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ELECTRONICS LEVEL 3 D.C. PRINCIPLES Unit 20430 V1 L3 C7 1 2 INDEX Introduction Electrical Concepts 4 5 Charge 6 Voltage 7 Work Done 7 Power 7 Class Task 9 Worked Example 16 Student Examples 17 EMF and Volt Drop 20 Ohm’s Law Review Task 21 Workshop Ohm’s Law 22 Kirchoff’s Laws 25 Student Examples 28 Workshop Series Parallel Circuits 32 Tutor Sig _____________ Workshop potentiometer 37 Tutor Sig _____________ Supplementary Questions 39 Tutor Sig _____________ Resistivity 41 Class Task 43 Temperature Coefficient 48 Class Task 51 Student Examples 54 Workshop Temperature Probe 57 Crossword 59 Strain Gauge 60 Voltage Divider 62 Student Examples 64 Workshop Voltage Divider 67 Review Questions 70 Pair Definitions 83 Glossary 84 Assessment plan 86 Tutor Sig _____________ Tutor Sig _____________ Tutor Sig _____________ Workbook completed : Tutor Signature __________________ Date ________ 3 Introduction For many of you, the majority of this unit will be a revision of knowledge and skills gained at Level 2. For others there may be many new terms and concepts. Your first task is to skim through the booklet and identify any words or phrases that you have not seen before or think that you don’t already have a good understanding of. Try to find about 10 words. These should be written in the table below. We will bring together all the words produced by the class (I may add some) and keep them on display during the lessons. By the end of the unit you should all have a good understanding of these key words. The second column of the table should be completed at the end of the unit. Key Words or Phrases Word or Phrase Explanation (to be completed at the end of the unit) 4 FUNDAMENTAL ELECTRICAL CONCEPTS Electric Charge Electric charge is the build up and movement of negatively charged electrons. All materials contain electrons but the electrons in some materials are more easily moved than in others. Conductors Conductors, such as copper, will have 1 electron in the outer shell of its atom, known as the Valence Level. This electron is easily moved from this shell by the application of voltage and it will easily move within the material. It is then known as a free electron and if enough electrons are forced (generally by voltage) to move in a particular direction it is known as current. Current is therefore the movement of free electrons. Insulators Insulators have more than 5 electrons in their outer shell and these are held tightly to the atom. Applying voltage to an insulator will not move theses electrons and current will not flow. However if sufficient energy (in the form of voltage or heat) is applied the insulator can be made to break down and the electrons will flow. A piece of glass which is a good insulator can be made to conduct electricity by the application of heat. The electrons are given energy from the heat and break away from the atom. We see this as molten glass. At this point the glass becomes a good conductor and current will flow through it. Semi-Conductors Semi-conductors (such as silicon shown opposite) have a valence level of 4 and are neither good conductors nor insulators. However their atomic structure can be changed by the addition of another material (called doping) to make them either conductors or insulators. We will look at this process when we look at semi-conductors in more detail later in the course. 5 CURRENT FLOW As we know current flow is the movement of negatively charged electrons in a material. The amount of electrons flowing determines the current value. The amount of charged electrons moving is measured in coulombs (C) and is given the symbol Q. One coulomb of charge is the combined charge of 6240000000000000000 electrons. That’s 6.24 x 1018 electrons. If that ‘chunk’ of electrons passes a point in 1 second then that is equal to 1A of current. Two amps of current would be twice as many electrons passing a given point in one second. From this definition we get the formula: Where I = current measured in amps Q = charge measured in coulombs t = time measured in seconds In other words, the amount of current flowing in a circuit is equal to the total charge of electrons divided by the time taken to pass a point in the circuit. Example 1 An electric charge of 12C flows pass a point in 3 seconds. Determine the amount of current flowing. I=Q/t I = 12 / 3 I = 4A Example 2 How long will it take for a charge of 6C to pass a point in a circuit if the current value is measured as 12A From the formula I = Q / t we can transpose to give t = Q / I t=Q/I t = 6 / 12 t = 0.5 seconds or 500mS 6 Voltage Voltage, or potential difference (PD) is an electromotive force (emf) that causes current to flow in a circuit. In order for current to flow the emf (V) must use energy. When energy is used, work (measured in joules) must have been done. We can say that if an emf of one volt moves a charge of one coulomb, one joule of work would have been done. We can show this as the formula Where: W = work done in joules (J) Q = charge in coulombs (C) V = emf in volts (V) In words, the amount of work, measured in joules, taking place in a circuit is calculated by the charge being moved and the voltage being applied to move it. Example An emf of 20V moves 4C of charge in an electric circuit. How much work is being done? W=QxV W = 4 x 20 W = 80J Power The energy used up is expended in the form of power, measured in Watts (W). Power is the rate at which energy is used and is calculated by the formula P=W/t In words, power is energy divided by time Example What is the power of a circuit that uses 30J in 6 seconds P=W/t P = 30 / 6 = 5W 7 POWER We have the formulas If we substitute the first two formulas in the third we will get P = I x V (Watts). This is the more familiar and more useful power formula. The power developed in an electrical circuit is the product of current and voltage and is measured in Watts. See if you can derive the formula P = I V from the three formulas above. We know from Ohm’s Law (Level 2 electrical) that I= V/R and V = IR and so we can substitute these formulas into P = I V to give us two other Power formulas P = I2R (Power is equal to current squared times resistance) P = V2/R (Power is equal to the voltage squared times resistance) Example A voltage of 12V causes a current of 3A to flow in a 4Ω circuit. Calculate the power P = I x V = 3 x 12 = 36 Watts P = I2R = 3 x 3 x 4 = 36 Watts P = V2/R = 12 x 12 / 4 = 36 Watts 8 Class Task We have looked at 3 main formulae: I=Q/t W=QxV P=W/t You will need to be able to use these formulas in their current form as well as transpose for any of the other terms. You will also need to be able to explain the formula in words and state all the units used. To enhance your understanding of the formula and to provide you with a revision sheet your task is to produce an A3 explanation of each formula. You will need to provide the following information on each of the three sheets: The original formula using symbols The original formula explained in words The units of all the terms An example of the original formula being used The transposition of the formula for each of the other two terms An example of each of these transposed formula being used A pictorial representation of the formula. You need to make this something that will help you remember the formula. The unit states that these formulas must be remembered and so they will NOT be provided in the assessment. The following pages should be used to produce the review sheets. You should then use your revision sheets to complete the Student Example Questions 9 10 11 12 13 14 15 Worked Example A 6Ω load is connected across an 18V load for 20 seconds. Determine: The charge (Q) on the circuit (Q = I x t) How much work (W) has been done (W = Q x V) The power (P) of the circuit (P = W / t) Calculation of Charge (Q) In order to calculate the charge we must first calculate the current flowing through the load I=V/R I = 18 / 6 I = 3A We now have current (3A) and time (20s) Q=Ixt Q = 3 x 20 Q = 60 Coulombs Calculation of Work (W) Work = Q x V Work = 60 x 18 Work = 1080 joules Work = 1.08kj Calculation of Power P=W/t P = 1080 / 20 P = 54W We can check this with P = V2 / R P = 182 / 6 = 54W (Also true for P = I x V and P = I2R) 16 Student Example 1 A 10Ω load is connected across a 120V supply for 5 seconds. Determine: The charge (Q) on the circuit (Q = I x t) How much work (W) has been done (W = Q x V) The power (P) of the circuit (P = W / t) 17 Student Example 2 A 0.05KΩ load is connected across a 150mV supply for 4.2mS. Determine: The charge (Q) on the circuit (Q = I x t) How much work (W) has been done (W = Q x V) The power (P) of the circuit (P = W / t) 18 Student Example 3 20V is applied to a circuit for 10 seconds. It is known that 1000j of work was done in that time. Determine: The charge of the circuit The current flowing The resistance of the load 19 EMF and VOLT DROP We know that in order for current to flow in a circuit we need an energy source. This applied energy in the form of voltage is known as the electro-motive-force (emf). This can come in the form of a battery or generator for example. As current flows, it causes volt drops across components within the circuit. This voltage is known as a volt drop and not an emf. An emf is the supplied voltage. A volt drop is a consequence of an applied emf within a circuit. I EMF Volt Drop CONVENTIAL AND ACTUAL CURRENT FLOW Before scientists were able to study the actual movement of electrons within circuits it was assumed that current flowed from the positive connection of an emf through the circuit to the negative. When it was finally discovered that in actual fact electrons (which are negative) move towards the positive of the emf it was too late to change all the thinking and theory related to electrical science. Scientists therefore decided to leave the idea of current flow from positive to negative. This is known as CONVENTIONAL current. We now know that ACTUAL current flow is the movement of electrons from negative to positive. Conventional current flow is actually the movement of the holes left behind by the electrons. It