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The Chenrical Engineering Journal, 35 (1987) B9 B9 - B14 Size Distribution of Plant Cell Aggregates in Batch Culture F. MAVITUNA and J. M. PARK Chemical Engineering (Received August Department, 25,1985; UMIST, Sackville in final form October M60 IQD (U.K.) 17,1986)- ABSTRACT Plant cells in suspension cultures tend to form aggregates. This can affect the physiology of the cells and hence the production of valuable secondary metabolites. Aggregation is also important from a process engineering point of view. In this work, the change in the size distribution of plant cell aggregates in a batch culture is studied. The growth of suspension cultures of Capsicum frutescens was found to follow Monod kinetics with a maximum specific growth rate of 0.3125 day-’ and a saturation coefficient of 16.67gglucose 1-l. It was found that the size distribution became Gaussian after the exponential growth phase. Using a probability plot, the median size of cell aggregates and the standard deviation of the size distribution were determined to be 2.29 mm and 1.21 mm respectively. 1. INTRODUCTION The size of a single plant cell can vary from 20 pm to 150 E.cm.In suspension cultures, they mainly exist in aggregates of 2 to 300 cells. After cell division in the early exponential phase of growth, daughter cells do not usually separate. Also, plant cells tend to adhere to one other because of their sticky surfaces. This adhesion is especially strong in the late exponential growth phase due to increased excretion of polysaccharides by the plant cells [ 11. Since there is considerable interest in the commercial production of fine chemicals by plant cell cultures, the aggregation characteristics of plant cells have some significance from the process engineering point of view. Although plant cells have high tensile 0300-9467/87/$3.50 Street, P.O. Box 88, Manchester strength, they have low resistance to shear [l]. Therefore, in reactors containing plant cells gentle agitation conditions are required. This, in turn, results in problems with mixing because the aggregates tend to sediment or stick to the reactor surfaces forming extensive wall growth or crusts. Plant cell aggregates can also create rheological problems, and they can block the openings and pipes in a reactor. Despite these problems, aggregation may be desirable because of the positive effects on the cell physiology and biochemistry which may increase the yields of commercially important fine chemicals [2]. For this reason, there is growing interest in plant cell immobilization using porous reticulate foam matrices (biomass support particles [ 31) in order to create a milieu in which plant cells can exist in the form of large aggregates but avoiding some of the problems mentioned above [4]. In the physical entrapment of plant cell aggregates in the pores of foam matrices the initial aggregate size distribution in relation to the pore size distribution is the most important factor affecting the efficiency of immobilization [ 51. Therefore, it is important to understand the factors affecting plant cell aggregation. In this work the changes in aggregate size distribution of suspension cultures of C. frutescens have been followed during batch growth. 2. EXPERIMENTAL METHODS AND MATERIALS The plant cells used in this study are cultures of C. frutescens (chilli pepper), which produce the pungent flavour capsaicin. Suspension cultures initiated from callus were grown and subcultured in Erlenmeyer flasks (500 ml) containing 100 ml of modified 0 Elsevier Sequoia/Printed in The Netherlands BlO Schenk and Hildebrandt (SH) medium and agitated on a New Brunswick psychrotherm shaker at 150 rev min- ’ and 25 “C. The ingredients which differed from those in the original SH medium [6] were as follows: glucose (30 g l-l), KN03 (2.5 g l-l), KH,PO,, (0.35 g 1-l) and 2,4-dichlorophenoxyacetic acid (0.75 X lop3 g 1-l). The medium was made up in double distilled water and the pH was adjusted to 5.8 with 0.1 M KOH and sterilized by autoclaving at 121 “C and 15 lbf in-’ for 20 min. Cells were subcultured every 20 - 25 days using approximately 20% inoculum (vol.