Download Engineering Presentation

A CANADIAN COMPANY
Providing Complete Power Solutions
For
Mission Critical
&
Industrial Applications
Agenda
 Introduction
 Industry Problems & Solutions
 UPS Products
 Standards & Technologies
 UPS Peripheral Products
 Power Quality Products
 Standards & Technologies
Power Problems/Solutions
All Always “On” UPS Systems Incorporate TVSS and LPS Filters
 UPS Systems
Technologies
 Back-up/Standby (Antiquated Technology – No Longer Manufactured)
 Line Interactive UPS Systems
 Dual Conversion On-line UPS Systems
 Frequency Converters (Electronic)
 Convert 50/60/400Hz In to 50/60/400Hz Out
 UPS Peripherals
 Smart Electrical Distribution Panel
 Wrap Around Bypass
 Power Quality Products
 Low Pass Series Filters
 Transient Voltage Surge Suppressors (TVSS)
 Isolating Line Filter
 UPS Terms






UPS Terms
THD
Crest Factor
Power Factor Correction (PFC)
Buck/Boost
Modified Sine Wave/True Sine Wave
Transfer Time
 Battery Terms





Float
Equalization
Constant Current Charging
Constant Voltage Charging
VRLA
UPS Technologies
Line Interactive
 Utility Supplies Power to Load Until Utility Failure
 2-4 ms Transfer Time
 Note: 16.7ms/Cycle at 60Hz
 Load Not Isolated From the Utility
 Utility Should Be Conditioned Surge Protection (Filtered & Surge Protected)
 Utility Should Be Voltage Regulated
 Buck & Boost
 “Modified Sine Wave” (PWM) or True Sine Wave
 Generally Smaller kVA Output (Less Than 3 kVA)
UPS Technologies
Line Interactive: Modified Sine Wave




Modified Sine Wave Output When On Battery Supply
Output RMS Voltage Regulated By Pulse Width
Inverter Only Functions When Utility Has Failed
Should Provide Voltage Regulated, Filtered AC Utility to Loads Until
Utility Failure Occurs.
UPS Technologies
Line Interactive: True Sine Wave Output
 True Sine Wave Output At All Times
 Provides Voltage Regulated, Filtered AC Supply to Loads Until Power
Failure Occurs
 Inverter Operates When AC Supply has Failed
 CPU Always Synchronizing Inverter Phase with AC Supply Phase
 Bi-Directional Inverter Also Charges the Batteries.
 Inverter will maintain phase with AC supply
UPS Technologies
Line Interactive Block Diagram
UPS Technologies
Dual Conversion Online UPS
 Zero Transfer Time
 Always:






Isolates the Load From the Input AC
Rectifies the Input AC
Power Factor Corrects to Unity: pf=1
Generates A True Sine Wave Output With the Inverter
Supplies Regulated & Isolated Voltage To the Load
Synchronizes to the Input Phase When Online
Dual Conversion On-Line UPS System
Dual Conversion Key Components
 General Block Diagram
Dual Conversion Key Components
 Inverter & Output Filter
 Insulated Gate Bipolar Transistors
 Unipolar PWM Waveform Generation
 Filtering For True Sine Wave Output
Dual Conversion Waveforms
 PWM Generation & Resulting IGBT Output
 Unipolar PWM Wave Generator
 Modulates a Reference Sinewave With a Triangle Carrier Wave.
 Triangle Wave Frequency around 22kHz (Above Audible Range).
 Less Harmonic Power to Filter, Greater Efficiency, Smaller Size
VCARRIER (TRI)
+Vdc
2
-Vdc
2
V REFERENCE (SINE)
Dual Conversion Output Waveforms
 Unfiltered Inverter Output & Filtered Output
 Output Filtering
 Eliminates the chop/step on the output waveform from the Inverter Circuit
 Ensures the current and voltage waveform stay in-phase for unbalanced loads.
BYPASS
P.S.
STATIC SWITCH
RESERVE
P.S.
RESV
INVERTER
AUTO-TRANS
RECTIFIER
INPUT
FILTER
STATIC SWITCH
12 PULSE RECTIFIER
INPUT
R
OPV
S
T
N
FIL
RECV
FILTER
BAT. POS.
BAT. NEG.
FIL
Dual Conversion On-Line UPS
 Modes of Operation
Online Mode
 Back-Up Mode
 Static Bypass
 Maintenance/Manual Bypass
 External Maintenance Bypass
Dual Conversion On-Line UPS
 Modes of Operation
 Online Mode
Back-Up Mode
 Static Bypass
 Maintenance/Manual Bypass
 External Maintenance Bypass
Dual Conversion On-Line UPS
 Modes of Operation
 Online Mode
 Back-Up Mode
Static Bypass
 Maintenance/Manual Bypass
 External Maintenance Bypass
Dual Conversion On-Line UPS
 Modes of Operation
 Online Mode
 Back-Up Mode
 Static Bypass
Maintenance/Manual Bypass
 External Maintenance Bypass
Dual Conversion On-Line UPS
 Modes of Operation
 Online Mode
 Back-Up Mode
 Static Bypass
 Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion Online
Key Components
 User Interface
 LCD Display with Push Button.
 Real Time Status
 Event Logs
 User Settings
 Communications Port
 Serial Communication / Open Collector Port.
 Monitor & Log UPS Status.
– Provide Warning to Customers,
– Peripheral Devices for Orderly Shutdown etc.,
– Warnings of Anomalies That May Occur (Power Outage, Battery
Condition, etc.).
Dual Conversion Online
Key Components
 CPU & Control
 Controls the Synchronization Circuit
 Matches the Input and Output Frequencies (PLL)
– Allows Static & Manual Bypass to Function Correctly
 Monitors and Regulates All Systems Within the UPS
 Ensures Constant, Clean and Regulated Voltage
 Monitors Overloading
 Monitors Vital Statistics and Alarm Points
 Monitors Utility Condition
Dual Conversion Online
Prerequisites
 Supplied AC Utility
 Always Converted to DC and Then to AC Via Inverter
 Critical Loads Are “Always” Isolated From Dirty AC Supply
 Cleans Up Dirty Auxiliary Generator Power
 Transfer of Power to Battery Back-Up is Seamless (0 Transfer Time)
 Input Current is Power Factor Corrected to Unity: pf=1
 Isolation Transformers Standard for Larger Systems
 True Galvanic Isolation for Common Mode Noise Removal
 Always Provides Clean, Regulated, Noise Free Power
Dual Conversion Online
Peripheral Equipment
 External Wrap-Around Bypass
 Allows for the Removal of UPS Without Disturbing the Critical Load
 Options:
 Isolation Transformer
 Kirk-key Interlock
 UPS Powered Smart Distribution Panel
 Isolates Faulted Load Circuit
 Protects Against Additional Load Failures Due to Initial Faulted Circuit
BYPASS
ISO. TRANS.
TO LOAD
PANEL
NFB-3P
N
UPS OUTPUT
3W+G
N-G
BONDED
3PH
4W+G
G
UPS INPUT
EXTERNAL BYPASS
BYPASS
4W+G
INPUT
RESERVE
S.S.
4W+G
RECT
RECT
INV
S.S.
NX SERIES UPS
BATS
Always “On” UPS Systems
Single Line Drawing of UPS System and
External Bypass System (Generic)
Dual Conversion Online
UPS Site Considerations
 Load Characteristics
 Voltage, Current, Frequency, Load Type: i.e. motors, PLC, PC
 Power Source
 Voltage, Utility or Generator?
 Extended Back-up Time
 How Much?
 Communication/Monitoring Requirements
 Location
 Environment
 Space Limitations
Dual Conversion Online
Services To Be Provided
 Engineered Solutions (Feature, Function, Form, Fit)
 Site Planning Services
 Power Evaluation
 Installation & Commissioning
 Operator Training
 Preventative Maintenance
 Extended Warranty
Dual Conversion Online
Recommended Options:





Extended Runtime Cabinets
Remote Monitoring Panel
Remote Emergency Stop
Communication Interfaces (SNMP, AS-400, Relay I/O)
Batteries (5/10/20 Year Warranties)
Frequency Converters
Prerequisites
Convert 50/60/400Hz Input to
50/60/400Hz Output
 User Specified




True Sine Wave Output
Full Galvanic Isolation
Solid-State Electronic Conversion
Options
 12 Pulse Rectifier
 Parallel Redundancy
Power Quality Products
 Industry Standards
 Power Quality Technologies
 Application of Power Quality Technologies
 Single Phase
 Three Phase
 Control & Communication
Industry Standards
IEEE (ANSI) C62.41
 Defines Test Practices on Surge Protection Devices
 3 Categories
 Category A (1,2&3)
– Long Branch Circuits & Outlets
 Category B (1,2&3)
– Major & Sub Distributions Panels & Short Branch Circuits
 Category C (1,2&3)
– Outside & Service Entrances
Industry Standards
IEEE (ANSI) C62.41 Cont.
Combination Wave
Ring Wave
Power Quality Products
Technologies





TVSS
Line Filtering
Line Isolation
Communication Filtering and TVSS Protection
Over Load Protection
TVSS Filters
Features
 Protection of Electrical Service Entrance and Sub-Panels
 Against:
 Massive Surge Impulses, Indirect Lightning Strikes,
 Common & Normal Mode Noise, Spikes, Transients,
 Low Frequency Harmonics
 Should Be Available in 1Ø & 3Ø Versions
 Wall Mount/Flush Mount
Series Design Isolating Line Filter
Features





Total Isolation
Re-establish “0” Volts Ground References
Low Pass Series Filtering
Eliminate 100% of Common Mode Noise
User Replaceable Modules
Series Design Low Pass Filter
 Should Offer AC Protection
 Dry Contact Status
 DC & Data Line Protection.