can be summarised as: Conventional current flows from positive to negative Actual current flow is from negative to positive Electron flow is from negative to positive Hole flow is from positive to negative 20 OHM’S LAW REVIEW TASK This task will review series and parallel resistive circuits. Your tutor will split the class into three groups. Instructions You will be given a resistive pack by your tutor. Determine the maximum number of series / parallel circuits possible using the resistors given. Work as a team to calculate the resistance of each of the resistor combinations Use the space below for working out but the combinations (diagrams) and the resistance value for each must be transferred to A3 paper for display. It doesn’t have to be ‘neat’ but it must be readable. The group with the most correct combinations in 15 minutes will win the prize 21 WORKSHOP PRACTICAL OHM’S LAW LAB Aim To prove Ohm’s law Theory Ohm’s Law states that the current through a resistor is equal to the voltage across it, divided by the resistance value. Equipment Adjustable DC power Supply Two Digital Multimeters 220Ω Resistor Procedure Task 1 Construct the following circuit A Adjustable DC Power Supply V 22 220Ω Task 2 Complete the table below using the following procedure: 1. 2. 3. 4. 5. Adjust the power supply voltage to the required voltage across the resistor Record the current value flowing through the resistor for each voltage step Calculate the current using ohm’s law for each voltage step Calculate the actual error and the percentage error for each voltage step Calculate the power used in the resistor for each voltage step Actual Error = calculated current – actual measured current Percentage error = actual error / measured current x 100% Results Table Resistor Voltage Measured Current Calculated Current Actual Error 0V 1V 2V 4V 6V 8V 10V 12V 14V 16V 18V 20V 23 Percentage error Calculated power Task 3 Plot a graph showing the relationship between voltage and current using the actual measured values from the table. I V Conclusion Do your results prove that Ohm’s Law is true? Were there any large errors in your readings? What have you learnt from completing this lab? Are there any other conclusions you can make from this lab? ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ 24 KIRCHOFF’S LAWS Kirchoff is accredited with the discovery of 2 laws. His first law relates to current within a circuit at a particular point. This point is also referred to as a node or junction. His law says that the sum of all the currents at the junction is equal to zero. I1 I4 I2 Current at this point is always zero I3 If we look at the circuit we can see that 2 currents are flowing into the circuit and two are flowing away. If the directions of the currents are taken into account the sum of the currents will always be zero. For example if i1 = 5A and i4 = 3A the total current flowing into the junction would be 8A. If i3 = 6A and i2 = 2A then current flowing out of the junction would be 8A. The direction of the currents are opposite so the total current at the junction would be 8 – 8 = 0A If any of the currents flowing into the junction increase there will be a corresponding increase in the current flowing away from the junction. 25 His law can also be expressed as the current flowing into a junction must be equal to the current flowing out of the circuit. This is relevant when we look at parallel circuits. 5A 8A 2A 1A The 8A flowing into the circuit split up into 3 currents determined by the resistance of each leg. The sum of the three currents is equal to the current flowing into the circuit. Taking into account the directions of the currents the sum is equal to zero. 26 KIRCHOFF’S SECOND LAW Kirchoff’s second law relates to the volt drops within a circuit. He says that the sum of the volt drops in a closed circuit is equal to the emf supplied. Circuit Diagram In the diagram below V1 + V2 + V3 would be equal to the emf supplied by the battery V4. V1 V2 V3 V4 V5 V5 is in parallel with V3 and so would have the same volt drop as V3 Kirchoff’s second law shows that the emf supplied to a circuit is ‘lost’ as volt drops throughout the circuit. For instance if V4 were equal to 12V this 12V would be dropped across the 3 resistances. The voltage remaining after the third resistor would be equal to zero. When you carry out series circuit calculations you should always check that the sum of the voltages within the circuit is equal to the supply voltage. 