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Simulation for power integrity to design a PCB for an optimum cost Raul FIZESAN, Dan PITICA Applied Electronic Department UTCN Cluj-Napoca, Romania [email protected] Abstract — One of the biggest design challenges today is to properly design, manufacture, simulate and validate a Power Distribution Network (PDN) in systems with increasing speed, power dissipation and density. PDN are typically comprised of capacitors networks that have several types of capacitors and values to obtain target impedance over the required frequency range for the power/ground planes on PCBs. Capacitors provide a temporary source of localized energy for instantaneous current demands from an IC, and a low-impedance return path for high frequency noise. This paper propose a simulation test for a 4 layer PCB, with power/ground planes, to evaluate the effectiveness and importance of decoupling capacitors, using tools and methodologies to determine the important factors like performance, cost and board area. Keywords: decoupling capacitors, power distribution network, power integrity, power and ground planes, target impedance. I. target impedance is attained the best compromise between cost, reliability, performance and PCB area. As was presented in [4], the target impedance will be met according with three important design principles: 1. Use power and ground planes on wadjacent layers, with as thins dielectric as possible, and bring them as close to the surface of the board stack-up as possible. 2. Use short and wide as possible surface trace between the decoupling capacitor pads and the via to the buried power and ground planes cavity and place the decoupling capacitors where they will have the lowest loop inductance. 3. Use SPICE to help select the optimum number of capacitors and their values to bring the impedance profile below the target impedance. INTRODUCTION Printed Circuit Board (PCB) power/ground reference plane decoupling analysis has been a source of confusion and controversy for many years. The effect of local decoupling capacitors, their distance from their respective ICs, and the value of these decoupling capacitors are often debated by engineers in industry and academia. In this paper, will be discussed a method for power integrity analysis in a high speed PCB with power and ground planes. Power integrity becomes a big issue and will be inevitably more and more important; it’s becoming a critical issue in chips, packages and PCB design. Power fluctuation affects delay budget in chip and produce noise on board. Lower voltage, power and ground planes, poor stack up design, miss used decoupling capacitors and simultaneous switching noise (SSN), all lead to power integrity problems [1][2][4]. This paper will show the effects of decoupling capacitors on the frequency-domain impedance. II. TARGET IMPEDANCE AND DECOUPLING CAPACITORS It is possible for customer code to cause repeating current transients at virtually any frequency from DC up to several GHz, therefore the PDN should meet target impedance in all frequency bands of each level of assembly and by meeting this Figure 1. The target value from DC up to the highest frequency of interest A power delivery network (PDN) that maintains target impedance across the entire frequency of interest has sufficient stored charge to supply power at all frequencies. It is used the term “target” because it gives an optimum cost and performance solution for the entire PDN. To meet this target impedance, the ICs need to be bypassed using decoupling capacitors. The decoupling capacitors are placed between power and ground traces to establish low impedance and to reduce the noise from the PDN [3]. Ztarget = (Voltage Supply)∗(Alolowed Ripple%) current from the chip Using target impedance for PDN design involves choosing the number of decoupling capacitors of each value such that the parallel combination approximates the target impedance, by dividing the target impedance into the ESR of the capacitor. The equivalent R, L, and C of n capacitors in parallel are: Cn = nC 1 ESR n = ESR n 1 ESLn = ESL n Decoupling capacitors with different values connected between power and ground planes may exhibit resonances between different capacitors or between capacitors and planes. If the inductance connecting the parts is minimized, the