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1.4.2 Fickian kinetics If the generative term Gi in eq.(4.92) is zero and Dim is constant (= Dd0), the resulting equation reads: Ci Dd0 C i Dd0 2 Ci t (4.138) where, from for the sake of simplicity, Ci will be named simply C. This equation is also referred to as Fick second law while Fick first law states the proportionality between mass flux and concentration gradient ( J Dd0Ci ). Although eq.(4.138) is the result of drastic simplifications that rarely find a match in real experimental conditions, its solution provides useful didactic information about drug release kinetics, although referred to an idealised situation. At this purpose, let’s focus the attention on a slab, of cross section area S and thickness L faced on one side to a release environment characterised by an infinite volume (this means that drug concentration is always 0 in the release environment. These are the so called “sink conditions”). In addition, let’s suppose that the slab is uniformly loaded by the drug at a concentration C0 and that diffusion takes place only in the X direction. These conditions translate into the following mathematical equations: initial conditions (t = 0): C C0 0 X L uniform drug distribution in the slab (4.139) no drug flux on the slab side in X = 0 (4.140) infinite release environment volume (4.141) boundary conditions (t > 0): C X 0 X 0 C0 X L Eq.(4.138) solution, in the light of conditions expressed by eqs.(4.139) –(4-141), is given by [Crank]: 1 n M 8 M t t 1 e 2 2 n 0 2n 1 M 2 n 12 2 t t M S LC0 4 (4.142) t Dd0 L (4.142’) 2 where M is the drug amount released after and infinite time and t+ is the dimensionless time. Eq.(4.142) expresses that, in the so called fickian release, the ratio Mt/M increases according to (t+)0.5 for 0.2 < Mt/M <0.6 as shown in fig. 4.6. Of course, similar considerations can be done for the one-dimension diffusion in a cylinder or in sphere. In particular, in the case of drug release from a cylinder of radius R0 and length L (release takes place only in the radial direction), we have: initial conditions (t = 0): C C 0 0 R R0 uniform drug distribution in the cylinder (4.143) no drug flux on the cylinder axis (4.144) infinite release environment volume (4.145) boundary conditions (t > 0): C R 0 R 0 C 0 R R0 Eq.(4.138) solution, in the light of conditions expressed by eq.(4.143) –(4-145), is given by [Crank]: M t n 2 2 Mt 4 1 2 2 e n R0 t n 1 R0 n M M π R02 LC0 (4.146) t t Dd0 R02 (4.146’) where n are the positive roots of J0(R0n) = 0, being J0 the Bessel function of. Analogously, in the case of drug release from a sphere of radius R0 (release takes place in the radial direction), we have: initial conditions (t = 0): 2 C C 0 0 R R0 uniform drug distribution in the sphere (4.147) no drug flux in the sphere centre (4.148) infinite release environment volume (4.149) boundary conditions (t > 0): C R 0 R 0 C 0 R R0 Eq.(4.138) solution, in the light of conditions expressed by eq.(4.147) –(4-149), is given by [Crank]: M t n 2 2 Mt 6 1 2 2 e n t n 1 n M 4 M R03 C0 3 (4.150) t t Dd0 R02 (4.150’) In the case of release from a cylinder or a sphere, fickian kinetics resolves, respectively, in a Mt/M increases according to (t+)0.45 and (t+)0.43 for 0.2 < Mt/M < 0.6 [C6 114]. 1.5 EFFECT OF INITIAL AND BOUNDARY CONDITIONS It is important to underline that if an experimental Mt/M increase proportional to (t+)n (n = 0.5, 0.45 and 0.43 for slab, cylinder and sphere, respectively, when 0.2 < Mt/M < 0.6) means that mass transport inside the release system obeys Fick first law, different release kinetics are not automatically a proof of Fick first law failure. Indeed, being still valid Fick first law, particular initial and boundary conditions can yield to an Mt/M increase that does not follow (t+)0.5, (t+)0.45 and (t+)0.43 for slab, cylinder and sphere, respectively. Consequently, it is necessary to distinguish between macroscopic and microscopic release kinetics. If, from the macroscopic viewpoint, release kinetics can be surely classified as non fickian when Mt/M is not proportional to (t+)n (n = 0.5, 0.45 and 0.43 for slab, cylinder and sphere, respectively, when 0.2 < Mt/M < 0.6), microscopically, on the contrary, we are obliged to verify whether Fick first law holds or not, regardless the macroscopic release kinetics. While in chapters 6 3 and 9 the microscopic failure of Fick first law will be examined, this section focuses the attention on some of the most important initial and boundary conditions able to yield macroscopic non fickian behaviour, Fick first law holding at the microscopic level. In particular, the effect of finite release environment volume, partition coefficient, initial drug distribution, stagnant layer, and release through a holed surface will be examined in the following. 