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William H. Brown Christopher S. Foote Brent L. Iverson Eric Anslyn http://academic.cengage.com/chemistry/brown Chapter 29 Organic Polymer Chemistry William H. Brown • Beloit College 29-1 Organic Polymer Chemistry Polymer: From the Greek, poly + meros, many parts. • Any long-chain molecule synthesized by bonding together single parts called monomers. Monomer: From the Greek, mono + meros, single part. • The simplest nonredundant unit from which a polymer is synthesized. Plastic: A polymer that can be molded when hot and retains its shape when cooled. 29-2 Organic Polymer Chemistry Thermoplastic: A polymer that can be melted and molded into a shape that is retained when it is cooled. Thermoset plastic: A polymer that can be molded when it is first prepared but, once it is cooled, hardens irreversibly and cannot be remelted. 29-3 Notation & Nomenclature Show the structure by placing parens around the repeat unit: • n = average degree of polymerization. synthesized from n synthesized from Cl Polystyrene Styrene n Poly(vinyl chloride) (PVC) Cl Vinyl chloride To name a polymer, prefix poly to the name of the monomer from which it is derived. • For more complex monomers or where the name of the monomer is two words, enclose the name of the monomer in parens, for example poly(vinyl chloride). 29-4 Molecular Weight All polymers are mixtures of individual polymer molecules of variable MWs. • number average MW: Count the number of chains of a particular MW, multiply each number by the MW, sum these values, and divide by the total number of polymer chains. • weight average MW: Record the weight of each chain of a particular length, sum these weights, and divide by the total weight of the sample. 29-5 Morphology Polymers tend to crystallize as they precipitate or are cooled from a melt. Acting to inhibit crystallization are that polymers are large molecules, often with complicated and irregular shapes, which prevent efficient packing into ordered structures. As a result, polymers in the solid state tend to be composed of ordered crystalline domains and disordered amorphous domains. 29-6 Morphology High degrees of crystallinity are found in polymers with regular, compact structures and strong intermolecular forces, such as hydrogen bonds and dipolar interactions. • As the degree of crystallinity increases, the polymer becomes more opaque due to scattering of light by the crystalline regions. Melt transition temperature, Tm: The temperature at which crystalline regions melt. • As the degree of crystallinity increases, Tm increases. 29-7 Morphology Highly amorphous polymers are sometimes referred to as glassy polymers. • Because they lack crystalline domains that scatter light, amorphous polymers are transparent. • In addition they are weaker polymers, both in terms of their greater flexibility and smaller mechanical strength. • On heating, amorphous polymers are transformed from a hard glassy state to a soft, flexible, rubbery state. Glass transition temperature, Tg: The temperature at which a polymer undergoes a transition from a hard glass to a rubbery solid. 29-8 Morphology • Example: poly(ethylene terephthalate), abbreviated PET or PETE, can be made with % crystalline domains ranging from 0% to 55%. O O O O n Poly(ethylene terephthalate) 29-9 Morphology Completely amorphous PET is formed by cooling the melt quickly. • PET with a low degree of crystallinity is used for plastic beverage bottles. By prolonging cooling time, more molecular diffusion occurs and crystalline domains form as the chains become more ordered. • PET with a high degree of crystallinity can be drawn into textile fibers and tire cords. 29-10 Step-Growth Polymers Step-growth polymerization: A polymerization in which chain growth occurs in a stepwise manner between difunctional monomers. We discuss five types of step-growth polymers: • • • • • polyamides polyesters polycarbonates polyurethanes epoxy resins 29-11 Polyamides Nylon 66 (from two six-carbon monomers). O HO OH + O Hexanedioic acid (Adipic acid) H 2N N H2 heat 1,6-Hexanediamine (Hexamethylenediamine) O O N H Nylon 66 H N n • During fabrication, nylon fibers are cold-drawn to about 4 times their original length, which increases crystallinity, tensile strength, and stiffness. 29-12 Polyamides • The raw material base for the production of nylon 66 is benzene, which is derived from cracking and reforming of petroleum. 