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ME 8843 Advanced Mechatronics Instructor: Professor I. Charles Ume Power Rectifiers Advanced Mechatronics, Georgia Tech Outline • • • • • Motivation Rectification Technologies Diode Rectification Implementation Applications Advanced Mechatronics, Georgia Tech Motivation • Early experiments with Direct Current (DC) power relied on Leyden jars (rudimentary batteries) which had to be recharged via manual labor Leyden Jar (e.g. grad students) • Due to efficiency and safety reasons, Alternating Current (AC) is used for providing electrical power • A means to convert AC to DC is required - called Rectification Advanced Mechatronics, Georgia Tech AC Power Transmission Lines Rectification Technologies • Electromechanical • Synchronous rectifier – Used a motor attached to metal contacts that switched direction of current flow in time with AC input voltage • Motor-generator set – An AC motor coupled to a DC generator • Electrolytic – Two different material electrodes suspended in an electrolyte provide a different resistance depending on current flow • Mercury arc rectifier – A sealed vessel with mercury in it provides a DC power by transmitting electricity through ionized mercury vapor – Capable of power on the order of hundreds of kilowatts • Vacuum Tube Advanced Mechatronics, Georgia Tech – Capable of high voltages, but relatively low current Mercury Vapor Rectifiers From steel manufacturing plant in Germany Advanced Mechatronics, Georgia Tech Types of Rectification • Half Wave: – Negative components of sine wave are discarded • Full Wave: – Negative components are inverted Advanced Mechatronics, Georgia Tech Diode based Rectification • Diodes provide a compact, inexpensive means of rectification • Can create rectifiers from multiple diodes or purchase integrated module Diodes Diode Rectifier Modules Advanced Mechatronics, Georgia Tech Half and Full Wave Diode Rectification Half Wave Rectifier Full Wave Rectifier • While the output of the rectifiers is now DC (current only flows in one direction), the output oscillates Advanced Mechatronics, Georgia Tech Poly-phase rectification • Industrial settings usually have 3-phase power available for machines • Rectifying 3-phase power results in a DC voltage with less ripple Three-phase full-wave bridge rectifier circuit Input and output voltages for three-phase rectifier Advanced Mechatronics, Georgia Tech Output Voltage • Full wave rectification will produce a voltage roughly equal to Vo ≈ 2Vi,RMS • In practice, there will be a small voltage drop across the diodes that will reduce this voltage € accurate supplies, regulation is • For necessary Advanced Mechatronics, Georgia Tech Output Ripple • Output ripple will always be present in the circuits shown above • Amplitude of ripple can be reduced by adding a smoothing capacitor • Capacitor and load (shown here as a resistor) form low pass filter with time constant τ=RC • Time constant should be much longer than one ripple • For a given ripple amplitude capacitor size (in microfarads) given by Iload C= ×10 6 (Half wave) fVrip or Iload C= ×10 6 (Full wave) 2 fVrip f: line frequency Iload: Load Current Vrip: Amplitude of ripple voltage NOTE: Voltage rating of the capacitor must be > 1.4*Vout and large Advanced Mechatronics, Georgia capacitors should have bleeder resistors for Tech safety! Applications • DC Power supplies – Used to provide DC power to drive loads • Radios – Used to rectify received radio signals as part of AM demodulation – Signal to be transmitted is multiplied by a carrier wave – Diode in receiver rectifies signal Audio Signal Carrier Wave Modulated Signal Radio Transmission Advanced Mechatronics, Georgia Tech Rectified Radio Wave Diode Applications • Light Dimmer – Sends unrectified or half wave AC power through light bulb • Automobile Alternators – The output of the 3-phase AC generator is rectified by a diode bridge – More reliable than DC generator 6 Rectifier Diodes Advanced Mechatronics, Georgia Tech References • • • • • http://en.wikipedia.org/wiki/Rectifier http://en.wikipedia.org/wiki/Diode_bridge http://www.allaboutcircuits.com/vol_3/chpt_3/4.html http://my.integritynet.com.au/purdic/power1.html http://electronics.howstuffworks.com/radio.htm Advanced Mechatronics, Georgia Tech