1.5.1 Finite release environment volume and partition coefficient In several situations, both the hypothesis of an infinite release volume Vr and a unitary partition coefficient kp at matrix/release environment interface do not hold. Accordingly, being still valid all other initial and boundary conditions, eq.(4.1412), (4.145) and (4.149) (for slab, cylinder and sphere , respectively) must be replaced by: Vr Cr -SC t Cr C k p matrix – fluid interface finite Vr (4.151) matrix – fluid interface partitioning (4.152) While eq.(4.151) states that the rate at which solute leaves the matrix is always equal to that it enters the release volume, eq.(4.152) imposes that solute concentration in the release fluid Cr is not equal to the solute concentration at the matrix – release fluid interface. In the light of these new boundary conditions, eq.(4.138) solution becomes, for slab, cylinder and sphere, respectively [Crank]: Slab: M t n 21 2 Mt 1 e qn t 2 2 n 11 qn M (4.153) qn non zero positive roots of tan(qn) = -qn M S LC0 1 k p S L Vr t t Dd0 L 2 Vr S L kp (4.153’) 4 cylinder: M t n 2 Mt 41 1 e qn t 2 2 n 1 4 4 q n M (4.154) qn non zero positive roots of qnJ0(qn)+2J1(qn) = 0 M R02 LC0 1 k p R02 L Vr t Vr R02 L k p t Dd0 R02 (4.154’) J1 is the first order Bessel function. sphere: M t n 2 Mt 61 1 e qn t 2 2 n 1 9 9 q n M qn non zero roots of tan qn 4 3R03 C0 M 1 k p 4 3R03 Vr (4.155) 3q n 3 q n2 t t Dd0 R02 3Vr 4R03 k p (4.155’) In order to better appreciate the effect of the finite release environment volume Vr, it is convenient to consider the dimensionless quantity M t0 M t M 0 instead of the usual M t M t M . Indeed, this representation immediately gives an idea of the not complete release of the initial drug load. Figure 4.7 shows, in the case of drug release from a slab, release kinetics profiles assuming different ratios Rv between matrix volume Vm (= SL) and release environment volume Vr. While for infinite Vr, the traditional fickian release is found ( M t0 t 0.5 ), as soon as Rv increases, the deviation from fickian release becomes evident, although Fick law for diffusion holds at the microscopic level. In addition, the delivery system can no longer completely release its initial drug load and that is why ( M t0 ) does not tend to 1. As these effects become important for Rv ≥ 1, their practical importance is related to particular administration routes such as ocular or implantable where a limited liquid 5 release environment is easily met. If, additionally, drug partitioning phenomenon takes place at the matrix/release environment interface, macroscopic deviation from fickian kinetics is exalted. Indeed, figure 4.8 shows that, fixed Rv = 1, the increase of the partition coefficient kp implies both a further deviation from fickian release and a further decrease of the drug amount delivered (incomplete release). In particular, remembering eq.(4.153’) and assuming Rv = 1 and kp = 10, the drug amount released after an infinite time (M) results 9.1% of the total initial drug load SLC0. 1.5.2 Initial drug distribution The idea of a not uniform drug distribution inside the matrix has been considered by many authors in the past and Lee [ref] is the one who firstly rationalised this approach. The importance of this technique, indeed, relies on the possibility of properly control release kinetics without any chemical or physical modification of both the matrix and the drug. In this light, the possibility of providing analytical solutions for Fick second law is very important for both the theoretical and practical point of view. In addition, these solutions assume also an interesting didactic valence for students. Accordingly, being still valid the boundary conditions set by eqs.(4.140) – (4.141), eqs.(4.144) – (4.145) and eqs.(4.148) – (4.149) for slab, cylinder and sphere, respectively, the initial conditions must be replaced by: C f X 0 X X 0 slab (4.156) C f R 0 R R0 cylinder, sphere (4.157) Fick second law solution reads: slab: ( 2 n 1) 2 2t 4 ( 1) n 1 Mt M 1 I1( n ) e n 0 2n 1 M t (1) n1 / I1( n ) n 0 2n 1 (4.158) where: 6 1 I1( n ) f ( ) cos(n 0.5) d ; 0 X ; L t Dd0t L2 cylinder: M t I 2( n ) I 2( n ) 2 Mt 1 e ( n t ) / n 1 n J 1 ( n ) n 1 n J 1 ( n ) M (4.159) where: 1 n roots of J 0 n 0 I 2( n ) f ( ) J 0 ( n ) d 0 R R0 t Dd0t R02 sphere M t (1) n 1 2 2 (1) n1 Mt 1 I 3( n ) e ( n t ) / I 3( n ) n 1 M n n1 n (4.160) where: 1 I 3( n ) f () sin( n) d 0 R R0 t Dd0t R02 For its practical relevance, and in the light of the qualitatively similar behaviour found for the other geometries (slab, cylinder), it is sufficient to comment the effect of initial drug distribution in the case of a sphere. In particular, we focus the attention on the stepwise distribution as it can properly approximate any other