27 Example 1 Three resistors of 6Ω, 12Ω and 18Ω are connected in series across a 24V supply. Complete the circuit diagram below with this information and determine: total resistance total current flow voltage drop across each resistor power developed by each resistor. Show how the circuit demonstrates Kirchoff’s Second Law. 28 Example 2 Three resistors of 10Ω, 15Ω and 20Ω are connected in series across a 32V supply. Draw a circuit diagram using this information and determine: total resistance total current flow voltage drop across each resistor power developed by each resistor. Show how the circuit demonstrates Kirchoff’s Second Law. 29 Example 3 Three resistors of 6Ω, 12Ω and 18Ω are connected in parallel across a 24V supply. Draw a circuit diagram using this information and determine: total resistance current flow through each resistor voltage drop across each resistor power developed by each resistor. Show how the circuit demonstrates Kirchoff’s First Law. 30 Example 4 Two resistors of 6Ω and 12Ω are connected in parallel. They are then connected in series with an 18Ω resistor. Using this information draw the circuit diagram and determine: total resistance current flow through each resistor voltage drop across each resistor power developed by each resistor. Show how the circuit demonstrates both of Kirchoff’s Laws. 31 WORKSHOP PRACTICAL SERIES / PARALLEL LAB Aims To prove Ohm’s law. To prove the rules of calculating total resistance of series and parallel circuits. To prove Kirchoff’s Laws Equipment Adjustable DC power Supply 5 resistors of different values between 800Ω and 15kΩ Two Digital Multimeters 220Ω Resistor Procedure Determine the values of the colour coding of the resistor and complete the table below 1st Colour R Colour Digit 2nd Colour Colour 3rd Colour Digit Colour Exponent 4th Colour Colour Tolerance 1 2 3 4 5 Transfer the actual value to the table below and measure the resistance using an ohmmeter. R Resistance (from colour coding above) Measured Resistance Actual Error % error (difference between colour coding and measured) (Actual error/resistance from colour coding x 100%) 1 2 3 4 5 Do the actual errors fall within the stated tolerances ______________ 32 Stated percentage Tolerance Connection You will need to produce a series/parallel circuit using your chosen resistors. Three of your resistors should be connected in parallel. There should be a resistor in series before the parallel branch and a resistor after it. Draw the circuit diagram below stating the values of resistors. Circuit Diagram Calculations Calculate the total resistance of the circuit and the likely currents and voltages within the circuit. Discuss your answers with your tutor as you made need to make adjustments to the resistor positions to achieve adequate/safe readings. 33 Resistance Readings Build your circuit but DO NOT CONNECT TO THE SUPPLY Measure and record the resistance of your parallel branch ___________________ What was the calculated value of the parallel branch? ___________________ Is the measured resistance within 5% of the calculated ___________________ Measure and record the resistance of your circuit ___________________ What was the calculated resistance of your circuit ___________________ Is the measured resistance within 5% of the calculated ___________________ Voltage Readings Connect your circuit to a 10V DC Supply. Use a voltmeter to measure the voltage across each part of the circuit Measured Voltage across R1 ____________________ Calculated Voltage across R1 ____________________ What is the percentage error? ____________________ Measured Voltage across parallel branch ____________________ Calculated Voltage across parallel branch ____________________ What is the percentage error? ____________________ Measured Voltage across R5 ____________________ Calculated Voltage across R5 ____________________ What is the percentage error? ____________________ What is the value of the addition of the 3 voltages? ________________________ Measure the voltage across the complete circuit __________________________ Does this prove Kirchoff’s Voltage Law __________________________________ 34 Current Readings Remember an ammeter used to measure current MUST be connected in SERIES with the resistor being measured. Connect an ammeter in series with R1 and measure the total current flowing Measured Value _____________________ Calculated Value _____________________ What is the percentage error? ______________ Connect an ammeter in series with one of the three parallel resistors and measure the current flowing through it Measured Value _____________________ Calculated Value _____________________ What is the percentage error? ______________ Follow the same procedure for the remaining two parallel resistors Measured Value _____________________ Calculated Value _____________________ What is the percentage error? ______________ Measured Value _____________________ Calculated Value _____________________ What is the percentage error? ______________ What is the value of the addition of all three parallel currents ______________ Does this prove Kirchoff’s Law? ______________________________________ On the next page produce a large circuit diagram of your circuit showing the values at all points. Show how your results confirm Kirchoff’s Laws 35 36 WORKSHOP PRACTICAL Potentiometer Aims To measure the resistance of a potentiometer To observe the change in resistance of a potentiometer To observe the change in voltage output of a potentiometer Equipment Potentiometer 20V DC Power Supply Voltmeter Task 1 Measure the resistance of the potentiometer supplied 1 Maximum resistance ________________ 3 2 Measure the resistance for the following (approximate) positions. Pot Position Resistance Between 1 & 3 Resistance between 2 & 3 0% (fully turned left) 25% 50% 75% 100% (fully turned right) What can you say about the results obtained from this test. ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ 37 Task 2 Build the following circuit using your potentiometer and record the output voltage for the (approximate) positions indicated. 10kΩ 20V Supply V Pot Position Output Voltage 0% (fully turned left) 25% 50% 75% 100% (fully turned right) 38 Supplementry Questions Explain the following terms relating to resistors Tolerance ___________________________________________________________ ___________________________________________________________ preferred values ___________________________________________________________ ___________________________________________________________ stability ___________________________________________________________ ___________________________________________________________ power rating, ___________________________________________________________ ___________________________________________________________ power dissipation ___________________________________________________________ ___________________________________________________________ voltage rating ___________________________________________________________ ___________________________________________________________ current rating ___________________________________________________________ _________________________________________________________ 39 Describe the following non-linear resistors in terms of operating characteristics, symbols, connections, and applications. 1. Negative temperature co-efficient (NTC) thermistor 2. Light dependent resistor (LDR) 40 RESISTIVITY Resistivity is a measure of the resistive qualities of a material. It is an indication of how well it is able to allow current to pass through it. Different materials will have different values of resistance for the same length and cross sectional area because of their different resistivity values. A piece of copper that is 1m long with an area of 1m2 will have a much lower resistance than a piece of iron of the same dimensions because it’s resistivity value is much less. The value of resistivity can be used to calculate the resistance of a piece of wire of known dimensions. Resistivity (ρ) is equal to the value of resistance multiplied by the area divided by the length of the material ρ = Resistance x Area / length and its units are Ωm The formula can be transposed to give us a formula for resistance. This means that the resistance of a material can be found by multiply the resistivity by the length and dividing by the area. The table below shows the fixed values of resistivity for common electrical materials. As you can see silver has the lowest value of resistivity and it therefore has the lowest resistance for any given length and cross sectional area. Material Resistivity (Ωm) at 20oC Silver Copper Gold Aluminium Tungsten Nickel Iron Tin Platinum Lead Manganin 1.59 x 10-8 1.72 x 10-8 2.44×10-8 2.82×10-8 5.60×10-8 6.99×10-8 1.0×10-7 1.09×10-7 1.06×10-7 2.2×10-7 4.82×10-7 41 When calculating resistance the units for length and cross sectional area must be the same and as resistivity is given in Ωm we will uses metres for length and metres squared for area. Example Find the resistance of a 100m of copper wire if its area is 2.5mm2 We will need to look at the table on the previous page to find the resistivity of copper. The value given is 1.72 x 10-8 Ωm The length is in metres (100m) but the area is in mm2. We therefore need to convert mm2 into m2. There are a thousand mm in one metre but as we are converting mm2 into m2 the conversion is 10002 = 1000000 There are a million mm2 in one square metre. Therefore 2.5mm2 = 2.5 x 10-6 m2 R = 1.72 10-8 x 100 / 2.5 x 10-6 = 0.688Ω The formula can be transposed to find any of the unknowns. Create a formula for each of the variables (ρ , L and A) below by transposition. 42 Class Task It is important that you are confident explaining and using the formula You will need to be able to use this formula in its current form as well as transpose for any of the other terms. You will also need to be able to explain the formula in words and state all the units used. To enhance your understanding of the formula and to provide you with a revision sheet your task is to produce an A3 explanation of the formula. You will need to provide the following information on each of the three sheets: The original formula using symbols The original formula explained in words The units of all the terms An example of the original formula being used The transposition of the formula for each of the other terms An example of each of these transposed formula being used A pictorial representation of the formula. You need to make this something that will help you remember the formula. The unit states that this formula must be remembered and so it will NOT be provided in the assessment. The following page should be used to produce the review sheet. You should then use your revision sheet to complete the Student Example Questions 43 44 45 Student Example 1 Determine the resistance of a 500m length of 1.5mm2 copper wire. Calculate the resistance if the length was doubled? Calculate the resistance if the cross sectional area was doubled? What do these results tell you? 46 Student Example 2 What length of copper wire of 4mm2 would give a resistance of 2.5Ω How much aluminium wire would be needed to give the same resistance? 