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Rectangular Wave Delta Modulation Buck Regulator for Voltage Regulator Modules J. Ngarmnil and K. Sooksood Department of Electronic Engineering, Faculty of Engineering, Mahanakorn University of Technology, Bangkok, 10530, Thailand Email: [email protected], [email protected] Abstract-This paper describes design of rectangular wave delta modulation (RWDM) buck regulator for voltage regulator modules (VRM). This regulator does not require clock generator as PWM regulators do. It has simple and compact circuit; it consumes less chip area. Hence, it is suitable for VRM application. The proposed regulator was simulated by HSpice simulation program using AMIS 0.5 µm CMOS parameters to verify the concept. It shows very fast transient response and 70.55% maximum efficiency. Moreover, the proposed buck regulator can easily be integrated onto a monolithic chip. I. INTRODUCTION Buck regulators have seen increasing popularity in their utilization in the voltage regulator modules (VRM) for modern microprocessor system. To decrease power consumption and increase the speed, the microprocessors will operate at significantly low voltage and high current. A VRM is used to deliver highly accurate supply voltage regulation and high output current to the microprocessors. Conventional buck regulators in VRM use pulse width modulation (PWM) signal to control on and off duration of switches in order to supply the input voltage to load. The switching is done at constant frequency and on time of the switch is adjusted to control the average output voltage. There are many control techniques both in analog and digital can be used to make PWM signal to control buck regulators [1-2]. However, to obtain high performance and efficiency of the regulators, a larger chip area and complexity are required to facilitate the required high performance control circuitries such as amplifier, saw-tooth generator, oscillator, A/D converter and an embedded controller in fully digital control. Function of the wave generator circuit is always critical under modern low voltage environment and having power supply variations from battery operation. Then a robust wave generator, which always comes with a high cost, will be needed. As a result, a high performance PWM-based regulator becomes expensive for a practical implementation. RWDM principle is also another attractive technique that can be used in high performance DC-DC converters because the RWDM output signal is pulse like PWM but fewer devices are required in the control circuitries. RWDM principle is firstly applied to switching power converter system in an inverter [3]. It shows an excellent low order harmonic attenuation. Recently, the RWDM control approach has been applied and successfully implemented onto a class-D audio amplifier [4-5] of which 92% maximum power efficiency has been achieved. In scenario of efficiency, ease of control, simple and compact structure, the RWDM is seen as another promising technique to be implemented in the control loop of a buck converter. This paper presents a new RWDM-based buck regulator scheme having four advantages. First, the triangular wave generator or oscillator is not required. Second, the integrator of the RWDM loop is reduced since the actual output voltage, which is essentially proportional to the switching rectangular wave, can be used instead. Third, the switching frequency is variable. Then, the power loss is low at low load current [6]. Finally, it provides faster transient response than V2 control method [7]. The proposed architecture is verified through HSpice simulation program. II. RWDM PRINCIPLE The RWDM principle is shown in Fig. 1 [8]. Conceptually, RWDM is similar to PWM except that the input signal VR(t) is compared with the feedback signal Ve(t), which is essentially the integrated signal of RWDM by integrator. Then, Ve(t) can track the amplitudes of VR(t) within the V hysteresis boundary. From Fig. 1, the frequency of RWDM signal can be given by f % # $ 1 V V %1 & ! ! " ' " ( ( T !T ) m " x (t ) m ! x (t ) * ! where m+ and m denote the slopes of the rising and falling e(t ) Hysteresis VR (t ) Vm (t ) Element ! Input signal Ve (t ) RWDM signal Integrator Upper boundary level Ve (t ) "V 2 ! "V 2 VR (t ) Lower boundary level B A T C T! Vm (t ) RWDM signal This work has been supported by a grant from Shell Centennial Education Fund. (1) Figure 1. RWDM principle ECTI-CON 2007 The 2007 ECTI International Conference ___________________________________________________________ 125 curve of the feedback signal Ve(t), respectively. x'(t) is the average slope of the input signal VR(t) and V is the tracking boundary corresponding to the magnitude of the hysteresis loop which is controlled directly by the trip voltage of the comparator. m+ and m are