distribution provided that a sufficiently thin particle radius subdivision is considered. In this case, I3(n) analytical expression reads: 1 Ns i 0 i 1 i -1 I 3( n ) f () sin( n) d Ci sin( n) d Ci sin( ni ) ni cos(ni ) sin( ni-1 ) ni-1 cos(ni-1 ) 2 i 1 n Ns (4.161) where Ns represents the number of parts in which the radius R0 has been subdivided in, Ci Ci Cmax is the dimensionless constant drug concentration occurring in i-1 < < i, 0 7 = 0 (please note that f() is now a stepwise function of concentration) and Cmax is the Ns 4 maximum concentration value measured in the sphere. Obviously, M Ci Ri3 Ri3-1 . i 1 3 Among the many existing stepwise distributions, the attention is focussed on two particular kinds that find a match with real distributions. Indeed, they, approximately, represent the result of common techniques employed to partially deplete matrices [Lee, o Treatise] or they are the result of an imperfect drug loading [Grassi JPS]. Accordingly, the first kind is a one step distribution characterised by a uniform concentration until = c (in particular, c = 0.9, 0.75 and 0.4 will be considered.) and zero drug concentration in the remaining outer part (see insert in figure 4.9). In the second kind, instead, radius R0 is subdivided into Ns parts (five, in the specific case considered. See insert in figure 4.11) each one characterised by different and constant drug concentration C i . While the increasing distribution represented by C i = 0.0625, 0.125, 0.25. 0.5, 1 can be the result of an imperfect drug loading, the decreasing distribution C i = 1, 0. 5, 0.25. 0.125, 0.0625 can be the result of matrix depletion. Finally, for didactic reasons, a maximum shaped distribution ( C i = 0.25, 0. 5, 1. 0.5, 0.25) is considered. Figure 4.9 shows the trend of M t M t M vs. t+ in the case of uniform distribution (solid thick line) and three stepwise distributions of the first kind. It is evident how the release kinetics is highly influenced by the stepwise distribution and by its pattern. A soon as c decreases, a sensible reduction of drug release takes place and evident macroscopic non fickian behaviour occurs. In addition, figure 4.10, showing the time variation of drug flux: (1) n 1 d Mt n 1 2 ( n 2 2t ) ( 1 ) n I e / I 3( n ) 3( n ) n 1 n dt M n1 (4.162) versus t+, evidences that smaller c correspond to smaller flux variation. Indeed, in the case of uniform distribution, the flux spans from 0 to 25 while it spans from 0 to 16, 8, and 6 for c = 0.9, 0.75 and 0.4, respectively. Figure 4.11 reports the trend of M t M t M vs. t+ in the 8 case of uniform distribution (solid thick line) and three different distributions of the second kind (increasing, decreasing and maximum). Again, also in this case, drug distribution pattern plays a paramount role in determining drug release characteristics. Indeed, in the increasing distribution, drug release is improved while in the decreasing distribution drug release is depressed and neat macroscopic non fickian behaviour occurs. Maximum distribution, despite in the middle between the increasing and the decreasing distribution for what concerns concentration pattern, is much more similar to the decreasing distribution for what concerns cumulative drug release (see grey line in figure 4.11). These considerations are also supported by figure 4.12, showing the time variation of drug flux. If increasing distribution comports huge variation of flux (it spans over three decades), decreasing and maximum distributions imply much smaller flux variations. Uniform concentration collocates in between increasing and decreasing distributions. Interestingly, Wu and co-workers [ref] provide analytical solutions for drug release from sphere in the case of non uniform drug distribution (eq.(4.157)) in the presence of finite external release environment Vr and partitioning (kp ≠ 1) (eqs.(4.151) – (4.152)). This general solution reads: M t 2 Mt An sen qn 1 e qn t / An sen qn n 1 M n1 (4.163) where: qn are positive roots of: tan qn 3q n ; 3 q n2 3Vr 4R03 k p (4.164) RC R C R0 sen qn R R0 R sen qn dR R0 An 0 R0 (4.165) sen qn R R0 R0sen qn R R0 R sen qn dR 0 C R0 3 2 R C R dR 3 R0 1 0 M CVr kp R0 M 0 4 R 2C R dR (4.166) 0 9 and M0 is the total drug amount contained in the matrix. In particular, for linear, quadratic and sigmoidal distributions, eq.(4.163) becomes, respectively: linear: R C R Cmax 1 R0 M t C (4.167) n 241 6 3q 2 2q 2 sen q 6q 2 Mt n n n n 1 e qn t 2 2 4 n 1 M 9 9 qn qn sen qn Cmax 4 1 M CVr kp M0 R03 Cmax 3 (4.168) (4.169) quadratic: R 2 C R Cmax 1 R0 (4.170) n 901 e qn t M M t 1 2 2 2 n 1 9 9 q n q n M 2 t 2Cmax C 5 1 2 (4.171) 8R03 M0 Cmax 15 CV M r kp (4.172) sigmoidal: R 2 R 2 C R Cmax 2 1 R0 R0 M t (4.173) n 2101 151 q 2 2 Mt n 1 e qn t 2 2 4 n 1 M 9 9 qn qn 8Cmax C 35 1 C V M r kp (4.174) 32R03 M0 Cmax 105 (4.175) In the case of a stepwise distribution made up by Ns steps, the following An expression has to be considered in eq.