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3608 Journal of Applied Sciences Research, 8(7): 3608-3612, 2012 ISSN 1819-544X This is a refereed journal and all articles are professionally screened and reviewed ORIGINAL ARTICLES Project Based Learning of a Test Distribution System and its Configuration: A Case Study K.A. Karim, N.C. Cheow and L.K. Onn 1 Department of Electrical, Electronic and Systems Engineering Universiti Kebangsaan Malaysia, 43600Bangi, Selangor, Malaysia. ABSTRACT This paper describes the application of the project based learning (PBL) on the test distribution system. The methodologies and the real time simulation are developed for the audit base case load flow, short circuit and electromagnetic transient analysis. The control and protection scheme, generator, capacitor switching, protective relay setting and coordination are designed such a way that the system losses are reduced. Besides, the analysis of the system is able to maintain the reliability and quality of the power system. Key wrods: PBL, Test distribution system, demand, system loss, simulation. Introduction Generation, transmission and distribution are the main parts of the power system. The electricity is generated in the power station, which is installed with generators, control and instrumentation equipments, switchgears and other associated plants and equipment for quality power distribution (Hannan et al., 2005, Salam et al. 2010). Transmission lines are required to transport the bulk electricity from the power stations to various locations to enhance supply reliability as well as to achieve effective utilization of power (Hannan et al., 2009). Transmission of electricity is usually at high voltage so as to reduce transmission losses, substations equipped with transformers are required to step down electricity from high voltages to low voltages to suit the requirements of the various categories of consumers such as commercial, industrial and domestic (Sallehhudin et al., 2009, Hannan et al., 2011, Ghani et al., 2012). At consumer sides, there are various sensitive equipment and devices whose operation might be affected by the quality level of the power system (Subiyanto et al., 2011, Ghani et al., 2012, Hannan et al., 2012, Subiyanto et al., 2012). Therefore, power quality mitigation is important issue (Hannan et al., 2006, Hannan et al., 2009, Hannan et al., 2012). At present the transmission system in Malaysia is at voltages of 66kV, 132kV, 275kV. Electrical energy is distributed to consumers via distribution system. The distribution system represents the final linkage between the consumers and the power stations. The distribution process starts at the termination of the transmission lines at distribution substations. The voltage is then stepped down by step down transformers to supply to the load centers via the distribution network. The distribution voltages used in Malaysia are 33 kV, 11 kV and 415/240. This paper deals with the test distribution system that was given as project based learning (PBL) task. Methodologies and a real time simulation of the given task has been developed for audit base case load flow analysis. In the simulation, control and protection scheme, generator, capacitor switching, protective relay setting and coordination have been designed to reduce the system losses and it analysis to maintain the reliability and quality of the power system (Hannan et al., 2004, Yorkshire Electricity, Benmouyal, 1999, Verma et al. 1979). However, this paper highlighted only the system configuration, load demand, duration and losses. Test Distribution System: A test distribution system is shown in Fig. 1. It comprises of network operating at medium voltage (MV) and low voltage (LV) levels to obtain power from the transmission network or the grid. In some cases, the distribution network may also have embedded generators connected to it. Most customers are connected to the distribution network at MV or LV levels. In this project, the distribution network is connected to the grid with some loads being supplied by a generating unit. The following sections describe a distribution network and to complete the project tasks, it will be necessary for modeling the network and obtain the correct load flow and short-circuit results. Corresponding Author: K.A. Karim, Dept. of Electrical, Electronic & Systems Engineering, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia; E-mail: [email protected] 3609 J. Appl. Sci. Res., 8(7): 3608-3612, 2012 Fig. 1: Test distribution system System Configuration: The main step down substation is connected to the grid at nominal voltage of 132 kV, i.e., the source. The maximum 3-phase and 1-phase-to-ground fault currents at the source are given with a 3-phase solid fault on the 132 kV bus. The 132 kV is stepped down to 11 kV using 2 x 30 MVA transformers whose parameters are also indicated in Fig. 1. The main intake substation has another voltage transformation, i.e., 132/33 kV. Parameters for the two 45 MVA transformers are also indicated in Fig. 1. The two transformers are also sized in accordance to the same principle as for the 132/11 kV power transformers. The 11 kV and 33 kV buses are arranged in single-bus single-breaker scheme with two buses connected through a bus-coupler breaker. Feeders and Substations: On the 11 kV side of the main intake