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Effects of Voltage Unbalance on the Efficiency and Power Factor of Induction Motors: A Statistical Approach ENRIQUE QUISPE 1 , PERCY VIEGO 2 , JUAN COGOLLOS 2 1 Grupo de Investigación en Energías (GIEN), Departamento de Energética y Mecánica Universidad Autónoma de Occidente Km 2 Via a Jamundi, Cali, COLOMBIA Tel (0572) 3188000 Ext 11856, Fax (0572) 5553911 2 Centro de Estudio de Energía y Medio Ambiente (CEEMA), Universidad de Cienfuegos Carr. Camajuaní Km. 4, Cuatro Caminos, Cienfuegos, Cuba Tel 53-432 511963 Abstract: - When an unbalanced voltage system is applied to a three phase induction motor, several characteristics are affected: efficiency, power factor, losses, insulation life, temperature rise, torque, etc. Subsequently, it is important to develop mathematical models in order to evaluate these effects. In this paper statistical models are developed in order to estimate the effect of unbalanced voltages on the efficiency and power factor of induction motors. The equations relate the efficiency and the power factor with the positive sequence voltage, the negative sequence voltage, the unbalance NEMA definition and the unbalance IEC definition. The proposed equations permit to estimate the effect of voltage unbalance on the efficiency and power factor with a satisfactory accuracy. Key-Words: - voltage unbalance, efficiency, power factor, induction motors, NEMA and IEC definitions, statistical models. 1 Introduction The effects of unbalanced voltages on the performance of a three-phase induction motor have been studied widely. The influence of unbalanced on the efficiency [1],[2],[3], power factor[2],[3], derating in the machine [4],[5], temperature rise, and life reduction [6], increase of losses, and negative effects on the insulation [4],[6] y [7] are some contributions in the area. In recent papers, [1], [2] and [4], the authors have concluded that the efficiency and power factor of the motor depend on the positive sequence voltage, the negative sequence voltage, the voltage magnitude and the voltage angle. Likewise, these authors show that the derating factor given by the NEMA standard is insufficient to evaluate the effects of unbalance voltage on the motor, because it is based only in NEMA definition. However, these authors do not give a mathematical relation that may be used to evaluate the efficiency and power factor. There are two widely accepted definitions for voltage unbalance, the IEC (International Electromechanical Commission) definitions [8] and the NEMA (National Electrical Manufacturers Association) definitions [9]. The IEC definition is mathematically more rigorous compared to the NEMA definitions. In this work, using a statistical approach, the authors developed several multiple regression models to estimate the effect of unbalance voltage on the efficiency and power factor of induction motors. The equations relate the next variables: the positive sequence voltage, the negative sequence voltage, the NEMA definition and the IEC definition. These mathematical models estimate the effect of unbalance voltage on the efficiency and power factor of induction motors with satisfactory accuracy. It is important to mention that the equations were developed for a particular group of induction motors; therefore it is important to obtain a more general equations in a future work. 2 Characterization of Unbalance and their Effects Voltage Several authors [1], [2] and [4] had concluded that the efficiency and power factor of the motor depended on the positive sequence voltage, the negative sequence voltage, the magnitude of voltage and the angle of the voltage, likewise these authors show that Line Voltage Unbalance Factor (LVUF) given by NEMA standard is insufficient to evaluate effects over the induction motor. However these authors only give a qualitative explication and precise numerical values and characteristics have not been given. max imum voltage deviation LVUF from average voltage average voltage (2) This definition avoids the use of complex algebra, and is called Line Voltage Unbalance Factor (LVUF) or NEMA definition. 