also controlled by the time constant of the integrator in the feedback path. Derived in Eq. (1), the frequency of RWDM output signal is variable frequency. The frequency is a function of hysteresis boundary and slopes of both input and feedback signal. Based on the principle, RWDM controller is simple for implementation. RWDM-based converters can then be integrated with less area consumption than conventional PWM converters. Considering Eq. (1), it can notice that the slope of the input signal x'(t) of the RWDM loop is normally small in the application of switching regulator as compared to m+ and m . Then, the variation of the switching frequency is not too broad and can be a predictable parameter. The RWDM-based buck regulator is illustrated in Fig. 2. It is noted that the preliminary integrator in the RWDM loop is cancelled out of the circuit, while the integration of RWDM signal is taken from the output voltage of error amplifier node. However, this is double integral signal because a buck regulator is always second order system. initial condition of vout(0) = Vout and iL(0) = ILmin. The ton is the time that vout(t) = Vout. Calculating Eq. (2) yields ton = 0.343 µs. B. Off-Time Interval The off-time interval (toff) is taken during MP is opened and MN is closed. This is a second-order system with zero forced response. Thus, the differential equation of the output voltage is d2 d vout vout vout ! ! %0. dt RL C LC dt 2 Similar to the ton, the toff can be determined by solving Eq. (3) under the initial condition of vout(0) = Vout and iL(0) = ILmax. The toff is the time that vout(t) = Vout. Calculating Eq. (3) yields toff = 2.4 µs. C. Switching Frequency From the above analysis, it can be observed that the time intervals are a function of L, C, load resistance, input voltage and output voltage level. Then, the switching frequency is varied as a function of these values and directly obtained from f % III. BUCK REGULATOR ANALYSIS AND DESIGN The steady state analysis and design of RWDM-based buck regulator is discussed in this section. Fig. 3 demonstrates the ideal waveforms of output voltage and inductor current used for calculation. The proposed buck regulator is designed to meet a following specification for VRM: Vin = 12 V, Vout = 1.5 V ±1%, and Iout = 20 A. The inductor L is 0.9 µH, output capacitor C is 3300 µF and load resistor is 75 m!. 1 % 364.564 kHz . ton ! toff SR % Vout % 87463.56 V/s ton (2) Vout max Vout The ton can be straightforward analyzed by solving second order differential equation of the output voltage under the Vout min t toff ton I out T (a) L MN (5) vout d2 d vout vout Vin . v ! ! % 2 out dt dt RL C LC LC Vin (4) D. RWDM Signal Slopes Referring to Eq. (1), the frequency of the RWDM signal depends on signals’ slope. The input signal of the RWDM is the regulated output voltage and the feedback signal is the PIcontroller output voltage. The rising and falling slope of the regulated output voltage can be approximated as follow: A. On-Time Interval During MP is closed and MN is opened (ton). It is obviously seen that, this is a second order system with DC forced response. The differential equation of the output voltage is MP (3) iL C Vout LOAD I L max IL vgp R1 + Gate Drive I L min R2 C1 vgn RWDM + Figure 2. RWDM buck regulator t toff ton O.A. Vref T (b) Figure 3. Ideal waveforms, (a) output voltage and (b) inductor current ECTI-CON 2007 The 2007 ECTI International Conference ___________________________________________________________ 126 VDD M5 M9 M8 Vin ! M1 M7 M 21 M16 Vin M2 M11 CC M12 Vout MC I bias M18 M 6 M14 M4 M3 M17 M13 M19 M15 M 22 M 20 M10 VSS Figure 4. CMOS operational amplifier SF % Vout % 12500 V/s toff (6) where SR and SF are the slopes of rising and falling curve, respectively. "Vout is a desired output ripple. The feedback signal slopes (m+ for rising and m for falling curve) are obtained by multiplying slopes of the regulated output voltage with error amplifier gain. Error amplifier is designed using PIcontroller with the gain of 50 and the integrating time of 1 ns. Thus, m+ = 4373177.843 V/s and m = 625000 V/s. E. Hysteresis Boundary The average slope of the regulated output voltage is much VDD M 25 M 27 M 28 M 26 M 29 M 30 vin ! vin M 24 M 23 M 31 vout M 32 I Bias VSS Figure 5. CMOS hysteresis comparator VDD M 40 M 39 M 33 M 34 M 41 M 35 M 37 M 47 M 43 M 45 vp M 49 M 46 M 50 vgp smaller than feedback signal slopes. Then, the x'(t) in Eq. (1) can be neglected as The proposed buck regulator has been verified through HSpice using AMIS 0.5 µm CMOS parameters. The PMOS switch (MP) with W/L = 600 mm/1 µm and the NMOS switch (MN) with W/L = 200 mm/1 µm were employed. They showed 0.01 # on resistance. The parameter of a 0.9 µH MVR series Coilcraft inductor was used. It had 1.72 m# of dc resistance. The output capacitor was 3300 µF with 3 m# ESR. The CMOS opamp with class-AB output buffer was used as illustrated in Fig. 4. The simple CMOS hysteresis comparator in Fig. 5 was also utilized. The gate driver was design using CMOS inverter chains [9] with 100 ns dead time, demonstrated in Fig. 6. The control circuitries were biased with regulator input voltage and Ibias = 50 µA. The transistors aspect ratios and component values are listed in Table 1. The simulation results of the output voltage are shown in Fig. 7 and 8. The output voltage has maximum ripple of 11.8 mV and switching frequency of 407.554 kHz at 20-A output current. 