3 H2 catalyst Benzene O2 catalyst Cyclohexane OH O + Cyclohexanol Cyclohexanone HN O 3 COOH COOH Hexanedioic acid (Adipic acid) 29-13 Polyamides • Adipic acid is in turn the starting material for the synthesis of hexamethylenediamine. O NH4 + - O - O NH4 + heat O Ammoniu m h exanedioate (Ammoniu m ad ipate) O H2 N NH 2 O Hexanediamide (Ad ipamide) 4 H2 catalyst H2 N NH2 1,6-Hexanediamine (Hexameth ylen ediamine) 29-14 Polyamides Nylons are a family of polymers, the two most widely used of which are nylon 66 and nylon 6. • Nylon 6 is synthesized from a six-carbon monomer. O n N H 1. partial hydrolysis Caprolactam H O N 2. heat n Nylon 6 • Nylon 6 is fabricated into fibers, brush bristles, highimpact moldings, and tire cords. 29-15 Polyamides Kevlar is a polyaromatic amide (an aramid). O nHOC O COH + 1,4-Benzenedicarboxylic acid (Terephthalic acid) O C nH2 N N H2 1,4-Benzenediamine (p-Phenylenediamine) O CNH NH n + 2 nH2 O Kevlar • Cables of Kevlar are as strong as cables of steel, but only about 20% the weight. • Kevlar fabric is used for bulletproof vests, jackets, and raincoats. 29-16 Polyesters Poly(ethylene terephthalate), abbreviated PET or PETE, is fabricated into Dacron fibers, Mylar films, and plastic beverage containers. O O HO OH 1,4-Benzenedicarboxylic acid (Terephthalic acid) + O HO OH heat 1,2-Ethanediol (Ethylene glycol) O O O n + 2 nH2 O Poly(ethylene terephthalate) (Dacron, Mylar) 29-17 Polyesters • Ethylene glycol is obtained by air oxidation of ethylene followed by hydrolysis to the glycol. CH2 = CH2 O O2 catalyst CH2 -CH 2 H+ , H2 O 1,2-Ethanediol (Ethylene glycol) Oxirane (Ethylene oxide) Ethylene HOCH2 CH2 OH • Terephthalic acid is obtained by catalyzed air oxidation of petroleum-derived p-xylene. H3 C CH3 p-Xylene O2 catalyst O HOC O COH Terephthalic acid 29-18 Polycarbonates • To make Lexan, an aqueous solution of the sodium salt of bisphenol A (BPA) is brought into contact with a solution of phosgene in CH2Cl2. O CH3 + Na - O CH3 Disodium s alt of Bisphenol A O- Na + + Cl Cl Phosgene O CH3 O CH3 Lexan (a polycarbonate) O + 2 NaCl n 29-19 Polycarbonates Lexan is a tough transparent polymer with high impact and tensile strengths and retains its shape over a wide temperature range. • It is used in sporting equipment, such as bicycle, football, and snowmobile helmets as well as hockey and baseball catcher’s masks. • It is also used in the manufacture of safety and unbreakable windows. 29-20 Polyurethanes A urethane, or carbamate, is an ester of carbamic acid, H2NCH2COOH. • They are most commonly prepared by treatment of an isocyanate with an alcohol. O RN = C= O An isocyanate + R' OH RN HCOR' A carbamate Polyurethanes consist of flexible polyester or polyether units alternating with rigid urethane units. • The rigid urethane units are derived from a diisocyanate. 29-21 Polyurethanes • The more flexible units are derived from low MW polyesters or polyethers with -OH groups at the ends of each polymer chain. CH3 O=C=N N=C=O + nHO-polymer-OH Low -molecu lar-w eight polyester or polyeth er 2,6-Toluene diis ocyanate O CNH CH3 O NHCO-p olymer-O n A p olyurethane 29-22 Epoxy Resins Epoxy resins are materials prepared by a polymerization in which one monomer contains at least two epoxy groups. • Epoxy resins are produced in forms ranging from lowviscosity liquids to high-melting solids. 29-23 Epoxy Resins • The most widely used epoxide monomer is the diepoxide prepared by treating one mole of bisphenol A with two moles of epichlorohydrin. CH 3 O Cl + Na + - O O - Na + CH 3 the disodium salt of bisphenol A Epichlorohydrin CH 3 O O O O CH 3 A diepoxide 29-24 Epoxy Resins • Treatment of the diepoxide with a diamine gives the resin. CH 3 O O O O CH 3 A diepoxide NH 2 H2 N A diamine CH3 OH O OH O CH3 An epoxy resin H N N H n 29-25 Thermosets Bakelite was one of the first thermosets. 29-26 Chain-Growth Polymers Chain-growth polymerization: A polymerization that involves sequential addition reactions, either to unsaturated monomers or to monomers possessing other reactive functional groups. Reactive intermediates in chain-growth polymerizations include radicals, carbanions, carbocations, and organometallic complexes. 