Industrial LANs
Twisted Pair, 3 wire up to 100 Mb/sec
ModBus+, DH+
RS-485 and RS-422
DeviceNet
Always “On” Manufactured
Systems
Side Mount
NEMA 12
Cabinet
Types
Rack-mount
3 Phase 208-600V 10 - 250kVA
Competitive Advantage
Always “On” Provides “Totally” Filtered
Protection
High End UPS Systems Address
1 Harmonic Distortion
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
4 Frequency Variations
5 Power Surges
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transients
6 Power Sags
3 Line Noise
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transients
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transient
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
8 Brownouts
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
9 Power Failures
2 Switching Transients
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
8 Brownouts
Always “On” Manufactured
Dual Conversion (Single Phase)
 N-Series
 700VA – 3kVA
 Single Ø In, Single Ø Out
 TN-11
 5kVA – 20kVA
 Single Ø In, Single Ø Out
 TN-31
 10kVA – 20kVA
 Three Ø In, Single Ø Out
Dual Conversion Online
Features of the N & TN Series
 Regulated True Sine Wave
 Low THD






Extended Battery Run-Time Available
Power Factor Correction
Cold Start From Battery
Auto Restart After Extended Blackout
Auto Frequency Detection
When On Utility
 Automatic Voltage Regulation
 Surge Suppression & TVSS
Dual Conversion Online
N &TN Features Continued






Rack mount and Other Configurations Available
Relay I/O Module For DCS Monitoring
Simple Management Network Protocol (SNMP) Slot
RS-232 Communication & Open Collector Alarm Points
Audible Alarms
Remote Emergency Stop Feature
Three Phase UPS Systems
Dual Conversion Online NX Series
NX-Series – Additional Features








10 kVA to 250 kVA
120/208//277/480//347/600V
6 or 12 Pulse Rectifier
Isolation Transformer
Maintenance Bypass
High Efficiency
Alarm Contacts, RS-232, RS-485, SNMP
N+1 Redundancy (IPRO)
 Up To 8 Units In Parallel, 2 MVA Combined
 Extended Runtimes Available & Customizable
“GENIE”
UPS Powered Smart Panel
 Designed to Identify a Overload Condition
 Clears Circuit In Less Than 1 Cycle
 Prevents Total Shutdown Of UPS
 Prevents Damaging And/or Dangerous
Short Circuit to UPS.
 Eliminates the “Time Window” of
Thermal Breakers (18 to 22 Cycles)
 Intelligent Design
 Distinguishing Between
 Normal Inrush Current
 Short Circuit or Overload Condition.
 “Genie” Communications Available for
Controller Monitoring and Alarm
 Simple Plug-in Breaker Design
 Easy Upgrade or Replacement.
DC UPS Systems
 Convert AC Utility to DC
 Provides DC Backup by Drawing Off
Batteries During Utility Failure.
 Filters & Conditions DC Supply
 Removes
 Sags, Surges, Transients, Noise
 Blackouts, Over-Voltages
Din Rail Mounted UPS
 Convenient Din Rail Mounted
Enclosure.
 Optional Extended Back-Up Time.
 DC Switching Module
 120VAC and 24VDC Output
 Offered in a Variety of Current Ratings
ELECTRICAL SERVICE ENTRANCE
TVSS FILTER - 1Ø & 3Ø models
 1Ø or 3Ø
 Delta or Wye, Up to 600 Volts
 Commercial and Industrial Applications.
 Removable Phase/Fuses,
 Self Diagnostics - LED Indicators Per Phase.
 Optional: Surge Counter, Dry Contact Form
C and Fault Test Button.
“PLC” 2+2 and 2+0 Protector
 The PLC 2+0 offers AC protection only.
 The PLC 2+2 offers AC & DC protection as
well as Data Line Filtering.
 Dry Contact (Forms A, B and C) are
available
 DC & Data Line Protection.





Industrial LANs
Twisted Pair, 3 wire up to 100 Mb/sec
ModBus+, DH+
RS-485 and RS-422
DeviceNet
Din Rail
TTF/ILF Isolating Line Filter
 Total Isolation
 Low Pass Series Filtering
 Re-establish “0” Volts Ground
References
 Eliminate 100% of Common Mode
Noise
 User Replaceable Modules
Always “On” Manufactured
Additional Product Technologies
 “DC” Power Source Controllers
 “Rectifiers/Chargers” 12, 24 and 48 Volt – 20, 40, 60A
 “Inverters” Numerous sizes
 “Power Supplies” DC/DC
Proprietary & Patents
Pending
Always “On” Offers




Engineered & Designed Solutions
Cutting Edge Technology
Localized Service
Individualized Support
Thank-You!
We Appreciate Your Time and Attendance.