resonance peaks are also reduced. Using SMD capacitors, it can be approached a several hundred pH inductance, but in some cases, the dimensions of the capacitors and of the PCB do not allow us to lower it below 100pH, and in some applications this value is still too high to reduce the resonance peaks. Also, the ESR of the decoupling capacitors could be used to obtain a flat frequency impedance response, but the designer is constrained by the fact that the ESR parameter for today’s capacitors is not user definable. [1] III. minimize cost. Important considerations include capacitance value, ESR, ESL and mounting inductance. The cost of the small decoupling capacitor is almost negligible. Its largest direct cost is in the assembly process and in the indirect costs of more vias to drill, surface real estate taken up, potential of blocked routing channels, and impact on the board layer count. The most important problem with PDN design is that the system is built from a network of inductances and capacitances that attempt to mimic the target impedance. A conductor always has a parasitic inductance that has a +20dB/decade slope on a log-log impedance. The capacitance from the decoupling capacitors and from the planes has a slope of -20dB/decade, so the resonance occurs when the two slopes cross. A major objective in choosing decoupling capacitors is to insure that resonant peaks that exceed the target impedance are avoided. This is achieved through the use of accurate frequency domain models for each of the components of the PDN. For every fraction of a nH reduction in the ESL, fewer decoupling capacitors need to be used and there is a direct savings. IV. PCB DESCRIPTION THE EFFECTIVE COST OF A PDN Much board space in modern computer systems is dedicated to power distributions components, mostly decoupling capacitors. There is a cost associated with the components, assembly process, vias, and the PCB area occupied by the decoupling capacitors. In the real world of practical PCB design, we may not have the luxury of using as many decoupling capacitors as the PDN needs, nor the board area to place them in proximity to the devices they need to decouple. It is inconvenient to find problems with PCB when they are been made like many units and see that a percentage of them are failing due to excessive ripple. The moment to find out is as close to the beginning of the design process as possible, and the solution to determine this is with a proper methodology, right simulation tools, and proper capacitors libraries, that allow developing a PDN for the PCB that guarantee adequate power supply at all frequencies of operation while reducing the overall cost of the PCB systems. As was described in the first part of the paper, a very important principle to follow, in special for cost-effective design, is to use adequate analysis as early as possible in the design process. This fact will help reducing the unpleasant surprises as the design advances and leads to a finite product that works fine with optimum performance, at an acceptable cost. It is important to be aware at the way the target impedance is met. If the PDN impedance is kept below the target impedance at every frequency of interest, the worst case, maximum transient current that travels through will be less than the wanted ripple. If the impedance is much below the target impedance, it means that the PDN was overdesigned and as result, costs more than it needs to. [1] It is important to get the most benefit out of each mounted capacitor in order to Figure 2. Top and bottom view of the 4 layer PCB analyzed. The PCB analyzed for this paper was chosen to be 350mm x 100mm. At this size, any resonance will be easily seen below a frequency of 1GHz (Figure 2). Additionally, surface mount capacitors (0805) were positioned at every power pin of the ICs to analyze the effect of the typical scheme using 100nF capacitors to decouple every IC. Figure 3 shows the PCB with these decoupling capacitors positioned at every power pin of the ICs as much close as possible. In this figure, with red color were shown the position of the 100nF decoupling capacitors in 0805 cases, and with green, the position of the 10µF bulk capacitors in case D. ceramic per logic IC, combined with electrolytic or tantalum capacitors up to a few hundred µF per board. Figure 3. The PCB with the 100nF