29-27 Chain-Growth Polymers We concentrate on chain-growth polymerizations of ethylene and substituted ethylenes. R An alkene R n • On the following two screens are several important polymers derived from ethylene and substituted ethylenes, along with their most important uses. 29-28 Polyethylenes Monomer Formula Common Name Polymer N ame(s) and Common Us es CH2 =CH 2 Ethylene Polyethylene, Polythene; break -res istant contain ers and packaging materials CH2 =CHCH3 Propylene Polypropylene, Herculon; textile an d carpet fibers CH2 =CHCl Vinyl chlorid e Poly(vinyl chlorid e), PVC; con struction tub ing CH2 =CCl2 1,1-D ichloroeth ylen e Poly(1,1-dichloroethylene), Saran ; food packaging 29-29 Polyethylenes CH2 =CHCN Acrylonitrile Polyacrylon itrile, Orlon ; acrylics and acrylates CF2 =CF2 Tetrafluoroeth ylen e Poly(tetrafluoroeth ylen e), PTFE; nonstick coatings CH2 =CHC6 H5 Styrene Polystyrene, Styrofoam; in sulatin g materials CH2 =CHCOOEt Ethyl acrylate CH2 =CCOOCH3 CH3 Meth yl methacrylate Poly(ethyl acrylate); latex p aints Poly(methyl methacrylate), Plexiglas ; glas s sub stitutes 29-30 Radical Chain-Growth Among the initiators used for radical chaingrowth polymerization are diacyl peroxides, which decompose on mild heating. O O O O D ib enzoyl peroxid e O 2 O A b enzoyloxy radical 2 + 2 CO2 A p henyl radical 29-31 Radical Chain-Growth Another common class of initiators are azo compounds, which also decompose on mild heating or with absorption of UV light. or h N C 2 : : N N C N Azoisobu tyronitrile (A IBN ) + N N N C Alk yl radicals 29-32 Radical Chain-Growth Radical polymerization of a substituted ethylene. • chain initiation or h In-In In 2 In In + R R • chain propagation In In + R In + R R R R In n R R R n R etc. 29-33 Radical Chain-Growth • chain termination. radical coupling In R 2 In R n n R R In n R R disproportionation In R n + R H In R n R 29-34 Radical Chain-Growth Radical reactions with double bonds almost always gives the more stable (the more substituted) radical. • Because additions are biased in this fashion, polymerizations of vinyl monomers tend to yield polymers with head-to-tail linkages. R R R R R R R R head-to-tail linkages R R head-to-head linkage 29-35 Radical Chain-Growth Chain-transfer reaction: The reactivity of an end group is transferred from one chain to another, or from one position on a chain to another position on the same chain. • Polyethylene formed by radical polymerization exhibits butyl branches on the polymer main chain. H A six-membered tran sition state leadin g to 1,5-hydrogen ab straction H nCH2 =CH2 n 29-36 Radical Chain-Growth The first commercial polyethylenes produced by radical polymerization were soft, tough polymers known as low-density polyethylene (LDPE). • LDPE chains are highly branched due to chain-transfer reactions. • Because this branching prevents polyethylene chains from packing efficiently, LDPE is largely amorphous and transparent. • Approx. 65% is fabricated into films for consumer items such as baked goods, vegetables and other produce, and trash bags. 29-37 Ziegler-Natta Polymers Ziegler-Natta chain-growth polymerization is an alternative method that does not involve radicals. • Ziegler-Natta catalysts are heterogeneous materials composed of a MgCl2 support, a Group 4B transition metal halide such as TiCl4, and an alkylaluminum compound. CH2 =CH2 Eth ylen e TiCl4 / Al( CH2 CH3 ) 2 Cl MgCl2 n Polyethylen e 29-38 Ziegler-Natta Polymers Mechanism of Ziegler-Natta polymerization. Step 1: Formation of a titanium-ethyl bond Mg Cl2 / TiCl 4 particle Ti Cl + Cl A l Ti + Cl Cl A l Diethylaluminum chloride Step 2: Insertion of ethylene into the Ti-C bond. Ti + CH2 = CH2 Ti 29-39 Ziegler-Natta Polymers Polyethylene from Ziegler-Natta systems is termed high-density polyethylene (HDPE). • It has a considerably lower degree of chain branching than LDPE and a result has a higher degree of crystallinity, a higher density, a higher melting point, and is several times stronger than LDPE. • Appox. 45% of all HDPE is blow-molded into containers. • With special fabrication techniques, HDPE chains can be made to adopt an extended zig-zag conformation. HDPE processed in this manner is stiffer than steel and has 4x the tensile strength! 29-40 Polymer Stereochemistry There are three alternatives for the relative configurations of stereocenters along the chain of a substituted ethylene polymer. R H R H R H R H R H Isotactic polymer (identi cal confi gurations) R H H R R H H R R H Syndi otactic polymer (alternating confi gurations) R H R H R H R H H R Atacti c pol ymer (random configurati ons) 29-41 Polymer Stereochemistry In general, the more stereoregular the stereocenters are (the more highly isotactic or syndiotactic the polymer is), the more crystalline it is. • The chains of atactic polypropylene, for example, do not pack well and the polymer is an amorphous glass. • Isotactic polypropylene, on the other hand, is a crystalline, fiber-forming polymer with a high melt transition. 