47 TEMPERATURE COEFFICIENT OF RESISTANCE For most materials increasing its temperature will increase its resistance. This means that it has a positive temperature coefficient. A common exception to this rule is carbon which is used in motor brushes. It has a negative temperature coefficient and its resistance goes down as its temperature increases. You will see that it has a negative number in the table below. Material Temperature Coefficient (K-1) Silver 0.0038 Copper 0.0039 Gold 0.0034 Aluminium 0.0039 Tungsten 0.0045 Iron 0.005 Tin 0.0045 Platinum 0.00392 Lead 0.0039 Manganin 0.000002 Constantan 0.00001 Mercury 0.0009 Nichrome 0.0004 Carbon -0.0005 Germanium -0.048 Silicon -0.075 You will also notice that the two semi-conductors (Germanium and Silicon) also have a negative temperature coefficient. This means that their resistance will decrease as temperature increases. 48 Calculating Resistance Change The new resistance for a change in temperature can be found using the following formula R = R0 (1 + α (T - T0) ) Where R0 = initial resistance α = temperature coefficient T - T0 = change in temperature Example A copper wire has a resistance of 2Ω at a temperature of 20 degrees Celsius. Calculate it’s new resistance if the temperature is increased to 400C. We can see from the table that copper has a coefficient of 0.0039 The temperature change is 40 – 20 = 20 R = R0 (1 + α (T - T0) ) R = 2 (1 + 0.0039 (20)) R = 2 (1 + 0.078 ) R = 2 (1.078) R = 2.156Ω Another way of calculating it is to calculate the change in resistance This is R x α x change in temperature In this example it would be 2 x 0.0039 x 20 = 0.156Ω This just then needs to be added to the original resistance (2 + 0.156 = 2.156) to give us the same answer. It’s up to you which way you calculate it. 49 Student Example 1 Determine the new resistance of a piece of copper wire if its original resistance at 20 degrees was 3Ω and it is heated to 50 degrees. What temperature would the same piece of wire need to be to measure 3.5Ω? 50 Class Task It is important that you are confident explaining and using the formula R = R0 (1 + α (T - T0) ) You will need to be able to use this formula in it’s current form as well as transpose for any of the other terms. You will also need to be able to explain the formula in words and state all the units used. To enhance your understanding of the formula and to provide you with a revision sheet your task is to produce an A3 explanation of the formula. You will need to provide the following information on each of the three sheets: The original formula using symbols The original formula explained in words The units of all the terms An example of the original formula being used The transposition of the formula for each of the other terms An example of each of these transposed formula being used A pictorial representation of the formula. You need to make this something that will help you remember the formula. The unit states that this formula must be remembered and so it will NOT be provided in the assessment. The following page should be used to produce the review sheet. You should then use your revision sheet to complete the Student Example Questions 51 52 53 Student Example 1 Determine the new resistance of a piece of copper wire if its original resistance at 20 degrees was 3Ω and it is heated to 50 degrees. What temperature would the same piece of wire need to be to measure 3.5Ω? 54 Student Example 2 Determine the new resistance of a piece of tungsten wire if its original resistance at 20 degrees was 1.5Ω and it is heated to 75 degrees. What temperature would the same piece of wire need to be to measure 2Ω? 55 Student Example 3 A conductor has a resistance of 10Ω at 20oC. It is heated to 50oC and its resistance increases to 11.14Ω. Determine the material of the conductor. b) A material has a resistance of 1.1MΩ at at 20oC. It is heated to 25oC and its resistance decreases to 836kΩ. Determine the material of the conductor. 