(4.163): 10 Ns sen qn 3 3 B i i-1 Ci C ni2 i 1 3 qn An Cmax R0 Ns 1 i 1 sen 2 z ni-1 sen 2 z ni Bni sen2qn i i 1 2 4q n qn Bni senzni zni coszni senzni-1 zni-1 coszni-1 Ci Ci Cmax C C 1 Ns 3 3 Ci i i-1 Cmax 1 i 1 M 0 R03Cmax zni qn i zni-1 qn i-1 4 Ns 3 Ci i 3i-1 3 i 1 i (4.176’) Ri R0 M (4.176) CVr kp (4.176’’) (4.177) (4.178) As above discussed, in order to better appreciate the effect of the finite release environment volume Vr, it is convenient to consider the dimensionless quantity M t0 M t M 0 instead of the more usual M t M t M . Indeed, this representation immediately gives an idea of the not complete release of the initial drug load. It is also easy to verify that M t0 M t M * 1 . Figure 4.13 reports the combined effect of initial drug distribution (descending stepwise distribution; see insert in figure 4.11) and finite release environment. As decreases ( = corresponds to an infinite release environment volume) the fraction of the initial drug load that can be released decreases and, for very law values (< 1), the release kinetics typical of descending stepwise concentration is completely hidden. To conclude this paragraph, it is important to underline that if the usefulness of analytical solutions to eq.(4.138) is out of discussion for evident reasons among which an easier data fitting, their use needs some care. Indeed, for analytical solutions involving the numerical determination of qn, it is not true that the higher the summation terms (in eq.(4.163), for example), the more accurate the solution is. Practical test reveals that, if qn estimation is performed using the bisection method [ref] with tolerance of 10-6, a reasonable compromise 11 between accuracy and time required for solution calculation fixes around 8 the optimal number of summation terms. Of course, this problem is particularly important for small time as, for longer time, the rapid decay of the exponential makes the contribution of higher terms vanishing. 1.5.3 Stagnant layer Typically, the existence of a stagnant layer around release surfaces is due to insufficient stirring in the release environment or it is the result of releasing surfaces erosion because of chemical/physical reasons or it is it is due to a combination of both. Indeed, it is well known [TP] that, regardless stirring conditions, at the solid liquid interface a film of stagnant liquid forms. Obviously, as film thickness depends on many factors such as liquid velocity field and surface roughness and porosity, its extension is larger in presence of weak velocity fields and rough surfaces. In addition, in presence of erosion, film nature and extension can be heavily influenced by the matter leaving the releasing surfaces and moving into the bulk. Accordingly, if complete stagnant layer elimination is virtually impossible, its importance on drug release kinetics is determinant only when it exerts a diffusive resistance comparable to those related, for example, to drug diffusion and dissolution inside the delivery system. This is the reason why the importance of stagnant layer becomes relevant in highly swollen physical gels that [IoJCR], typically, comport a moderate or weak resistance on drug molecules diffusion. In addition, another reason for studying the effect of stagnant layer is suggested by the common practice of deliberately coating the delivery system with a membrane that, often, represents the rate determining step of the whole release process [Io MD]. In mathematical terms, the presence of the stagnant layer requires Fick second law solution (eq.(4.138)) on both the matrix and the stagnant layer: C t Dd0 2C matrix (4.179) 12 Csl Dsl 2 Csl t stagnant layer (4.180) where Dsl and Csl represent, respectively, drug diffusion coefficient and concentration in the stagnant layer. In the majority of the situations, it can be assumed that stagnant layer formation is fast in comparison with drug release kinetics so that its initial drug concentration is zero. On the contrary, it is reasonable to assume that uniform drug concentration (C0) realises in the matrix: initial conditions (t = 0) C C 0 matrix (4.181) C sl 0 stagnant layer (4.182) Boundary conditions must account for finite release environment volume, for drug partitioning at the stagnant layer-release environment and matrix-stagnant layer interfaces and by zero flux condition in the matrix symmetry locus (sphere centre, cylinder symmetry axis, slab symmetry plane or slab surface opposite to the releasing one): boundary conditions (t > 0): Vr C r - SCsl t finite Vr - stag. layer/rel. env. interface (4.183) Cr Csl k psr partitioning - stag. layer/rel. env. interface (4.184) Csl C k pms partitioning - matrix/ stag. layer. interface (4.185) Dd0C DslCsl no drug accumulation (4.186) C 0 no drug flux in matrix symmetry locus (4.187) where kpsr and kpms represent, respectively, drug partition coefficient at the stagnant layer release fluid interface and at the matrix – stagnant layer interface. Obviously, kp = kpsr * kpms. Eq.