29-42 Ionic Chain Growth May be either anionic or cationic polymerizations • Cationic polymerizations are most common with monomers with electron-donating groups. OR Styrene Isobutylene SR Vinyl ethers Vinyl thioethers • Anionic polymerizations are most common with monomers with electron-withdrawing groups. CN Styrene COOR Alkyl methacrylates COOR Alkyl acrylates CN Acrylonitrile COOR Alkyl cyanoacrylates 29-43 Anionic Chain Growth Anionic polymerization can be initiated by addition of a nucleophile, such as methyl lithium, to an activated alkene. R' R' R Li + R' R + Li + R' R R' etc. 29-44 Anionic Chain Growth An alternative method for initiation involves a one-electron reduction of the monomer by Li or Na to form a radical anion which is either reduced or dimerized to a dianion. Li + Li A radical anion Butadiene radical coupling to form a dimer Li + Li + Li Li A dimer dianion + Li + + A dianion 29-45 Anionic Chain Growth To improve the efficiency of anionic polymerizations, soluble reducing agents such as sodium naphthalide are used. + Na THF N a+ : Naphthalene Sodium naphthalide (a radical anion) The naphthalide radical anion is a powerful reducing agent and, for example, reduces styrene to a radical anion which couples to give a dianion. 29-46 Anionic Chain Growth N a+ Styrene N a+ N a+ N a+ A s tyryl radical anion A dis tyryl dianion • The styryl dianion then propagates polymerization at both ends simultaneously. 29-47 Anionic Chain Growth Propagation of the distyryl dianion. 1. 2n N a+ N a+ 2 . H O 2 A distyryl dianion n n Polystyrene 29-48 Anionic Chain Growth Living polymer: A polymer chain that continues to grow without chain-termination steps until either all of the monomer is consumed or some external agent is added to terminate the chains. • after consumption of the monomer under living anionic conditions, electrophilic agents such as CO2 or ethylene oxide are added to functionalize the chain ends. 29-49 Anionic Chain Growth • Termination by carboxylation. : n Na + CO 2 n COO- Na + H3 O + n COOH 29-50 Anionic Chain Growth • Termination by ethylene oxide. n Na+ O n - CH2 CH2 O Na + H2 O n CH2 CH2 OH 29-51 Cationic Chain Growth The two most common methods for initiating cationic polymerization are: • Reaction of a strong proton acid with the monomer. • Abstraction of a halide from the organic initiator by a Lewis acid. Initiation by a proton acid requires a strong acid with a nonnucleophilic anion in order to avoid addition to the double bond • Suitable acids include HF/AsF5 and HF/BF3. 29-52 Cationic Chain Growth • Initiation by a protic acid. R R R H + BF 4 - H3 C R + BF4 R R H3 C R R RR n + R BF4 - R • Lewis acids used for initiation include BF3, SnCl4, AlCl3, Al(CH3) 2Cl, and ZnCl2. 29-53 Cationic Chain Growth • initiation Cl + SnCl 4 + SnCl 5 - 2-Chloro-2-phenylpropane • propagation + + + 2-Methylpropene n + n + 29-54 Cationic Chain Growth • chain termination H2 O n + SnCl 5 - n OH + H+ SnCl 5 - 29-55 Ring-Opening Metathesis Polymerization • During early investigations into the polymerization of cycloalkenes by transition metal catalysts, polymers that contained the same number of double bonds as the monomers used to make them were formed. • for example: n TiCl4 , LiAl( C7 H1 5 ) 4 1,2-Ad dition polymer N orborn ene n ROMP polymer • this type of polymerization is known as ring-opening metathesis polymerization (ROMP). 29-56 Ring-Opening Metathesis Polymerization • ROMP polymerizations involve the same metallocyclobutene species as in ring-closing alkene metathesis reactions. M CH2 M A metal carben e CH2 con tinued polymerization M CH2 M CH2 M CH2 redraw n n ROMP polymer from cyclop entene 29-57 Ring-Opening Metathesis Polymerization • all steps in ROMP are reversible, and the reaction is driven in the forward direction by the release of ring strain that accompanies the opening of the ring. > Ring strain [kJ (kcal)/mol] 125 (29.8) 113 (27) >> 24.7 (5.9) 5.9 (1.4) 29-58 Ring-Opening Metathesis Polymerization • ROMP is unique is that all unsaturation present in the monomer is conserved in the polymer. • polyacetylene is prepared by the ROMP technique. metal-n ucleophilic carben e catalys t n Cyclooctatetraene Polyacetylene 29-59 Ring-Opening Metathesis Polymerization • poly(phenylene vinylene) is prepared as follows. OAc OAc AcO OAc H H ROMP heat -2 nCH3 COOH n n Poly(ph enylene vin ylen e) 29-60 Organic Polymer Chemistry End Chapter 29 29-61