substation, there are 2 x incoming feeders from the two power transformers and 8 x 11 kV outgoing feeders. On the 33 kV side, there are also 2 x incoming feeders from the two power transformers and 4 x outgoing feeders supplying a series of PPUs (Main Distribution Substations). Typically an 11/0.433 kV substation (red box) comprises of switches for incoming and outgoing feeders as well as for distribution transformer feeder as indicated in Fig. 2. The Ring Main Unit (RMU) with capability to break only on load, the transformer feeder is provided with a switchable fuse with the use breaking the fault current and subsequently opening the switch on no load or the load current. Ring Main Unit or RMU is a unit to make up a distribution substation comprising at least a minimum of two load break switches and one switch fuse unit. It is installed in ring as well as radial circuits. A main distribution substation (PPU) has incoming voltage at 33 kV or 22 kV and stepped down to 11 kV and typically arranged as shown in Fig. 2. The switches are all circuit breakers. Fig. 2: Typical arrangement of PPU 3610 J. Appl. Sci. Res., 8(7): 3608-3612, 2012 Network Circuits Connections: Table 1 lists the kVA size of transformers at each substation and the corresponding static loads connected to its secondary. At 433 V, loads are to be connected in grounded-star while at 11 kV loads are delta connected. Table 2 is the motor specification for each substation. Table 1: Substation transformer and static loads Transformer 1 (T1) Substation Size Load (kVA) (kVA) Paper Mill 2500 400 Jaya Sun Puchong Hospital Samua Aloe RTM Disk Jong Shield Cowan Chem 500 2500 2500 750 2500 2000 2500 750 300 300 1000 1500 Table 2: Motor specification Substation Rated Voltage (kV) Paper Mill 3.3 Transformer 1 327.23 595.45 480.44 393.3 284.44 2041.2 313.47 451.1 175.88 300.55 751.06 813.23 Load P.F. 0.88 Transformer 2 (T2) Size Load (kVA) (kVA) 2500 600 Load P.F. 0.85 0.9 0.82 0.91 0.87 0.86 0.87 0.95 0.86 0.83 0.81 0.82 0.9 Remarks Refer to Table 3 for motor loads on T1 and T2 Refer to Table 4 For motor load on T2 Rated Power (kW) 2000 Loading (kW) NEMA Code Lock-Rotor Reactance (p.u.) R (p.u.) X (p.u.) Sub-transient Transient 1200 Type B 0.0753 0.149 0.119 0.1958 Paper Mill Transformer2 0.433 2000 1500 Type D 0.161 0.104 0.0991 0.0991 Chem 3.3 2000 1000 Type B 0.0753 0.149 0.119 0.1958 Results And Discussion Reducing system losses to optimal level for the given test distribution system, annual demand and loads are simulated and shown in Table 3. Table 3 concludes that the annual loss for the original test distribution system is 1.0587 MW (40.86-39.8013). The annual cost of losses is (.0587 MW x RM0.29/kWh x 24 hours x 365 days) RM 2,689,521.48. Therefore, the annual cost of losses for original system is RM 2,689,521.48. Table 4 shows the simulated demand, power loss and the power factor of the system. Table 3: Annual demand and load for test distribution system Original test distribution system Load (%) Duration (%) 100 5 90 10 80 25 75 20 60 20 50 10 40 10 Annual Total Index 0.05 0.09 0.2 0.15 0.12 0.05 0.04 Table 4: Original test distribution system demand and system losses Power Before Capacitor installed Demand Loss P(MW) Q(MVAR) P(MW) 58.372 32.465 1.513 Power(MW) Demand 2.919 5.253 11.674 8.756 7.005 2.919 2.335 40.860 Load 2.84295 5.11731 11.3718 8.52885 6.82308 2.84295 2.27436 39.8013 PF (%) Q(Mvar) -3.397 87.39 From the load flow analysis result as shown in Fig. 3 for 33 kV network and all 11 kV, where load buses are under the voltage limit. Capacitors are installed to increase the voltage limit to achieve the desire level (90100%). 3611 J. Appl. Sci. Res., 8(7): 3608-3612, 2012 Fig. 3: Load Duration for test distribution system To get the minimum power losses analysis, the changes of losses of various generating is shown in Table 5. Result show that the 1200 kW generating unit does not incurred additional system losses. Terminal voltage at 11 kV bus varies between 11.074kV to 11.123kV. The maximum and minimum voltage limit for 11 kV is 11.55kV (105%) and 10.45kV (95%) respectively. Therefore, it can be considered that there is no voltage limit for 1200 kW generating unit. Table 6: Change of Losses for Variation of Generating Unit Generator After generator set up Before generator set up Output System Loss System Loss P (MW) P (MW) Q (Mvar) P (MW) Q (Mvar) 3000 1.537 -3.83 1.513 -3.397 2500 1.608 -3.715 1.513 -3.397 2000 1.562 -3.789 1.513 -3.397 1800 1.546 -3.816 1.513 -3.397 1700 1.539 -3.828 1.513 -3.397 1600 1.532 -3.838 1.513 -3.397 1550 1.529 -3.843 1.513 -3.397 1530 1.528 -3.845 1.513 -3.397 1500 1.526 -3.847 1.513 -3.397 1450 1.524 -3.852 1.513 -3.397 1430 1.523 -3.854 1.513 -3.397 1350 1.519 -3.86 1.513 -3.397 1300 1.517 -3.863 1.513 -3.397 1250 1.515 -3.866 1.513 -3.397 1200 1.513 -3.869 1.513 -3.397 Change ∆P 0.024 0.095 0.049 0.033 0.026 0.019 0.016 0.015 0.013 0.011 0.01 0.006 0.004 0.002 0 ∆Q 0.433 0.318 0.392 0.419 0.431 0.441 0.446 0.448 0.45 0.455 0.457 0.463 0.466 0.469 0.472 Voltage 11 kV 11.103 11.176 11.123 11.111 11.104 11.097 11.093 11.093 11.091 11.087 11.086 11.081 11.077 11.074 11.074 Conclusion In the paper, theoretical and practical approaches have been learned and applied in the project based learning (PBL) on the test distribution system. 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