(4.186), simply states that no drug accumulation takes place at the matrix – stagnant layer 13 interface. Indeed, it imposes that drug flux leaving the matrix is equal to that entering the stagnant layer. Unfortunately, if Dsl ≠ Dd0 (and this is the most common case), the above set of equations (eqs.(4.181) – (4.187)) can not be analytically solved and a numerical solution is needed (for example the control volume method [ref]). Assuming, for a better understanding of stagnant layer effect, that kpsr = kpms = 1 and that the release environment volume is infinite, figure 4.14 shows the effect of the ratio Rsm between stagnant layer and matrix thickness (slab geometry) in the hypothesis of setting Dsl = 0.1*Dd0. If, as expected, when Rsm = 0 a macroscopic fickian release occurs, for higher values, a clearly non fickian macroscopic kinetics develops and release curve slope considerably increases for both cases shown. Figure 4. 15 reports the release curve behaviour fixing Dsl = Dd0 and considering the same three different Rsm values. It is clear that the macroscopic non fickian character rises when Rsm = 5% and 20% but, now, it is less pronounced than what happened in figure 4.14. Indeed, the macroscopic non fickian behaviour is only due to the stepwise drug distribution in the matrixstagnant layer system. The assumption Dsl = Dd0 makes, mathematically speaking, the matrixstagnant layer system as a unique body characterised by a stepwise drug distribution as previously discussed (paragraph 1.5.2). 1.5.4 Holed surfaces The necessity for a theoretical study on drug release from perforated membranes arises from the discovery that different release kinetics can be obtained from a simple tablet once it is coated by an impermeable perforated membrane [Yal, Hole1]. Basically, this makes possible the improvement of traditional tablets potentiality by means of a relatively easy and low cost manufacturing technique. In these holed systems, no drug diffusion occurs through the coating membrane and release kinetics is governed by holes characteristics. Indeed, the rate and duration of drug release can be easily adjusted by properly designing holes size and density. In addition, the study of drug release from holed surfaces can be very important in 14 experimental techniques devoted to the in vitro evaluation of diffusive properties of not self sustaining matrices. Indeed, these systems need to be placed in a holed housing to study release characteristics [Io]. Despite the great variety of holed surfaces that can be imagined, for the sake of clarity, it is convenient to refer to the scheme reported in figure 4.16. Here, it is hypothesised that one of the two plane bases of a cylindrical matrix (radius rm, height hc) is put in contact with the release medium via a plane, impermeable and circular membrane of radius rm carrying all equal circular holes having radius rh. In addition, we suppose that membrane thickness is very small with respect to cylinder height [PhD, Seattle]. Accordingly, membrane geometrical characteristics are perfectly defined by its void fraction , equal to the ratio between holes area and membrane area, and by the ratio rh/rm. As a theoretical detailed analysis of drug release from this system would be very complicated by the presence of mixed boundary conditions (drug can leave the cylindrical matrix only through holes) requiring a three dimensional solution scheme, it is more convenient to reduce this frame to a two-dimensional problem. As a consequence, the holed membrane is represented by a dashed straight line constituted by an alternation of sectors available for drug release (holes) and impermeable sectors (membranes) (see Figure 4.16). In this simplified picture, is defined as the ratio between holes length (Nf 2 rh) and membrane length (2 rm) where Nf is holes number. Drug release kinetics can be deduced by numerically (control volume method [ref]) solving Fick second law in two dimensions: 2C 2C C Dd0 2 2 t Y X (4.188) where X and Y are Cartesian coordinates while Dd0 and C are, respectively, drug diffusion coefficient and concentration in the cylindrical matrix. Eq.(4.188) must undergo the following initial and boundary conditions (see also Figure 4.16): 15 initial conditions: C X , Y C0 0 Y 2rm 0 X h unif. drug distr. (4.189) boundary conditions: C X 0 C 0; Y Y 0 C X impermeable coating on the back (4.190) imp. coating on lateral surface (4.191) impermeable membrane (4.192) inf. rel. env. volume (4.193) X 0 C 0 Y Y 2 rm 0 X hc on the membrane C X hc on the holes 0 These conditions state that the cylindrical matrix is uniformly drug loaded (initial drug concentration C0) and that the only releasing surfaces are represented by holes (eq.