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International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ Simulation Design, Control and Analysis of Induction Motor based AC Chopper Cholleti Sriram, Voraganti David, Janardhan Rao [email protected] Abstract—To use the induction motor for various applications, controlling of speed is necessary. By having different speed control techniques of induction motor, stator voltage control is the only speed control technique which it can vary the voltage keeping supply frequency as constant at the input side of the motor, it can be provided by AC Chopper. By varying the stator voltage using ON-OFF control PWM technique of AC chopper, the control of speed of an induction motor is achieved. This paper proposes a stator voltage speed control technique of induction motor based AC chopper. This paper also discusses the simulation design, control and analysis of induction motor by using electro dynamics equations with the help of Simulink/MATLAB. Index Terms— Stator Voltage Control, Induction Motor, AC Chopper, ON-OFF control, PID Control. I. INTRODUCTION Speed control of induction motor can be achieved by controlling the parameters from both the stator side and the rotor side. However stator side control is preferred because of inherent advantages such as better efficiency, better control strategies, economical method etc. Stator side voltage control is generally an economical method of speed control [4,7]. Stator side voltage control is achieved by two methods namely, on-off control method and phase angle control method [6]. For domestic applications where the power rating of the motor is not very high, stator voltage control is very much preferred for speed control as speed variation is not very large [1,5,7]. In this project, an attempt has been made to design a complete drive system for the stator voltage control of the induction motor . The voltage control is possible with the use of an AC chopper which uses a switch for ON - OFF control . The modeling and simulation is done in SIMULINK, the versatile GUI tool available in MATLAB. The various tools available along with the documentation for guidance have been found to be very useful . Also an attempt has been made to achieve the required performance using PID control. Further, as an extension fuzzy logic control is proposed to be used to achieve good motor operation even under uncertain load conditions. Cholleti Sriram et. al.., The speed control of induction motor is more important to achieve maximum torque and efficiency. Induction motors are the most widely used motors for appliances, industrial control, and automation; hence, they are often called the workhorse of the motion industry because they are robust, reliable, and durable and have variable speed range. When power is supplied to an induction motor at the recommended specifications, it runs at its rated speed. However, many applications need variable speed operations. For example, a washing machine may use different speeds for each wash cycle. Historically, mechanical gear systems were used to obtain variable speed. Recently, electronic power and control systems have matured to allow these components to be used for motor control in place of mechanical gears. These electronics not only control the motors speed, but can improve the motors dynamic and steady state characteristics. In addition, electronics can reduce the systems average power consumption and noise generation of the motor. So speed control of an induction motor is very important. Following discusses about the organization of paper: Chapter I discusses about the introduction of the paper, Chapter II discusses about the AC Chopper and its operation using ON-OFF Control method, Chapter III discusses about the analysis and design of induction motor using electro dynamics equations, Chapter IV discusses about the simulation results with the help of Simulink/MATLAB, Chapter V discusses about the conclusion regarding the paper. II. AC CHOPPER If a thyristor switch is connected between AC supply and load, the power flow can be controlled by varying the RMS value of AC voltage applied to load; and this type of power circuit is known as an AC voltage controller. AC voltage controllers (ac line voltage controllers) are employed to vary the RMS value of the alternating voltage applied to a load circuit by introducing Thyristors between the load and a constant voltage ac source. The RMS value of alternating Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1771 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ voltage applied to a load circuit is controlled by controlling the triggering angle of the Thyristors in the ac voltage controller circuits. In brief, an ac voltage controller is a type of thyristor power converter which is used to convert a fixed voltage, fixed frequency ac input supply to obtain a variable voltage ac output. The RMS value of the ac output voltage and the ac power flow to the load is controlled by varying (adjusting) the trigger angle „α. Fig 3 Single phase full wave AC voltage controller circuit Fig.1 AC voltage controller block diagram There are two different types of thyristor control used in practice to control the ac power flow i. ii. ON-OFF control Phase control In On-Off control technique thyristors are used as switches to connect the load circuit to the ac supply (source) for