2.5 2 M 55 M 56 M 61 M 59 M 63 vn vgn RWDM M 57 M 64 M 60 1.5 1 0.5 M 58 M 52 Cd M 62 Voltages [V] M 38 M 53 (7) M 42 VSS VDD M 51 . IV. SIMULATION RESULTS M 36 Cd V + m! ! m" , Substituting known value (f, m+, and m ) into the Eq. (7), the hysteresis boundary of the RWDM loop can then be obtained as "V = 1.5 V. M 48 M 44 m! m" f % 0 M 54 0 100u 200u Time [sec] VSS Figure 6. CMOS gate driver with dead time Figure 7. Simulated output voltage ECTI-CON 2007 The 2007 ECTI International Conference ___________________________________________________________ 127 300u Fig. 9 exhibits the regulated output voltage and current when output current is stepped from 10-A to 20-A. It can be seen that the RWDM buck regulator provides very fast transient response (approximately 1.5 µs). In addition, the switching frequency only depends on output current, but the output voltage level and ripple are not affected. Finally, the power efficiency as a function of output current at Vin = 12 V and Vout = 1.5 V is illustrated in Fig. 10. It shows maximum power efficiency of 70.55% at 10-A output current. The power efficiency of the designed RWDM buck regulator is not too high, because the employed CMOS process is improper for high power operation. To improve power efficiency, the external discrete power MOSFET should be used as switches. 1.52 Voltages [V] 1.51 1.5 1.49 1.48 220u Time [sec] 200u 240u 1.51 1.49 The analysis and design of RWDM-based buck regulator for VRM is presented in this paper. It has simple circuit and can be easily integrated onto monolithic chip. Furthermore, the proposed regulator provides very fast transient response, which suitable for VRM applications. The HSpice simulation results are included to confirm the theory. They agree well with the theoretical calculations. They show 1.5 µs transient response and 70.55% maximum power efficiency. REFERENCES [1] R. W. Erickson, and D. Maksimovi$, Fundamentals of Power Electronics, 2nd ed., Massachusetts: Kluwer Academic Publishers, 2001, ch. 1. [2] S. Maniktala, Switching Power Supply Design & Optimization, New York: McGraw-Hill, 2004, ch. 3. [3] P. D. Ziogas, “The delta modulation technique in static PWM inverters,” IEEE Trans. Ind. Appl., vol. 17, no. 2, pp. 199-204, 1981. [4] K. Nandhasri, J. Ngarmnil, and K. Moolpho, “A 2.8V RWDM class-D power amplifier using an FGMOS comparator,” Proc. IEEE ISCAS 2002, vol.5, pp. 261-264, 2002. [5] S. C. Li, V. C. Lin, K. Nandhasri, and J. Ngarmnil, “New high efficiency 2.5V/0.45W RWDM class-D audio amplifier for portable consumer electronics,” IEEE Trans. Circuits Syst. I, Reg. Papers, vol. 52, no. 9, pp. 1767-1774, 2005. [6] B. Arbetter, R. Erickson, and D. Maksimovi$, “DC-DC converter design for battery-operated systems,” Proc. IEEE PESC 95, vol. 1, pp.103-109, 1995. [7] D. Goder and W. R. Pelletier, “V2 architecture provides ultra-fast transient response in switch mode power supplies,” Proc. HFPC 96, pp.19-23, 1996. [8] R. Steele, Delta Modulation Systems, London: Pentech Press, 1975, ch. 6. [9] A. J. Stratakos, S. R. Sanders, and R. W. Broderson, “A low-voltage CMOS DC-DC converter for a portable battery-operated system,” Proc. IEEE PESC 94, vol. 1, pp. 619-626, 1994. 1.47 TABLE I TRANSISTORS ASPECT RATIOS AND COMPONENT VALUES 20 Currents [A] Voltages [V] Figure 8. Simulated output ripple V. CONCLUSION 15 10 360u 400u Time [sec] 440u Figure 9. Regulated output voltage when output current is stepped 75 Efficiency [%] 70 65 60 55 5 10 15 20 25 I out [A] Figure 10. Power efficiency versus output current 30 Components M1-M2 M3-M4 M5, M8, M9, M10, M11 M6 M7 Mc M12, M13, M16, M17 M14, M15, M18, M19 M20 M21 M22 M23-M24 M25-M26, M29-M30 M27-M28 M31-M32 M33, M35, M37, M43, M45, M51, M53, M59 M34, M36, M38, M44, M46, M52, M54, M60 M39-M40, M55-M56 M41-M42, M57-M58 M47, M49, M61, M63 M48, M50, M62, M64 Cc Cd ECTI-CON 2007 The 2007 ECTI International Conference ___________________________________________________________ 128 Dimension 20 µm/2 µm 38 µm/2 µm 6.9 µm/1 µm 152 µm/2 µm 28 µm/2 µm 1.5 µm/2 µm 22 µm/2 µm 22 µm/1 µm 40 µm/1 µm 600 µm/0.5 µm 400 µm/0.5 µm 25.5 µm/1 µm 28.5 µm/2 µm 29 µm/1 µm 6 µm/1 µm 5 µm/2 µm 10 µm/2 µm 10 µm/1 µm 20 µm/1 µm 100 µm/1 µm 50 µm/1 µm 0.15 pF 100 pF