and 10µF decoupling capacitors. The next step of this paper is to analyze the board overdesigned. These kinds of simulations were made to see the importance of a power integrity analysis to reduce the cost of a PCB. Figure 4 shows the position of the decoupling capacitors used to overdesign the system. Figure 5. The overdesigned PCB. The transfer impedance function was representative of the results from all other combinations. All capacitors were simulated with a total of 0.325nH mounting inductance. For start, it was calculated the target impedance that we try to meet using relation (1). The supply voltage was chosen to be 5V, with a 5% ripple and a current of 2A. Ztarget = Figure 4. The overdesigned PCB. 5V∗5% 2A = 125mΩ The board was simulated in the frequency domain, without any decoupling capacitor. As it’s shown in figure 6, the first resonance peak occurs near 100MHz, determining large voltage fluctuations. In this case, it is recommended to avoid placing ICs which draw large currents near the resonant voltage peaks/dips because it is easier to excite the resonant modes. To meet the target impedance, was selected a group of decoupling capacitors, as shown in figure 5. V. FREQUENCY DOMAIN ANALYSIS In this paper, simulations are used to select the best mix of decoupling capacitors. The impedance can be measured by using a 1A current source into a port. The voltage across the current source is numerically the same as the self-impedance of the PDN measured from the port. Voltages at other positions of the circuits are numerically the same as the transfer-impedance, which is the voltage across any two ports of the PCB divided by the current forced at some other position of the circuit. By selecting optimum values and quantities of decoupling capacitors to be placed at various locations of the PCB, the PDN can be designed to have relatively flat profile across a broad frequency range. Since decoupling capacitors differ in their high-frequency characteristics, and capacitors with good high-frequency properties are often types with small capacity, while large capacitors usually have worse high-frequency response, decoupling often involves the use of a combination of decoupling capacitors. A common arrangement is 100nF Figure 6. The transfer impedance between two ICs without the common 100nF and tantalum decoupling capacitors attached to the power pins of the ICs. To suppress the resonance, are attached to the PCB traditional 100nF and 10µF decoupling capacitors. To a better analysis of those decoupling capacitors, first, was simulated using SPICE the electrical model of a voltage regulator module (VRM) (Figure 7), the response of the transfer impedance of the 100nF and 10µF decoupling capacitors that were used to nullify the resonance of the transfer impedance from figure 6, and the response of transfer impedance of a large number of decoupling capacitors used to overdesigned the system. Lslew Lout R0 Rflat Figure 7. The electrical model for a VRM. In figure 8, we can see in blue color the graph response of the common decoupling capacitors in parallel with a VRM electrical model; in pink, the VRM response without any decoupling capacitors; in green, an overdesigned system, and with red, the target impedance that we want to meet. Using target impedance, involves choosing the number of decoupling capacitors of each value such that the parallel combination approximates the target impedance, by dividing the target impedance into the ESR of the capacitor. In figures 3 and 4 we can see that were used 5 10µ bulk capacitors with case D. A 10µ bulk capacitor has an ESR of 4.36315mΩ, from equation (3); ESR resulted after the parallel mounting of the capacitors is: 1 ESR 5 = ESR ≈ 1mΩ Figure 9. The transfer impedance between two ICs with the common 100nF decoupling capacitors attached to the power pins of the ICs. If we compare the impedance from figure 8 with the impedance from figure 9, we can observe that there almost identical, the difference is that in figure 8, it is simulated an electrical circuit of a VRM in parallel with the electrical model circuit of decoupling capacitors using SPICE, and in figure 9 is simulated the PCB using the same VRM parameters and decoupling capacitors, but with a specialized software that use the finite difference method to analyze the board. 