56 WORKSHOP PRACTICAL Temperature Probe Aims To show the relationship between resistance and temperature. To calculate the temperature coefficient of the probe. Equipment Jug Temperature probe Multi-meter capable of measuring temperature Ohmmeter with probe Procedure Fill a jug with cold water Place both probes in the water Note the temperature and resistance Switch on the jug and take readings of temperature and resistance at 5 0 steps Temperature Resistance Ω 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 57 Plot a graph of temperature against resistance R t What is the resistance at 20oC _____________________________ What is the change in temp from 20oC to the maximum temperature _____________ What is the change in resistance from 20oC to the maximum temperature _________ Using these figures calculate the temperature coefficient of the probe material 58 Crossword 59 Strain Gauge Read through the text on the opposite page about strain gauges. Identify and highlight key words and phrases. Use your highlighted key words and phrases to produce a summary statement explaining the strain gauge. Remember the SEED method (Statement, Explanation, Example, Diagram). In order to produce the diagram you will need to visualise what the gauge might look like from the information in the text. Summary Statement Diagram 60 Strain Gauges A strain gauge is a device used to measure the strain of an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change is related to the strain by the quantity known as the gauge factor. A strain gauge takes advantage of the physical property of electrical conductance's dependence on not merely the electrical conductivity of a conductor, which is a property of its material, but also the conductor's geometry. When an electrical conductor is stretched within the limits of its elasticity such that it does not break or permanently deform, it will become narrower and longer, changes that increase its electrical resistance end-to-end. Conversely, when a conductor is compressed such that it does not buckle, it will broaden and shorten, changes that decrease its electrical resistance end-to-end. From the measured electrical resistance of the strain gauge, the amount of applied stress may be determined. A typical strain gauge arranges a long, thin conductive strip in a zig-zag pattern of parallel lines such that a small amount of stress in the direction of the orientation of the parallel lines results in a multiplicatively larger strain over the effective length of the conductor—and hence a multiplicatively larger change in resistance—than would be observed with a single straight-line conductive wire. 61 Voltage Dividers. Resistors can be used to produce a simple voltage divider. It is a circuit that takes the voltage from a supply and distributes it to other circuits at a lower value. For instance, a car lighting system might only need 6 volts. A voltage divider would be used to take the 12V from the battery and split it into 2 x 6V supplies. 12V Supply R1 V1 6V Supply R2 V2 6V Supply Vs The voltage will only split evenly if the resistances are the same. As long as both R1 and R2 above are the same resistance the voltage will be split evenly. To vary the voltage output of each half, the resistances must be changed. The voltage will be determined by the ratio of the resistors. The voltage across R1 will be It will be its resistance divided by the sum of the two resistors multiplied by the supply voltage. For instance if R1 = 50Ω and R2 = 100Ω, the voltage across R1 would be 50Ω / (50Ω + 100Ω) x 12V 50 / (150) x 120 = 4V 62 The voltage across R2 would therefore be 12 – 4 = 8V (from Kirchoff’s Law) This can be checked using the formula R2 / (R1 + R2) x 12 100 / (50 + 100) x 12 = 8V Worked Example A voltage divider is produced using 2 resistors of 1kΩ and 3.3kΩ. It is connected across a 10V power supply. Determine the voltages produced at the outputs 1kΩ Supply 1 3.3kΩ Supply 2 10V Supply Supply 1 = 1 x 103 / ( 1 x 103 + 3.3 x 103 ) x 10 Supply 1 = 1000 / (4300) x 10 Supply 1 = 2.33V (Remember to express your answer to 2 decimal places) Supply 2 = 10V – 2.33V = 7.67V This can be checked by Supply 2 = 3300 / 4300 x 10 = 7.67V 63 Student Example 1 A voltage divider is produced using 2 resistors of 18kΩ and 39kΩ. It is connected across a 24V power supply. Draw the circuit diagram Determine the voltages produced at the outputs. 64 Student Example 2 A voltage divider is produced using 2 resistors of 18Ω and 47Ω. It is connected across a 12V power supply. Draw the circuit diagram Determine the voltages produced at the outputs. 65 Student Example 3 A voltage divider connected across a 24V power supply has one resistor (R2) with a value of 1kΩ. It is required to have outputs of 10V and 14V. Draw the circuit diagram Determine the value of resistor R1 required to produce the outputs. (Hint : you will need to transpose the formula to make R1 the subject) 66 WORKSHOP PRACTICAL Voltage Divider Aims To demonstrate how a voltage divider can be designed to produce a required output To calculate the value of resistance to produce a given output Equipment Various Resistors (one of which must be a 1kΩ) 30V DC Power Supply Voltmeter Task 1 Connect 2 resistors (one of which must be the 1kΩ) in series across the 30V supply. The second resistor should be chosen by you but must be greater than 500Ω. Draw the circuit diagram below. Calculate the voltage you would expect across the 1kΩ resistor Measure and record the voltage across the 1kΩ ___________________ Calculate the voltage you would expect across the 2nd resistor Measure and record the voltage across the 2nd resistor _______________ Are your calculations and measured values within 5% _________________________ 