2.1 Voltage Unbalance Definitions The level of voltage unbalance that is present in a system can be specified using two commonly used definitions. The first definition is widely used in European standards and is based on the Theory of Symmetrical Components. The second definition is used in USA and avoids the use of complex algebra. 2.1.1 IEC Definition The definition of voltage unbalance used by academic community is the ratio of negative sequence voltage Vab2 to the positive sequence voltage Vab1 and is called Negative Sequence Voltage Unbalanced Factor. This definition is adopted by IEC 60034-26 [8] and is also known as the Voltage Unbalance Factor (VUF) or IEC definition. V VUF ab 2 Vab1 (1) For a set of unbalanced voltages Vab ,Vbc ,Vca , the positive and negative sequence voltages Vab1 and Vab2 are given by Vab a Vbc a 2 Vca 3 2 V a Vbc a Vca ab 3 Vab1 Vab2 The VUF can also be expressed in a more userfriendly form than given by equation (1), which requires only the three line-line voltage readings Vab , Vbc ,Vca . Where Vab 450 0,Vbc 363 .6 121 .44,Vca 405 130 Then, using Symmetrical Components the positive sequence voltage Vab1 is 404 .625 2.89 and the negative sequence voltage Vab2 is 50.217 23.98 . So, using the IEC definition, equation (1), the unbalance is : VUF 50.217 0.124 404.625 But if we use the NEMA definition, equation (2), the average voltage is 406.2 and the maximum voltage deviation from average voltage is 450-406.2=43.8, and the unbalance voltage is: LVUF 43.8 0.108 406.2 Therefore, there is a difference results between the two values. An extensive analysis made by Pillay [4] revealed that the differences are not significant when the motor operates by unbalanced supplies in the 5% range. where a 0.5 j0.866 and a 2 0.5 j0.866 1 3 6 V VUF ab2 Vab1 1 3 6 2.1.3 Comparative Example Consider three unbalanced line to line voltages: En Vab4 Vbc4 Vca4 (Vab2 Vbc2 Vca2 ) 2 En la 2.1.2 NEMA Definition The NEMA Standard MG1.1993 [9] and the IEEE community use the following definition: 2.2 Influence of Voltage Unbalance type In a recently work, Lee [2] show a comparison between different kinds of unbalance voltage and their effects on the efficiency, power factor and losses in a three phase induction motor of 3 HP. The Table 1 shows the partial results. The different types of unbalance are considered: mono-phase, bi-phase and three-phase, unbalanced with undervoltage, unbalanced with overvoltage and angles unbalances, respectively. RLI is the rate of the loss increment with respect to the balance condition. Lee reaches the conclusion that both the positive sequence voltage and the negative sequence voltage must be considered in order to evaluate the effects of the unbalance. Lee shows that when the valued of the positive sequence component ( V1 ) is large then the efficiency will be high and the power factor will be low (see Table 1). Also, if V1 is constant and V2 increases, the efficiency will be reduced more than the power factor. L V U F 0,00 V U F Va Vb Vc V1 V2 R L I fp 0 83,80 1,0 83,1 115,8 4,6 80,53 1,3 85,3 3,99 4 117,7 4,7 81,38 1,2 84,7 3,94 4 122,1 4,9 81,51 1,2 83,9 3,96 4 126,8 5,1 82,25 1,1 83,0 3,41 4 126,8 5,1 83,04 1,1 82,9 4,04 4 132,3 5,3 83,23 1,0 81,6 3,64 4 137,1 5,5 83,40 1,0 81,2 3,55 4 139,0 5,6 83,58 1,0 80,8 6,00 6 111,8 6,7 79,67 1,3 85,4 6,00 6 113,5 6,8 80,20 1,3 85,2 5,91 6 119,8 7,2 80,85 1,2 84,8 5,91 6 126,5 7,6 81,48 1,2 83,4 5,33 6 126,6 7,6 81,86 1,2 82,9 6,10 6 127,0 120 125,0 120 127,0 120 127,0 120 127,0 116,0 127,0 113,1 127,0 120 127,0 120 129,0 120 125,0 120 127,0 120 127,0 120 127,0 113,9 127,0 109,7 127,0 120 127,0 120 129,0 120 0,0 4 127,0 240 112,7 240 114,3 240 127,0 240 127,0 231,9 127,0 240 127,0 240 138,3 240 139,7 240 107,2 240 108,6 240 127,0 240 127,0 227 127,0 240 127,0 240 144,7 240 146,2 240 127,0 3,96 127,0 0 110,0 0 111,8 0 112,4 0 127,0 0 127,0 0 142,9 0 145,9 0 148,2 0 103,2 0 105,0 0 105,4 0 127,0 0 127,0 0 151,3 0 156,5 0 159,0 0 135,1 8,1 82,17 1,1 