5 This shows that if we want to obtain a 125mΩ target impedance, all we need is a single 10µF bulk capacitor. Using a single capacitor, the board area occupied by the decoupling capacitors and the cost are reduced. Figure 10. Transfer impedance between two ICs for a overdesigned system. Figure 8. Graph response of the common 100nF and 10µF decoupling capacitors attached to the power pins of the ICs, compared with 125mΩ target impedance, a VRM response and a overdesigned system. Figure 8 shows also that an overdesigned system only creates an anti-resonance peak. Like in the case of the 10µ decoupling capacitors, because the ESR of a 100nF is 54.325mΩ, it can be used only a single capacitor to decouple the system and meet the 125mΩ target impedance. In the next two figures, 9 and 10 is presented the result of the simulation using the boards from figure 3 and 4, the PCB with the common decoupling (figure 3) and the overdesigned PCB (figure 4). These kinds of simulations were made to see the effect of the power and ground planes in a power distribution network, compared with the response of a single decoupled VRM. Traditional decoupling capacitors connected between power and ground planes can be relatively ineffective at frequencies above their self-resonant frequency. The next step is to evaluate a decoupling strategy, using different techniques for minimizing the inductance and improving decoupling at frequencies above resonance. The additional decoupling capacitors attached at the power ground pins of the ICs are replaced by different types of surface mounted capacitors (0603 and 0805), depending on the self resonance frequency of the capacitors. Seven different capacitors’ values were used for these simulations, and the number needed for each capacitor was calculated by dividing the ESR of each capacitor at the target impedance, the number obtained was approximated with the next integer number [3]. N70p = ESR Ztarget = 3.04337 125m = 24.34 ≅ 25 N82p = ESR N330p = N820p = ESR Ztarget N1µ = = ESR ESR Ztarget ESR Ztarget ESR Ztarget = 125m 0.83572 125m = 6.68576 ≅ 7 0.43923 = 3.5138 ≅ 4 125m 0.19169 125m 0.05432 125m 0.05432 125m = 21.28 ≅ 22 = 10.78 ≅ 11 125m = = 2.66070 1.34796 = Ztarget N10n = = = Ztarget N2.2n = N100n = ESR Ztarget = 1.5335 ≅ 2 = 0.43456 ≅ 1 Assuming we can ignore the mutual inductance between capacitor connections, the behavior of multiple capacitors can be described using a simple circuit shown in next figure. = 0.12312 ≅ 1 he parameters of each capacitor presented in table 1 include the package type, the capacitance value, the equivalent series resistance (ESR), the equivalent series inductance (ESL), the self resonance frequency of each capacitor and the quantity or number of capacitors used to decouple the PDN. The values of each capacitor were chosen after series of simulations and depending on the self resonance frequency of the capacitors. A single node simulation was used to select the best mix of decoupling capacitors (Figure 11). Figure 11 shows resulting waveforms: the red color waveform represents the target impedance, the green color, simulation of the VRM and the planes without decoupling capacitors. We can observe the high impedance near 50MHz. The impedance to the left of 50MHz is caused by the inductive behavior of the VRM, and to the right, by the plane-pair going capacitive. However, to correct this resonance, we added decoupling capacitors that resonate at or near frequencies in the area of concern. Notice that the blue color waveform, with decoupling capacitors remains below target impedance at any frequency. TABLE I. Figure 11. The impedance of the PCB analyzed in a single node without and with the necessary number and types of decoupling capacitors. DECOUPLING CAPACITORS Package C ESR [Ω] ESL [pH] Freq [MHz] Quantity 0603 70pF 3.04337 525 625.5 25 0805 82pF 2.6607 710 546.3 22 0603 330pF 1.34796 525 300.5 11 0603 820pF 0.83572 525 190.6 7 0805 2.2nF 0.43923 710 105.5 4 0805 10nF 0.19169 710 49.5 2 0805 100nF 0.05432 710 15.6 1 0805 1µF 0.01539 710 4.9 1 Figure 12. The circuit model to describe the behavior of multiple capacitors. In figure 13 is shown the graph response of every decoupling capacitor based on the simulations of the electrical circuit model of a decoupling capacitor (Figure 12) and in figure 14, after using the quantity of decoupling capacitors needed to meet the target impedance, it is shown the graph response of each group of capacitors, and the impedance of all the decoupling capacitors mounted in parallel. The capacitive, resistive and inductive portions are easy to identify: capacitance gives a slope of -20dB per decade on log/log impedance vs. frequency (Bode) plot. Resistance gives a flat response with frequency and inductance gives a +20dB per decade slope. 