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Minnesota Department of Natural Resources 500 Lafayette Road, St Paul, MN 55155 Project Title: Development of Renewable Energy Strategies Contract Number: EP3-13 Milestone Number: 8 Principal Engineer: Rob Bergh Phone: 651.259.5522 Report Date: 4.30.2013 Congressional District (RDF Awardee): Fourth Congressional District (PV Installations): First, Second, Fifth, Sixth, Seventh, Eighth Project funding provided by customers of Xcel Energy through a grant from the Renewable Development Fund. FINAL REPORT Executive Summary: The Department of Natural Resources (DNR) installed 8 solar photovoltaic (PV) systems into 7 State Parks and developed a renewable energy interpretive program. This prepared DNR for large-scale implementation of renewable energy resources by establishing renewable energy design and specification standards. The success leveraged by this RDF grant is evident. At this point DNR has 25 renewable energy systems installed across the state and is one of the Top Ten generators of photovoltaic electricity in Minnesota. DNR has succeeded in implementing renewable energy in a way that is cost effective and environmentally sustainable, and also in a way that informs and encourages others to apply renewable energy. Our 350 KW of renewable energy have also made us a significant industry job sustainer. This grant allowed DNR to achieve five key objectives: An assessment process and tool for determining the feasibility and siting of photovoltaic systems that evaluates multiple technical, environmental and interpretive factors. The development of standard designs, specifications and bid packages that have been used on all subsequent PV projects. A system monitoring platform that provides real-time data on solar generation and building energy consumption. Generation data is available at the total array and individual solar panel level. Automated system monitoring sends DNR support staff an email when a solar panel has failed. Installation of 99 KW of photovoltaic generating capacity. DNR was actually able to install 113 KW because of cost-effective design strategies and favorable industry trends in photovoltaic panel pricing. A renewable energy interpretive program that includes demonstrations, interpretive signage, rack card brochures and an interactive, touchscreen display at each park. The centerpiece of DNR interpretive efforts is an interactive website. With a theme of Energy-Smart, this new site (http://www.dnr.state.mn.us/energysmart) lets visitors in our Parks or across the web learn about energy at DNR including: Our renewable energy systems: where they are, how much energy they’re producing and how they work The economic and environmental benefits of renewable energy DNR strategies to reduce energy usage in our buildings and fleet What Minnesotans can do themselves to reduce energy. The outcomes of this project have exceeded our expectations. We have received very positive feedback on our website and attendance and engagement at interpretive events has been excellent. Thanks to this RDF Grant renewable energy is now an integral part of DNR’s sustainability strategy. Lessons Learned: Two important lessons learned have broad applicability. Use of micro-inverters. Traditionally solar panel outputs were combined at the array and high-voltage, direct current electricity was sent to a single central inverter inside the building for conversion to the alternating current electricity that powers our lights, appliances, etc. About four years ago a new generation of technology was introduced called the micro-inverter. Each solar panel is paired with a micro-inverter to convert the direct current produced by the panel to the alternating current used on the electric grid. The micro-inverter has proven to have several key advantages: Can provide more energy than traditional inverters. In an “apples to apples” comparison in the summer of 2012 at our Gilbert, MN site 16 micro-inverter equipped PV panels produced 105% of the energy produced by 16 PV panels using a traditional inverter. No single point of system failure. Failure of a traditional central inverter means loss of all energy production. Simpler design, installation and management. Safer because of low voltage DC and standard AC, instead of 600 volts DC with traditional inverters. No guarding or fencing is required for the wiring of micro-inverter based arrays. Provides performance monitoring at the individual PV panel level, not just at the entire array level. Without panel-level monitoring how would we ever know that one of 165 panels had failed? Future proofing. Let’s say we have to replace a solar panel 10 years from now and it is no longer available. With a central inverter you would have to carefully research the available panels to find one that has similar physical and electrical characteristics to the rest of panels. A mismatched panel could severely reduce the output of the array. With micro-inverters you could substitute any available panel/micro-inverter combination that could physically fit. The 240 volt AC output is electrically compatible with all the other panels. The only issue we had with micro-inverters was found and resolved on our first installations. Voltages increase across each micro-inverter in a branch circuit that typically has up to 15 micro-inverters. What we found, along with the rest of the industry, was that the voltage at the end of the branch circuit could rise to a level that caused the last few inverters to shut down. The solution to this is to connect to the branch circuit in the middle of the string of micro-inverters rather than at the end. The installer of our first three systems was required to rewire the arrays from end-fed to center-fed branch circuits. Value of system monitoring. DNR has developed a system monitoring platform that provides real-time data on solar generation and building energy consumption. There are four major benefits of system monitoring for DNR. The generation data at both the array and panel level is essential for effectively managing the hundreds of solar panels DNR has around the state. Many of these systems are geographically remote from the trained support staff in St Paul. Panel level monitoring features the ability to automatically send an email to report an error condition. Building energy consumption monitoring allows building occupants to observe how their behaviors impact energy usage. We have consistently seen that in the 60 – 90 days following the installation of building energy monitoring the building’s overnight power usage decreases as