81,8 5,35 6 6 3 The Statistical Models to Evaluate the Efficiency and Power Factor Using the experimental results give by Lee [2] and a statistical approach, in this paper the authors developed mathematical equations that relate the next variables: the positive sequence voltage, the negative sequence voltage, NEMA definition and IEC definition, with the efficiency and power factor. The authors thought that using this formulation it is possible to evaluate the effects of unbalance voltage on the efficiency and power factor of induction motor in function of the voltage magnitude and unbalance type. Eficiencia vs V1 84 83.5 83 142,7 144,7 8,6 8,7 82,37 82,49 1,1 1,1 80,5 79,4 82.5 Eficiencia (%) 5,44 motor losses for a 0.05 of LVUF, depending on the type of unbalance. So, if the average voltage is kept fixed in 240 V, with Vbc constant, Vab increasing and Vca decreasing, the total losses increase at 115%. By other side, if the average voltage is maintained fixed at 240 V , Vab and Vca increasing, and Vbc decreasing, the total losses only increase at 105%. In other words, there is 10% difference for the same LVUF. By other side, the calculated derating factor is 0.7 in the first case and 0.77 in the second case, while the derating factor giving by NEMA is 0.75. 82 81.5 81 2 y = -0.0046x + 1.276x - 5.3088 2 R = 0.8288 80.5 80 79.5 Table 1. Different kinds of unbalanced and its effects on loss, efficiency and power factor in a 3 HP three phase induction motors. 79 100 105 110 115 120 125 130 135 140 145 150 V1 (V) Figure 1. Efficiency vs. Positive Sequence Voltage However, Lee gives only a qualitative description and does not give a mathematical equation with efficiency and power factor as function of V1 and V2 . On the other hand, Kersting and Phillips [5] show that motor losses depend on voltage magnitude and the type of unbalanced (magnitude and angle [2]). Also, he shows that the derating factor give by NEMA (based only in LVUF) in order to reduce of horsepower of motor is very poor to express the unbalance effects. Kersting and Phillips calculations for a motor of 25 HP , 240 V show that there is a great difference in 3.1 Evaluating the effect of unbalanced on the Efficiency voltage It is shown that there is a direct relation between the efficiency and V1 , but the correlation between these two variables is low. It is showed in the Figure 1, it was obtain using the next quadratic model: 0.0046 V12 1.276 V1 5.3088 The standard deviation for these model is 0.52 with a R 2 = 0.83. The model of figure 1 showed that in order to improve the correlation between the efficiency and voltage magnitude is necessary use a combination of variables. The next two models show a better correlation between and V2 when we add VUF factor. Then the figure 2 showed the results of the next models: For a VUF=0.04, the equation is 2.3691 V22 27.272 V2 5.165 with a R 2 =0.9279 For a VUF=0.06, the equation is 0.6867 V22 11.911 V2 30.779 3.2 Evaluating the effect of voltage unbalanced on the Power Factor In order to develop a equation to estimate the effect of unbalance on the power factor, a similar way was used. So, the authors found a lineal relation between the reduction of power factor and V1 . Figure 3 shows a high correlation R 2 = 0.9775 and a low standard deviation. The equation is: fp 0.1812 V1 106.01 with a R 2 =0.9847 E ficiencia vs V 2 84 83.5 2 y = -2.3691x + 27.272x + 5.165 2 R = 0.9279 83 2 y = -0.6867x + 11.911x + 30.779 2 R = 0.9847 Eficiencia (%) 82.5 82 81.5 81 80.5 80 Figure 3. Power Factor vs. Positive Sequence Voltage FD V = 4 FD V = 6 79 2 3 4 5 6 7 8 9 10 V 2 (V ) Figure 2. Efficiency vs. Negative Sequence Voltage In order to increase the correlation is necessary to include V2 and V1 . The model proposed is: 23.94 0.81 V1 2.6 10 3 (V1 V2 ) (3) 2.7 10 3 V12 (%) The proposed model of equation (3) have a multiple regression coefficient of 0.95 and a standard deviation of 0.29. By other side, through of multiple regression model the influence of LVUF or NEMA definition on efficiency was analyzed, : 70.78 0.11 V1 1.04 