(4.190) – (4.193). For the sake of simplicity, it is also assumed that the hypothesis of an infinite release environment volume holds (eq.(4.193)), that the effect of the unavoidable stagnant layer in X = hc is negligible and that no matrix erosion takes place in correspondence of holes. In this context, two among Nf, and rh/rm ( N f rf rm ) represent the independent designing parameters. Indeed, as depicted in figure 4.16, it is assumed that, whatever Nf, holes disposition on the membrane follows a symmetrical scheme with respect to cylinder axis (lying in Y = rm). Supposing that only one hole is present on the membrane, figure 4.17 shows the effects induced by modifying . If for tending to 1, a typical macroscopic fickian release takes place (thick solid line), for smaller values a macroscopic non fickian release appears (thin solid line). In particular, small variations below 1 reflect in a reduced amount of drug released without altering the dominant macroscopic fickian character. On the contrary, larger reductions lead to a considerable increase of release curve slope approaching first order 16 release kinetics. It is interesting to notice that the use of the simple, empirical M t k t n equation for the fitting of simulation results obtained for increasing , leads to the conclusion that when = 1, 0.75, 0.5, 0.25 and 0.1, n = 0.5, 0.532. 0.605, 0.689 and 0.764, respectively. Figures 4.18 and 4.19 show the effect of Nf (or rh/rm) variation, once has been fixed. It is interesting to see that Nf increase corresponds to an increase of drug released being curve slope, practically, unaffected (this is particularly evident for small values as shown in figure 4.19). This leads to the important conclusion that can be used to modulate curve slope, while Nf can be set to shift up and down the release curve. Figure 4.20 reports the surface concentration setting = 0.5, Nf = 3 (rh/rm = 0.167), hc/2rm = 1, sink conditions and t+ = 0.0027, corresponding to M t =0.0365. Holes position is very well individuated by a huge reduction of the dimensionless concentration C+ (= C/C0). On the contrary, between each hole, concentration is considerable higher as, here, drug depletion is lower (practically, only the Y component of the concentration gradient exists). In addition, correctly, in proximity of the membrane (X+ = 1) a general depression of concentration surface is clearly detectable. Finally, it is didactically important to verify that, once fixed and rh/rm, hc/2rm ratio variation simply reflects in a rigid shifting of the release curve as witnessed by figure 4.21. Obviously, the thinner the system (lower hc/2rm values), the more rapid depletion is. This is a direct consequence of the lower mean path the diffusing molecules must undertake. 1.5.4.1 Bucthel model Although the solution to the drug release problem from a perforated impermeable membrane can be performed according to the numerical procedure discussed in the previous paragraph, the necessity of a more agile and easy tool aimed to match this problem is always desirable. At this purpose, Pywell and Collet [ref] propose a very interesting approach based on the idea that, upon contact with the release environment, matrix depletion in the proximity of each 17 hole occurs according to a precise geometrical scheme. In particular, they suppose that the diffusion front, defined as the ideal surface separating matrix region where drug concentration is still equal its initial value from matrix region where drug concentration is lowered by diffusion towards the release environment, develops as a series of changing radius segments of spheres. While spheres centre moves on the hole symmetry axis, sphere segment height coincides with diffusion front penetration distance h measured on hole symmetry axis. In addition, sphere segment wideness is equal to hole diameter (2rh) plus 2h (see Fig. 4.22 assuming k = 1). If, at the beginning, sphere centre is at infinite distance, then, it progressively approaches hole centre. Model structure is completed assuming, on the basis of some reasonable assumptions, that h is proportional to the square root of time. Despite the very good Pywell and Collet intuition, they do not consider the problem of diffusion front evolution after vessel wall or adjacent holes diffusion fronts matching. In addition, the eq.