%) from a dense, early stationary phase culture. The size of the cell aggregates was measured by a wet sieving technique using stainless steel wire sieves, the aperture sizes of which were 0.5, 1.0, 1.5, 2.0, 3.0, 4.0 and 5.0 mm. Cells and cell aggregates retained on each sieve were subjected to dry weight analysis in order to obtain the aggregate size distribution in terms of the dry weight percentages. The fraction of the suspension culture which passed through the finest sieve (0.5 mm) was collected on filter paper (Whatman No. 1). The dry weights of cell aggregates were determined by filtering the aggregates through preweighed filter paper under a vacuum, washing with distilled water, and drying the filter paper and the aggregates at 90 “C!for 24 h. The amount of glucose in the liquid medium was measured using a glucose analyzer (Beckman Instrument Co., U.S.A.). -.’ 15 _ 1. t- . 0 10 - 5- -3 - 21 - x ~ _I, \,_ _ o0 10 -0 20 Age of Culture Idayl Fig. 1. Time course of cell growth and glucose consumption. 30 20 z 8 T- 10 3. RESULTS AND DISCUSSIONS 0 The typical batch growth curve of C. frutescens is given in Fig. 1 together with the time course of glucose consumption. As seen in Fig. 1, the cell growth curve is almost symmetrical with the curve of glucose consumption. From the double reciprocal plot of specific growth rate against glucose concentration, the batch growth of the suspension culture was found to follow Monod kinetics [7] as shown in Fig. 2. From this Lineweaver-Burk plot, the maximum specific growth rate pm and the saturation constant k, were obtained as 0.3125 day-’ and 16.67 g 1-l, respectively. The biomass yield Y, per I I I I I 0.1 0.2 0.3 0.L 0.5 115 II/g1 Fig. 2!. Lineweaver-Burk plot. unit of glucose was also determined graphically as 0.6 (g-dry weight)(g-glucose))‘. The size distributions of the cell aggregates during batch culture are given in Figs. 3 - 9 as frequency polygons on semi-logarithmic scales. In Figs. 7 - 9 the size distribution curves of the stationary phase culture resemble the Gaussian distribution. The equation for the Gaussian (normal probability) curve is given as Bll 50 & 50 "~ 40 o ~ 3c ~3o {2o 0.5 1.0 S*ze (mm) 2'0 10 3"0 4-0 5-0 lo 0.5 Fig. 3. Size d i s t r i b u t i o n o f t h e i n o c u l u m . 1.0 Size (mr'n) 2.0 3"0 5.0 Fig. 7. Size d i s t r i b u t i o n o f s u s p e n s i o n c u l t u r e o n t h e 1 8 t h day. § so ,o ~5o! 3O § .c 30 ~2o {20 o 0.5 1.0 2"0 3.0 5.0 10 Size (ram] lO o Fig. 4. Size d i s t r i b u t i o n o f s u s p e n s i o n c u l t u r e o n t h e 5 t h day. 0"5 1.0 Size [rnm} 2.0 3.0 5'0 Fig. 8. Size d i s t r i b u t i o n o f s u s p e n s i o n c u l t u r e o n t h e 21st day. ~so ~o ~ 30 so ~ 20! ~o 0 0 0.5 1-0 Size [ rnrn) 2"0 3.0 10 5-0 Fig. 5. Size d i s t r i b u t i o n o f s u s p e n s i o n c u l t u r e o n t h e 8 t h day. ~_~2o ~o 00.1 0.5 1-0 Size (turn} 2.0 3"0 5"0 10 Fig. 9. Size d i s t r i b u t i o n of s u s p e n s i o n c u l t u r e o n t h e 2 5 t h day. ~3o 2o ~' ~o 0.5 1.0 Size (mini 2.0 3.0 10 5-0 Fig. 6. Size d i s t r i b u t i o n o f s u s p e n s i o n c u l t u r e o n t h e 1 3 t h day. f(a)- o(2~)1/2 exp 202 (1) If t h e area u n d e r t h e n o r m a l c u r v e b e t w e e n sieve a p e r t u r e size a = 0 a n d a = oo is t a k e n as u n i t y , t h e a r e a b e t w e e n a = 0 a n d a = 5 + a, w h e r e d is t h e m e d i a n size 0 . 8 4 1 3 . This v a l u e is o b t a i n e d f r o m t a b l e s o f t h e n o r m a l probability function. Therefore, the area b e t w e e n a = ~ + o a n d a = ~ is 1 - - 0 . 8 4 1 3 = 0 . 1 5 8 7 . In o r d e r t o f i n d t h e v a l u e s o f 5 a n d a, an a r i t h m e t i c p r o b a b i l i t y p l o t has t o be p e r f o r m e d . In t h i s p l o t , o n e axis is l i n e a r a n d is u s e d f o r t h e sieve a p e r t u r e size; t h e o t h e r axis is m a r k e d o f f a c c o r d i n g t o t h e p r o b a b i l i t y i n t e g r a l a n d it is u s e d f o r t h e c u m u l a t i v e undersize or oversize data. T h e v a l u e o f t h e s t a n d a r d d e v i a t i o n o can be o b t a i n e d f r o m t h e a r i t h m e t i c p r o b a b i l i t y p l o t using t h e v a l u e o f a at 8 4 . 