PC’s are powered off, coffeepots unplugged, power strips installed, etc. 2 The third major benefit of system monitoring is in support of DNR interpretive efforts. The real-time graphs of generation and usage make the concept real for visitors to our parks and website. We are also able to retrieve data from our energy submeters every half hour to build a consolidated, statewide picture of how much energy we are generating and using. The fourth major benefit of system monitoring is the ability to retrieve and analyze historical data. Analyses of history data downloaded from energy submeters allow DNR to compare and contrast the performance of different types of solar panels and inverters over time. Different mounting methods and angles can be analyzed, as well as the impacts of snow cover and panel soiling. DNR makes this data available to the public and has supplied data to industry researchers. Usefulness of Project Findings: This project placed eight photovoltaic systems in highly visible locations in Minnesota state parks. Static signage and a content-rich, interactive website serve to de-mystify the technology and encourage visitors to consider ways to generate their own renewable energy and reduce their energy usage. More renewable energy means cleaner air and more jobs in Minnesota. Distributed generation of electricity can increase the ability of the grid to handle peak loads on hot, sunny days. This project has increased the photovoltaic knowledge base in the areas of micro-inverter installation best practices and system monitoring, along with making publicly available a rich set of photovoltaic performance data. Summary of Benefits: The 113 KW installed under this Grant will generate about 150,000 kWh each year, reducing DNR annual operating expenses by $15,000. Over 107 metric tons of carbon emissions will be avoided each year. At this point DNR has 25 renewable energy systems installed across the state and is one of the Top Ten generators of photovoltaic electricity in Minnesota. DNR has succeeded in implementing renewable energy in a way that is cost effective and environmentally sustainable, and also in a way that informs and encourages others to apply renewable energy. Our 350 KW of renewable energy have also made us a significant industry job sustainer. System Installations: The eight photovoltaic systems are summarized below. Lac qui Parle Wildlife Management Area has a 16.1 kW, ground-mounted, photovoltaic system south of WMA HQ building. It has generated almost 50,000 kWh since it was installed in October 2010. Afton State Park has a 15 kW, ground-mounted, photovoltaic system by the Contact Station. It has generated almost 40,000 kWh since it was installed in October 2010. 3 Lake Shetek State Park has a 13.8 kW, roof-mounted, photovoltaic system at the new Sunrise Campground. It has generated almost 40,000 kWh since it was installed in December 2010. William O’Brien State Park has two photovoltaic installations. The 38 kW system by the Contact Station is made up of three photovoltaic ground mounts, and the other is a 9.9 kW roof mount at the Visitor Center. They have generated almost 115,000 kWh since they were installed. Fort Snelling State Park has a 3.6 kW, roof-mounted, photovoltaic system at the Visitor Center. It has generated almost 8,500 kWh since it was installed in December 2010. 4 Nerstrand Big Woods State Park has a 7.2 kW, ground-mounted, photovoltaic system by the Visitor Center. It has generated over 10,000 kWh since it was installed in December 2011. Wild River State Park has a 10.1 KW photovoltaic system by the Contact Station. These Minnesota-made solar panels have generated about 2,500 kWh since being installed in November 2012. Renewable Energy Interpretive Program One of our major objectives is to inform and engage the public about renewable energy in a comprehensive fashion that includes demonstrations, interpretive programming and displays. The centerpiece of DNR interpretive efforts is an interactive website. With a theme of Energy-Smart, this new site will let visitors in our Parks or across the web learn about energy at DNR including Our renewable energy systems: where they are, how much energy they’re producing and how they work The economic and environmental benefits of renewable energy DNR strategies to reduce energy usage in our buildings and fleet What Minnesotans can do themselves to reduce energy. 5 The Energy-Smart main page is located at: http://www.dnr.state.mn.us/energysmart. Figure 1 shows the main page and the wide range of energy topics available across the site. DNR has built its own energy monitoring database that is fed by renewable energy submeters across the state. The main page shows total generation and usage data for all DNR locations with renewable energy systems. Interactive charts driven by the database allow you to see how much energy these sites have generated and used on day, week, month and year timeframes. Figure 2 shows a typical solar energy page that presents information, pictures and generation/usage data for the site. These pages are table-driven so the addition of a new site requires no additional programming. Figure 3 shows the page explaining how solar energy works. Information is available at multiple levels of depth and detail to accommodate different user expectations and interests. Figure 4 show information on the economic benefits of renewable energy for individuals, businesses and the state of Minnesota. An interactive Solar Energy Payback Calculator is available to explore the financial benefits of renewable energy. Interpretive signage, rack card brochures and a touchscreen computer are available at DNR sites with renewable energy and interpretive programs have been conducted at several locations. Interpretive naturalists are being trained and have presentation materials to tailor. Figure 1: Energy Smart Home Page Figure 1: Main Page 6 Figure 2: Solar Energy Site Page 7 Figure 3: How Solar Energy Works Site Page 8 Figure 4: Economic Benefits Site Page 9 LEGAL NOTICE THIS REPORT WAS PREPARED AS A RESULT OF WORK SPONSORED BY NSP. IT DOES NOT NECESSARILY REPRESENT THE VIEWS OF NSP, ITS EMPLOYEES, OR THE RENEWABLE DEVELOPMENT FUND BOARD. NSP, ITS EMPLOYEES, CONTRACTORS, AND SUBCONTRACTORS MAKE NO WARRANTY, EXPRESS OR IMPLIED, AND ASSUME NO LEGAL LIABILITY FOR THE INFORMATION IN THIS REPORT; NOR DOES ANY PARTY REPRESENT THAT THE USE OF THIS INFORMATION WILL NOT INFRINGE UPON PRIVATELY OWNED RIGHTS. THIS REPORT HAS NOT BEEN APPROVED OR DISAPPROVED BY NSP NOR HAS NSP PASSED UPON THE ACCURACY OF ADEQUACY OF THE INFORMATION IN THIS REPORT. 10