and the efficiency increases to 92.7%. The experimental results are consistent with ringing presents during the turn-on switching transients. The experimental results above show that,that, theoretical analysis.phase Itphase is proved that the PWM-PHS control method can improve operating when using traditional shift method, only fourswitches switches can realize ZVS, when using traditional shiftcontrol control method, only four can realize ZVS, andand the the characteristics of SR BDC under the condition of M BA > 1. efficiency is 90.1%. While, by adopting the newly proposed, the number of switches which can realize efficiency is 90.1%. While, by adopting the newly proposed, the number of switches which can realize increases andthe the efficiency efficiency increases to to 92.7%. The The experimental resultsresults are consistent with ZVSZVS increases to to 6, 6,and increases 92.7%. experimental are consistent theoretical analysis. It is proved that the PWM-PHS control method can improve operating with theoretical analysis. It is proved that the PWM-PHS control method can improve operating characteristics of SR BDC under thecondition conditionof ofM MBA BA >>1. characteristics of SR BDC under the 1. (a) (b) (a) (b) Figure 21. Cont. Energies 2017, 10, 446 21 of 23 Energies 2017, 10, 446 21 of 23 (c) (d) (e) (f) Figure 21. Experimental results of BA channel using PWM-PHS control method under MBA = 1.15: Figure 21. Experimental results of BA channel using PWM-PHS control method under MBA = 1.15: (a,b) phase leg A of BA port; (c,d) phase leg B of BA port; (e,f) DC bus port. (a,b) phase leg A of BA port; (c,d) phase leg B of BA port; (e,f) DC bus port. 6. Conclusions 6. Conclusions In this paper, a two-stage three-port BDC is fabricated to interface SC and BA with the DC In this paper, a two-stage BDC fabricated to interface SC BDC. and BA the DC microgrid. It is composed of a three-port three-port SR BDCisand a three-phase interleaved The with particular two-stage makes possible toSR handle variations at SC port, and The will ensure microgrid. It isstructure composed of aitthree-port BDCwide and voltage a three-phase interleaved BDC. particular unity voltage gainmakes between SC and DC ports. In addition, PWM-PHSat hybrid control is two-stage structure it possible to bus handle wide voltageavariations SC port, andmethod will ensure applied on the BA channel. The proposed control method contributes to an increasing number of unity voltage gain between SC and DC bus ports. In addition, a PWM-PHS hybrid control method switches under ZVS under variable voltage gain. Together with to thean proposed PWM-PHS is applied onoperating the BA channel. The proposed control method contributes increasing number of control strategy, the proposed BDC acquires optimized operation characteristics with both enlarged switches operating under ZVS under variable voltage gain. Together with the proposed PWM-PHS ZVS range and reduced power circulation loss. Finally, a 1 kW prototype is built, and the efficiency control strategy, the proposed BDC acquires optimized operation characteristics with both enlarged of SC and BA charging and discharging mode are 94.9% and 94.1% respectively. The experimental ZVSresults range validate and reduced power circulation loss. Finally, a 1 kW prototype is built, and the efficiency that all switches of SC and DC bus ports can realize ZVS under varying VSC. With the of SC and BA charging and discharging mode are 94.9% andswitches 94.1% respectively. The experimental proposed topology and PWM-PHS control method, two more of BA port achieve ZVS even results validate that all switches of SC and DC bus ports can realize ZVS under varying V SC . With the under the worst input condition of MBA = 1.15. proposed topology and PWM-PHS control method, two more switches of BA port achieve ZVS even Acknowledgments: research of wasMsupported by the National High Technology Research and Development under the worst inputThis condition BA = 1.15. Program of China (863 Program) (Grant: 2015AA050603) and supported by Tianjin Municipal Science and Technology Commission (Grant: 14ZCZDGX00035). authorsHigh would also like to thank the This research was supported by theThe National Technology Research andanonymous Development Acknowledgments: reviewers for their valuable comments and2015AA050603) suggestions to improve the qualityby of the paper. Program of China (863 Program) (Grant: and supported Tianjin Municipal Science and Technology Commission (Grant: 14ZCZDGX00035). The authors would also like to thank the anonymous Author Contributions: Cheng-Shan Wang, Wei Li and Yi-Feng Wang designed the main parts of the study, reviewers for their valuable comments and suggestions to improve the quality of the paper. including the circuit simulation model, topology innovation and simulation development. Fu-Qiang Han and Author Contributions: Cheng-Shan Wang, Wei Li and Wang designed of thefor study, Zhun Meng helped in the hardware development and Yi-Feng experiment. Guo-Dong Li the weremain also parts responsible including the writing thecircuit paper.simulation model, topology innovation and simulation development. Fu-Qiang Han and Zhun Meng helped in the hardware development and experiment. Guo-Dong Li were also responsible for writing Conflicts of Interest: The authors declare no conflict of interest. the paper. 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