1 3 % a n d sub- B12 tracting the value of 6. Alternatively, the value of a at 15.87% can be subtracted from a, i.e. -ti=ti-ai6S 0 =a84% (2) These two values of u may not coincide precisely, so a mean value is taken as a84% -16% o= (3) 2 The coefficient of variation (CV), as a percentage, is given by CV= 1000 _ a 1000 = a5m (4) or 2QW0 (5) In order to check whether the size distribution of cell aggregates of C. frutescens is Gaussian or not, a method proposed by Powers [8] was used. This method provides a simple means of recording the size distribution in terms of two parameters.only, the mean particle size and a statistical quantity, the coefficient of variation CV, expressed as a percentage. If a size distribution is Gaussian the following two requirements should be satisfied: (a) in the arithmetic probability plot mentioned above the data between about 10% and 90% probability should lie on a straight line and (b) the median size E corresponding to 50% probability should coincide with the size at the peak of the distribution curve. As can be seen in Fig. 10, these two requirements for a Gaussian distribution are satisfied, which implies that the size distribution of the stationary phase culture is Gaussian. From Fig. 10 3.5 - 1.08 (T= -____ = 1.21 mm 2 (6) and cv I. OD 0.5 Fig. 10. analysis. 1.0 1.5 . I . . . . . 2.0 2.5 3.0 3.5 4.0 4.5 Sieve aperture (nun) Probability plot 5.0 for cell aggregate size course of a batch culture (time used as a parameter). In this figure, the highest peaks during the stationary phase of growth (after the 18th day) correspond to the median size 6 (2.29 mm). Multipeaks in this plot do not smooth out with time but move to larger sizes. The cell mass in each size range at various times can be seen in Fig. 12. Up to the stationary phase, the change in cell mass of a certain size range is closely related to the changes in the adjacent size ranges. For example, the agglomeration of cell aggregates of 1.5 - 2.0 mm range, the cell mass of which is reduced despite the exponential growth phase, could be deduced from the sharp increase in cell mass in the 2.0 - 3.0 mm range. 4. CONCLUSIONS = 3w.21) 2.29 = 52.84% (7) Figure 11 shows the size distribution, in terms of dry weight concentration, during the time Because of the biological nature of cell aggregation it is difficult to devise a simple theory or indeed to use an existing theory, e.g. one based upon crystallization, to predict B13 6- i .F i f 3 x b 1 2 3 Meon Fig. 11. tration day; X, 0, 25th L 5 10 Size distribution in terms of biomass concenwith time as a parameter: a, inoculum; n, 5th 8th day; 0,13th day; v, 13th day; 0, 21st day; day. the size distribution of plant cell cultures. Plant cells are cultured normally in batch systems, which makes analysis difficult and aggregate size distribution can be affected by biomass growth, agglomeration and break-up. Growth depends upon the concentration of nutrients and ceases when a limiting nutrient is exhausted. Also, if the cell physiology is affected by aggregate size then aggregates with various sizes will grow at different rates, which implies that the growth distribution has to be taken into account. The stickiness of the cell surface, excretion of polysaccharides and high cell concentrations towards the end of batch growth will promote the agglomeration of cell aggregates. Depending on the shear rates in the culture, the aggregates may be broken up and even lose their viability due to their low tolerance of shear. 20 10 Size imml Age of Culture Iday) Fig. 12. The change of cell mass in each size range with time: 0, 0 - 0.5 mm; 0, 0.5 - 1.0 mm; A, 1.0 1.5 mm; 0, 1.5 - 2.0 mm; A, 2.0 - 3.0 mm; ., 3.0 4.0 mm;O, 4.0 - 5.0 mm;X, 5.0 - 10.0 mm. - Following exponential growth, lysis and necrosis may affect the cell mass during batch culture. If large aggregates become hollow due to autolysis, then the cell dry weight may decrease even though the size of the aggregates remains the same. REFERENCES M. W. Fowler, in S. H. Mantel1 and H. Smith (eds.), Plant Biotechnology, Cambridge University Press, Cambridge, 1984, p. 3. K. Lindsey and M. M. Yeoman, in S. H. Mantel1 and H. Smith (eds.), Plant Biotechnology, 1984, p. 39. B. Atkinson, G. M. Black, P. J. S. Lewis and A. Pinches, Biotechnol Bioeng., 21 (1979) 143. K. Lindsey, M. M. Yeoman, G. M. Black and F. Mavituna, FEBS Lett., 155 (1983) 143. J. M. Park and F. Mavituna, in Proc. I. Chem. E. Symp. Process Engineering Aspects of Zmmobilised Cell Systems, UMIST, I. Chem. E. Publ., Rugby, 1986, pp. 295 - 303. B14 6 R. U. Schenk and A. C. Hildebrant, Can. J. Bot., 50 (1972) 199. 7 J. Monod, Recherches sur la Croissance des Cultures Bactbriennes, Hermann, Paris, 2nd edn., 1942. 8 H. E. C., Powers, Znt. Sug. J., 50 (1948) 149. APPENDIX a a A: NOMENCLATURE sieve aperture size (mm) median size of cell aggregates (mm) cv k, S coefficient of variation (5%) saturation constant for glucose (g 1-l) glucose concentration (g 1-l) Greek symbols specific growth rate (day-‘) maximum specific growth rate (day-‘) Pn 0 standard deviation (mm) c1