(4.188) – (4.189) numerical solution evidences that the diffusion front shape is better expressed by the following half rotational ellipsoid: Z2 Y2 X2 1 h 2 kh rh 2 kh rh 2 Z≥0 (4.194) whose Z-Y plane projection is depicted in figure 4.22. The fact that k can be different from one increases approach generality. As soon as matrix depletion develops, h increases until the diffusion front reaches vessel walls or diffusion fronts competing to adjacent holes (for the sake of simplicity, we assume a circular, symmetric disposition of all equal holes). It is easy to verify that the half rotational ellipsoid volume reads: kh ≤ b (i.e. before vessel wall matching) kh rh Vb 4 dY 0 kh rh 2 Y dX 0 2 h 1 X 2 Y 2 kh rh 2 2 2 dZ hkh rh 3 0 (4.195) kh > b (i.e. after vessel wall matching) 18 b rh Va 4 dY 0 b rh 2 Y 2 h 1 dX 0 X 2 Y 2 b rh 2 2 dZ hkh rh 1 1 3 0 kh rh b rh 2 2 3 (4.196) The amount Mt of drug released from a membrane equipped by Nf holes is given by: kh ≤ b h M t N f Vb C0 C h' dVb h' 0 (4.197) bk h M t N f Va C0 C h' dVb h' C h' dVa h' h ≤ hfin 0 bk (4.198’) hfin bk M t N f Va C0 C h' dVb h' C h' dVa h' h > hfin 0 bk (4.198’’) kh > b where hfin represents matrix thickness, h' , spanning from 0 to h, is the integration variable, C0 is the initial and uniform drug concentration in the matrix while C( h' ) represents drug profile concentration that, on the basis of numerical simulations and literature indications [Lee], can be satisfactory approximated by the following parabolic expression: C h 2C0 h' h' C0 h h 2 (4.199) This equation states that C is zero on hole surface (sink conditions in h' = 0) and that the parabolic profile gets its maximum in h' = h. For the relevance in practical applications, eqs.(4.197)-(4.198’’) assume that h is always smaller than matrix thickness hfin before vessel wall (or adjacent holes diffusion fronts) matching. If it were not the case, model formal variations are straightforward. To make eqs.(4.197), (4.198’) and (4.198’’) operative, h time evolution must be defined. Starting point are the following mass balances: kh ≤ b 19 h t dC dt Vb h C0 C h' dVb h' rh2 D dh' h '0 0 0 (4.200) kh > b dC dt Va h C0 C h' dVb h' C h' dVa h' rs2 D dh' h '0 0 bk 0 bk where h t (4.201) 2C dC 0 . Both of them simply state that the drug amount that has left the matrix dh' h '0 h (left hand side term) is equal to the drug flow integration over time (right hand side term). Eq.(4.201) integration yields to: t dt h 3 k 2 rh h 2 k rh2 h 2 2 rh2 D C0 C0 3 3 3 0 h 10 (4.202) The derivation of both terms with respect to t leads to: D rh2 1 2 dh 3 2 2 2 h k rh hk rh 3 3 3 dt h 10 (4.203) Finally, the integration of this first order ordinary differential equation gives the relation between h and t: 3 2 4 2 1 k h rh k h 3 rh2 h 2 3 D rh2 t 40 9 6 (4.204) As, usually, h is small before vessel wall (or adjacent holes diffusion fronts) matching, only the quadratic term is important and the following simplification holds: 1 2 2 rh h 3 D rh2t 6 h 18 D t (4.205) The same procedure, repeated for eq.(4.201), leads to a very complicated expression that can be roughly approximated by: h rh 12 D t rh b (4.206) 20 It is easy to verify that eq.(4.206) is the result we would have if Va were a cylinder of height h and radius (rh + b). As Va tends to this cylinder volume for high h values, eq.(4.206) rigorously holds only after a long time. Reasonably, while before diffusion fronts matching h does not depend on hole radius, after contact, hole radius and holes half distance (b) become important. In both cases, anyway, in accordance with Lee [ref], h square root dependence on time is found. Accordingly, for h ≤ b/k, the model reads: M t ht N f k 2 h 3 rh k h 2 rh2 h 2 C0 3 40 3 3 h 18 D t M t Nf hfin C0 rh b 2 (4.207) M t Mt M t For h > b/k, on the contrary, this model does not yield an analytical solution as the second integral in eqs.(4.198’) and (4.198’’) needs a numerical solution. Nevertheless, its heaviness in terms of computational duties is much less than those required for eq.(4.188) numerical solution. In order to evaluate its characteristics, it is useful to compare Buchtel model with the two-dimensional numeric solution of eq.(4.188). At this purpose, diffusion coefficient D, membrane void fraction radius rm and holes number Nf are set. Then, the ratio b/rh is calculated, for Buchtel, as: π rh2 πrh2 b 2 b 1 rh (4.208) and for the numeric solution as: rh rh b b 1 rh (4.209) This asymmetric way of b calculation is made necessary by the intrinsic three and two dimensionality of Buchtel and numeric approach (eq.(4.188)), respectively. Figure 4.23 shows the comparison between Buchtel (thick line) and 2D-numeric solution (thin line) assuming D = 10-6 cm2/s, = 0.5, rm = 2263 m (hfin = 2263 m) m, 2 holes and k = 0.5. 