100 Each different color signifies the color of each decoupling capacitor from Figure 5. 10 1.0 100m 10m 1.0KHz 10KHz 100KHz 1.0MHz 10MHz (V(R1:2)-V(V10:+))/I(V10:+) (V(R2:2)-V(V11:+))/I(V11:+) (V(R4:2)-V(V13:+))/I(V13:+) (V(R5:2)-V(V14:+))/I(V14:+) (V(R7:2)-V(V16:+))/I(V16:+) Frequency 100MHz 1.0GHz 10GHz (V(R3:2)-V(V12:+))/I(V12:+) (V(R6:2)-V(V15:+))/I(V15:+) Figure 13. Graph response of the decoupling capacitors from Table1. For a better understanding of all the results obtained from simulations, in figure 16 was presented a comparative view of all the transfer impedances presented in this paper. We can see that using the typical decoupling with 100nF and 10µF, we waste board area and the cost increase; the target impedance is met only near de self resonance frequency of the capacitors. The anti-resonance and resonance peaks depend on the ESR of each capacitor, and with calculated number of different decoupling capacitors, the target impedance is maintained at each frequency. 10 1.0 100m 10m 1.0KHz 10KHz 100KHz 1.0MHz 10MHz (V(Rload1:2)-V(V1:+))/I(V1:+) (V(Rload2:2)-V(V2:+))/I(V2:+) (V(Rload3:2)-V(V3:+))/I(V3:+) (V(Rload4:2)-V(V4:+))/I(V4:+) (V(Rload5:2)-V(V5:+))/I(V5:+) (V(Rload6:2)-V(V6:+))/I(V6:+) (V(Rload7:2)-V(V7:+))/I(V7:+) (V(Rload8:2)-V(V8:+))/I(V8:+) (V(Rload15:2)-V(V9:+))/I(V9:+) Frequency 100MHz 1.0GHz 10GHz Figure 14. Graph response of the parallel capacitors calculated to reach the 125mΩ target impedance. In figure 15 is shown the transfer impedance of the PCB with the decoupling capacitors from table 1 that were added to correct the resonance. As it can be seen in the figure, the target impedance is met from DC up to a few GHz and this impedance is near the target impedance, so the power distribution system wasn’t overdesigned and the finite product works fine with optimum performance, at an acceptable cost. VI. CONCLUSIONS The idea of this paper was to present a solution to design a product that works with optimum performance at an acceptable cost. We tried to meet the target impedance in all frequency bands, and by meeting this target impedance is attained the best compromise between cost, reliability, performance, and PCB area. It was proposed a simulation test for a PCB with 4 layers and power/ground planes, to evaluate the effectiveness and importance of decoupling capacitors using tools and methodologies to determine the important factors like performance, cost and board area. The steps of this paper were to take a PCB board with 4 layers and to simulate it without any decoupling capacitor, with 100nF and 10µF decoupling capacitors attached to every power pin, and with selected values of decoupling capacitors obtained after a set of simulations to compare the results in the frequency-domain. It was also presented the effect of the VRM using a circuit model. Figure 15. The transfer impedance of the PCB with the decoupling capacitors from table 1. This paper showed the effects of decoupling capacitors on the frequency-domain impedance. It was demonstrated that using simulations, it can be selected a proper number of decoupling capacitors to reduce the board area and the cost of a PCB. Also, it can be designed a product that works just fine with optimum performance at an acceptable cost. REFERENCES Figure 16. A comparative view of the all transfer impedance presented in this paper. [1] I.Noval, J.R.Miller, „Frequency-Domain Characterization of Power Distribution Networks“, Artech House, 2007 [2] M. Swaminathan, A. E. Engin, „Power integrity Modelling and Design for Semiconductors and Systems“, Prentice Hall Modern Semiconductor Design Series, 2007 [3] L.D. Smith, R.E.Anderson, D.W. Forehand, T.J Pelc, T. Roy, ''Power Distribution System Methodology and Capacitor Selection for Modern CMOS Technology'', IEEE Transactions on Advanced Packaging, vol. 22, No. 3, August, 1999 [4] E. Bogatin, “Signal and Power Integrity - Simplified”, Prentice Hall Modern Semiconductor Design Series, 2010