10 2 (V1 V2 ) (4) 4.03 10 3 ( LVUF V1 ) (%) This model of equation (4) has a multiple regression coefficient of 0.95 and a standard deviation of 0.41. The figure 4 shows another two equations that use a combination of variables. So, the next two models have a better correlation between fp and V2 when we use VUF. Also the figure 4 shows the results of the next models: For a VUF=0.04, the equation is fp 4.8119 V2 107.42 with a of R 2 =0.9881 For a VUF=0.06, the equation is fp 2.935 V2 105.39 with a R 2 =0.9749 87 Factor de Potencia vs FDV V2 = 4 FDV = 6 86 Factor de Potencia (%) 79.5 85 84 83 82 y = -4.8119 x + 107.42 R2 = 0.9881 81 y = -2.935 x + 105.39 R2 = 0.9749 80 79 The model giving by equations (3) and (4) showed that in order to increase the accuracy of the model it is necessary to use a several variables. 3 4 5 6 7 8 V2(V) Figure 4. Power Factor vs. Negative Sequence Voltage 9 In order to improve the correlation, in the same way that in the efficiency, is necessary include V2 , V1 and VUF or LVUF . Then, the resulting equation is: fp 115.892 2.0434 LVUF 0.1828 V1 (5) 1.6685 V2 0.3388 LVUF V2 (%) This model of equation (5) has a multiple regression coefficient of 0.98 and a standard deviation of 0.28. 3.3 Future Development The equations showed were developed for a concrete case. So for a future work this formulation will be extended for a more general case that permit evaluate the efficiency and power factor in function of magnitude, kind of unbalance and parameters specific in each machine (parameters that can be calculate by no invasive methods). 4 Conclusion To evaluate the efficiency the correlation using only V1 is low. From this work we can conclude that the correlation between the efficiency and voltage magnitude is improved by adding more variables such as V2 and VUF. The correlation between the efficiency and the voltage magnitude is higher when we include: V1 , V2 and VUF than we use only V1 . See the equations (3) and (4). To evaluate the power factor the correlation using only V1 is high. But it is better if in the equations use several variables: V1 , V2 and LVUF. See the equations (5). It is necessary to continue this work in order to obtain a more general model considering the effect of unbalance and the parameters of each motor. References: [1] J. Faiz, H. Ebrahimpour and P. Pillay, Influence of Unbalanced Voltage on the Steady-State Performance of a Three-Phase Squirrel-Cage Induction Motor, IEEE Transaction on Energy Conversion, Vol.19, No.4, 2004, pp.657-662. [2] Ching-Yin Lee, Effects of Unbalanced Voltage on Operation Performance of a Three-Phase Induction Motor, IEEE Transaction on Energy Conversion, Vol.14, No.2, 1999, pp. 202-208. [3] P. Viego, E. Quispe and J. Cogollo, Operación de los Motores Asincrónicos con Voltajes Desbalanceados de Diferente Tipo y su Efecto sobre la Eficiencia y el Factor de Potencia, Memorias I Congreso Internacional sobre Uso Racional y Eficiente de la Energía, CIUREE2004, ISBN 9583371327, Colombia 2004, pp.151-154. [4] P. Pillay, Derating of Induction Motors Operating with a Combination of Unbalanced Voltages and Over and Undervoltages, IEEE Transaction on Energy Conversion, Vol.17, No.4, 2002, pp.485491. [5] W.H. Kersting and W.H. Phillips, Phase Frame Analysis Effects of Voltage Unbalance on Induction Machines, IEEE Transaction on Industry Applications, Vol.33, No.2, March/April 1977, pp. 415-420. [6] B.N. Gafford, W.C. Duesterhoef and C.C. Mosher, Heating of induction motors on unbalanced voltages, AIEE Transaction on Power Apparatus and Systems Pt.III-A, Vol.PAS-78, pp. 282-297, June 1959. [7] E. Quispe, G. Gonzalez, J. Aguado, Influence of Unbalance and Waveform Voltage on the Performance Characteristics of three-phase Induction Motors, Proceedings of International Conference on Renewable Energy and Power Quality Applications, ISBN 8460798870, Barcelona, España 2004. [8] IEC 60034-26, Effects on Unbalanced Voltages on the Performance of Induction Motors, Publishing by IEC, 2002. [9] NEMA MG1-1993, Motors and Generators, Publishing by NEMA, 1993.