21 While a satisfactory agreement occurs up to M t ≈ 0.4, then, Buchtel underestimates the numeric solution. As this happens after that Buchtel diffusion front reaches cylinder height hfin (Figure 4.24; compare the diffusion fronts dimensionless time and t+ in figure 4.23), we can argue that up to this condition Buchtel works properly and then it needs some improvements. Nevertheless, we can affirm that, in general, a qualitative agreement between Buchtel and 2D numerical solution takes place whatever the values fixed for the geometrical parameters although this requires, sometimes, to modify the k value to make Buchtel diffusion front more similar to that calculated by numeric solution. It is also interesting to underline (see Figure 4.24) that while at the beginning diffusion front is represented by a rotational ellipsoid squeezed in the vertical direction (for t+ = 0 it is a plane coinciding with hole surface), then, its squeezing occurs in the horizontal direction. Obviously, for long time, the diffusion front shape tends to be a plane and this will occur sooner for higher k values. Consequently, in data fitting, Buchtel is a two fitting parameters model (D and k). Finally, we would like to conclude this paragraph with a curiosity. We named Buchtel this model as, in case of many holes, the diffusion front shape looks like the upper part of a typical Trieste cake named Buchtel (probably of Austrian origins). 1.6 CONCLUSIONS Aim of this chapter was to present the principles on which mass transport and, thus, drug release, lie. Accordingly, the attention was initially focussed on the definition of the intensive (pressure and temperature, for instance) and extensive (volume and thermodynamic potentials, for example) parameters characterising a general thermodynamic system. On this basis, it was possible to define the conditions for the physical thermodynamic equilibrium that, basically, requires same temperature, pressure (if surface phenomena are not important as discussed in chapter 7) and chemical potential in all system phases. The perturbation of this equilibrium, regardless the reasons, implies a system reaction aimed to get a new 22 equilibrium situation corresponding to a system minimum energy condition or system maximum entropy condition. Mass transport is simply one of the tools the system has to realise this target. In particular, while convective mass transport occurs due to the presence of a pressure gradient, diffusive mass transport takes place because of a chemical potential gradient that, in turn, can be caused by concentration and/or temperature gradients. Accordingly, the necessity of defining in mathematical terms the mechanisms ruling mass transport arises and mass, momentum and energy conservation laws represent the result of this process. The simultaneous solution of these equations, combined with the proper initial and boundary conditions plus the constitutive equations describing system physical characteristics such as, density, viscosity, thermal properties and diffusion coefficients, allows the solution to mass transport problem. Fortunately, however, despite the complexity of the general frame hosting mass transport, in many situations, the problem can be considerably simplified as isothermal conditions and a pure diffusive mass transport can be assumed. Accordingly, only mass conservation law is necessary to match the problem of mass transport. If, additionally, diffusion coefficient can be retained time and concentration independent, mass transport problem reduces to the solution of Fick second law. This theoretical approach can properly describe, at least with a reasonable approximation degree, what happens in many drug delivery systems. For this reason, Fick second law analytical solutions for slab, cylindrical and spherical matrices are proposed and discussed with the aim of establishing the macroscopic characteristics of fickian release, namely a square root time dependence of the amount of drug released from slab an slightly different dependence in the case of cylinder and sphere. With this in mind, the effect of initial and boundary conditions on macroscopic release kinetics are evaluated. In particular, the effect of finite release environment volume, initial drug distribution, the presence of a stagnant layer surrounding the releasing surface and the presence of a holed impermeable membrane surrounding the 23 releasing surface are considered. The most important finding is that the presence of the above mentioned conditions can give origin to macroscopic non fickian release kinetics although, at microscopic level, Fick second law holds. Subsequently, this analysis suggests possible tools to get different release kinetics aimed to improve system therapeutic efficacy and reliability. Finally, exact or approximate Fick second law analytical solutions accounting for the above mentioned initial and boundary conditions are provided in the light of improving delivery systems designing. 24