a few cycles of the input ac supply and then to disconnect it for few input cycles. The thyristors thus act as a high speed contactor (or high speed ac switch). In phase control the thyristors are used as switches to connect the load circuit to the input ac supply, for a part of every input cycle. That is the ac supply voltage is chopped using thyristors during a part of each input cycle. The thyristor switch is turned on for a part of every half cycle, so that input supply voltage appears across the load and then turned off during the remaining part of input half cycle to disconnect the ac supply from the load. By controlling the phase angle or the trigger angle „α (delay angle), the output RMS voltage across the load can be controlled. The basic principle of on-off control technique is explained with reference to a single phase full wave ac voltage controller circuit shown in Fig.2. The thyristor switches T1 and T 2 are turned on by applying appropriate gate trigger pulses to connect the input ac supply to the load for „n‟ number of input cycles during the time interval t ON. The thyristor switches T 1 and T 2 are turned off by blocking the gate trigger pulses for „m‟ number of input cycles during the time interval tOFF. The ac controller ON time t ON usually consists of an integral number of input cycles. Cholleti Sriram et. al.., Fig.4. Waveforms III. PID CONTROLLER A proportional–integral controller (PID controller) is a generic control loop feedback mechanism (controller) widely used in industrial control systems – a PID is the most commonly used feedback controller. A PID controller calculates an "error" value as the difference between a measured process variable and a desired set point. The controller attempts to minimize the error by adjusting the process control inputs. However, for best performance, the PID parameters used in the calculation must be tuned according to the nature of the system – while the design is generic, the parameters depend on the specific system. Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1772 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ The PID controller calculation (algorithm) involves two separate parameters, and is accordingly sometimes called three term control: i. ii. iii. the proportional (P) the integral (I) the derivative (D) The proportional value determines the reaction to the recent error, the integral value determines the reaction based on the sum of recent errors, and the derivative value determines the reaction based on the rate at which the error has been changing. Heuristically, these values can be interpreted in terms of time: P depends on the present error, I on the accumulation of past errors, extension fuzzy logic control is proposed to be used to achieve good motor operation even under uncertain load conditions. A. AC Chopper Sub System AC chopper is modeled as a switch which is opened or closed in accordance with the signals from the controller. This AC chopper consists of a pulse generator, summer, switch, constant and auto scale blocks. Inputs to the switch are taken from the summer, sine wave and from the constant blocks. This constant block acts as a ground to the switch. The output from the switch is given to the auto scale graph. The SIMULINK block diagram of the AC chopper and its library functions are shown in Fig.6. Fig.6 AC Chopper Subsystem Fig. 5. Block diagram of a generic PID controller B. Electrical Sub System IV. MODELLING OF AC CHOPPER FED INDUCTION MOTOR With the recent availability of sophisticated software packages, Simulink/MATLAB has proved to be an extremely powerful and economic tool in the analysis and application of electric drive systems. Simulation helps in the selection of drive motors, converter design, appropriate control strategies and performance estimation. It also provides better insight into the operation, ideal models, and non-idealities of different drive motors. The entire drive system is made up of smaller subsystems for the purpose of ease of block diagram construction and easier analysis. The subsystems used in the drive system are a) b) c) d) Chopper subsystem Electrical subsystem Torque subsystem Mechanical subsystem Cholleti Sriram et. al.., The output of the electrical subsystem is the rotor current. The electrical subsystem can be modeled from the basic equation of an induction motor which is given by (R1+R21)I L + (L1+L21) dIL/dt + Eb sin(ωt – θ ) = Vm Sin ωt The block diagram of the electrical subsystem and its overall subsystem is shown in Fig. 7 respectively. The electrical subsystem takes chopper voltage and speed as the inputs. The output, however, depends upon parameters such as rotor EMF Eb, slip S, magnetizing reactance Xm and load resistance RL.. These are modeled and stored as library functions for use in the electrical subsystem. Each of these subsystems is discussed henceforth. Rotor Back EMF Sub System The rotor EMF in an induction motor is given by the equation and is shown in the Fig.8. E V 1XmRL jXmRL [( R1 R 2' ) j ( X 1 X 2' )}{RL jXm ] Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1773 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ D. Mechanical Sub System The mechanical subsystem is shown in the Fig.10 and the equation is given by J d Tg TL B dt Fig.7 Electrical Subsystem Fig.10 Mechanical Subsystem Complete Drive System Fig.8 Rotor EMF Subsystem C. Torque Sub