67 Task 2 You are required to produce a 12V output from a voltage divider fed from a 30V power supply. One of the resistors must be a 1kΩ. You should calculate the value of the second resistor to produce 12V Produce a circuit diagram of the voltage divider Connect the voltage divider to the 30V supply and measure the output voltages Voltage across R1 ______________________ Voltage across R2 ______________________ Is the voltage output within 5% of 12V ____________________________________ 68 Task 3 Calculate the expected load current if a 10kΩ load was connected across the 12V output Connect a 10kΩ resistor across the 12V output and measure the new voltage across the load Voltage across Load _____________________________ Use the clamp meter to measure the current flowing through the load ___________ Calculate the power used by the load _____________________________________ Conclusion What have you learnt from carrying out this practical task? ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ 69 Introduction The more examples you carry out the easier the assessment will be. This follows the law that the more effort you put in the more you will get out. Unless you have a photographic memory there is no substitute for hard work before the assessment. Make sure you put in the work BEFORE the assessment! 1. State the formula for electric current using the symbols for charge and time 2. Explain the above formula in words 3. What are the units of each part of the formula 4. State the formula for voltage in a circuit using the symbols for energy and charge 5. Explain this voltage formula using words 6. What are the units for each part of this formula 7. State the 4 formulas for Power 70 8. Explain the formula for power that uses W and t 9. What is the difference between emf and volt drop 10. Explain the difference between conventional and actual current flow 11. Explain Kirchoff’s current law 12. Explain Kirchoff’s voltage law 71 13. Five resistances of 2, 5, 7, 12, 15 ohms are connected in series across a 12V supply. Determine the total resistance, current flowing, voltage across each resistor, power developed by each resistor and the total power of the circuit. Show how Kirchoff’s law can be used to explain the circuit Circuit Diagram 72 13a. The same 5 resistors are then connected in parallel. Determine the current, voltage and power at all points of the circuit. Show how Kirchoff’s law can be used to explain the circuit Circuit diagram 73 14. 2 resistors of 10K and 0.56K are connected in series with a parallel circuit containing three resistors of 12 x 103Ω, 0.007MΩ and 3KΩ. Determine the current, voltage and power at all parts of the circuit. Show how Kirchoff’s Laws can be used to explain the circuit 74 15. Define resistivity 16. State the formula for resistivity 17. State the units of all the components of the resistivity formula 18. Determine the resistance of a 50m length of 1.5mm2 copper wire. 19. What would the resistance be if the material in Q18 were changed to iron. 75 20. What would be the effect of increasing the area to 2.5mm2 for both copper and iron. 21. What would be the length of a copper wire of 2.5mm2 if the resistance was 2Ω 22. What length of tungsten wire would be needed to create a resistance of 100Ω if the cross sectional area was 0.2mm2 76 23. Describe the operation of a strain gauge 24. State the formula for the coefficient of resistance 25. State the units of all parts of the formula for coefficient of resistance 26. Determine the new resistance of a piece of copper wire if its original resistance at 20 degrees was 3Ω and it is heated to 30 degrees. 77 27. What temperature would it need to be changed to, to raise its resistance to 3.7Ω 28. Carry out the same calculation but for a piece of carbon 78 Complete the following table I 1 3A 2 400mA 3 5000μA Q 5mS 5C 200mS V 4 W Q 20J 2C 5 100V 6 12V 0.0005KJ P W 7 20mC 25J 8 30W 9 60mW t t 3µS 20mS 100mJ 79 Material R A l 10 Copper 1mm2 50m 11 Iron 4mm2 100m 12 Tungsten 2.5mm2 25m 13 Tungsten 1Ω 2.5mm2 14 Tin 2Ω 10mm2 15 Carbon 1Ω 100mm2 16 Copper 1Ω 50m 17 Iron 2Ω 50m 18 Tungsten 1Ω 50m 80 Original R Material Change in T 19 3Ω Copper 20 20 5Ω Platinum 30 21 2Ω Tungsten 43 22 1.5Ω Tin 10 23 2Ω Carbon 100 24 3.7Ω Copper 46.7 81 New R Vs R1 R2 25 12V 1KΩ 500Ω 26 24V 100Ω 25Ω 27 10mV 3.3kΩ 0.007V 28 250mV 2.2k 100mV 82 V1 Pair Definitions Partner’s Guess Definition 83 Term GLOSSARY OF TERMS Term Definition 84 85 Assessment Plan National Certificate Electronic Engineering Level 3 Student ____________________________________________ Assessment Title ____________________________________________ Unit ____________________________________________ Date of Assessment ___________________________________________ Location ___________________________________________ Type of Assessment ___________________________________________ Special Requirements ___________________________________________ Student Action Plan Tutor Signature _______________________________ Date ________________ Student Signature _____________________________ Date ________________ 86