System The complete drive system is shown in Fig 11. The system has been formed after the integration of all the subsystems mentioned previously. The entire drive system is divided into subsystems for ease of analysis and to avoid complicated block diagrams. Each of these subsystems are modeled individually and then integrated to form a complete drive system. These subsystems are modeled based on their mathematical equations. Each subsystem represents a mathematical relationship between two quantities. The Torque subsystem is shown in the Fig.9 and the equation is given by Te = KR 2 ' I ² s Fig.9 Torque Subsystem Cholleti Sriram et. al.., Fig.11 Complete Drive System Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1774 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ V. SIMULATION RESULTS Fig.12 Chopper voltage for 40% duty cycle Fig.15 Chopper voltage for 40% duty cycle Fig.13 Chopper voltage for 50% duty cycle Fig. 16. Speed for T L=40Nm without PI Fig. 17. Speed for T L=40Nm with PI Fig.14 Chopper voltage for 60% duty cycle Cholleti Sriram et. al.., Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1775 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ Fig.21. Speed for TL=60Nm without PI Fig.18. Ripples for TL=40Nm without PI Fig.19. Ripples for TL=60Nm with PI Fig.20. Speed for TL=60Nm with PI Cholleti Sriram et. al.., Fig.22. Ripples for TL=60Nm with PI Fig.23. Ripples for TL=60Nm with PI Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1776 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ Fig.24. Speed for TL=80Nm without PI Fig.27. Ripples for TL=80Nm with PI Fig.25. Speed for TL=80Nm with PI Fig.28. Speed for T L=100Nm without PI Fig.26. Ripples for TL=80Nm without PI Fig.29. Speed for T L=100Nm with PI Cholleti Sriram et. al.., Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1777 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ given in tables no. 1, 2 & 3. Table 1: Steady State speed with Nref = 1000rpm for different load torques Load Torque Without PI controller With PI controller 40 Nm 983 rpm 1150 rpm 60 Nm 972.3 rpm 1060 rpm 80 Nm 963 rpm 1025 rpm 100 Nm 958 rpm 995.5 rpm Fig.30. Ripples for TL=100Nm without PI Table 2: Speed ripple percentage for different load torques Fig.31. Ripples for TL=100Nm with PI Comparison for speed ripples with and without PI controller. Percentage of speed ripple can be calculated by using formula Speed ripple % = (Nmax – Nmin) / (Navg) Load Torque Without PI controller ( in %) With PI controller ( in %) 40 Nm 0.039 0.013 60 Nm 0.1022 0.023 80 Nm 0.1037 0.041 100 Nm 0.168 0.01704 Table 3: Settling time in speed waveforms for different load torques with Nref = 1000rpm Without PI With PI controller controller Load Torque ( in sec) ( in sec) 40 Nm 2.65 2.1 60 Nm 2.93 1.9 80 Nm 3.23 1.7 100 Nm 4.465 1.55 For a load torque of 40Nm, Speed ripple % = (1150 – 1149.19) / (1149.56) = 0.013 % Summary of observation and analysis of speed ripple for the proposed ON-OFF control with and without PI controller is Cholleti Sriram et. al.., Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1778 International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.2, pp. 1771-1779 ISSN 2078-2365 http://www.ieejournal.com/ VI. CONCLUSION In this paper, speed control of AC chopper fed induction motor is investigated. Phase control strategy can create problems like poor power factor. Chopping technique is found to solve the problems associated with the phase control and hence, in this project, chopping technique is employed to analyze the speed of induction machines when fed by such a power converter. An attempt is made to simulate the complete drive system in SIMULINK software package in MATLAB platform. PID controller is added for the better performance of the induction motor and the analysis of the induction motor is done with the help of graphs. The speed ripple is also calculated with and without PID controller for different load torques. VII. REFERENCES [1] H.S.Rajamani and R.A.McMahon, “Induction motor drives for domestic applications,” IEEE Industry Applications Magazine, Vol.3, No.3, May/June 1997. [2] D.G.Kokalj, “Variable frequency drives for commercial laundry machines,” IEEE Industry Applications Magazine, Vol. 3, No.3, May/June 1997. [3] V V Sastry, P Sankar Ganesh and V Madhavi, “High performance induction motor controller using thyristor voltage feedback”, Proceedings of the IEEE International conference on Power Electronics, Drives and Energy systems for Industrial growth, New Delhi, pp.44-47, January 1996. [4] Derek A Paice, “Induction motor speed control by stator voltage control”, IEEE transactions on Power apparatus and systems, Vol. PAS-87, pp.585-590, February 1968. [5] Characteristic Performance Analysis of Squirrel Cage Induction Motor, Xie Ying, Magnetics, IEEE Transactions on Volume: 45 , Issue: 2 , Part: 1 Digital Object Identifier: 10.1109/TMAG.2008.2009934, Publication Year: 2009 IEEE Journals. [6] Drive system of single side linear induction motors, Li Yaohua, Ren Jinqi, Electrical Machines and Systems, 2008. ICEMS 2008. IEEE Conference. [7] A Novel Technique for optimal efficiency control of induction motor fed by AC chopper Saracoglu, B, Kale, M, Ozdemir, E Power Electronics Specialists Conference PESC 04. 2004 IEEE 35th Annual, Vol.5 Cholleti Sriram et. al.., Simulation Design, Control and Analysis of Induction Motor based AC Chopper 1779