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Overcurrent Protection And The 2002 National Electrical Code
NE02
Questions & Answers To Help You Comply
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®
A
presentation format of questions and answers has been
used in this bulletin to focus on the factors which are pertinent to
a basic understanding and application of overcurrent protective
devices. Relevant sections of the National Electrical Code® are
referenced and analyzed in detail. Sections are translated into
simple, easily understood language, complemented by one-line
diagrams giving sound, practical means of applying overcurrent
protection, as well as affording compliance with the National
Electrical Code®. This Buss® bulletin is helpful to engineers,
contractors, electricians, plant maintenance personnel, and
electrical inspectors. It also should prove to be a valuable
training aid for formal and informal instruction.
Free Training at www.bussmann.com
Bussmann® offers training modules that complement this NE02
bulletin. Use these learning aids with the NE02 Bulletin.
(1) On-Line Narrated Presentations
Narrated presentations for some key NEC® sections can
be played on-line over the Internet. The audio narration
plays on your computer speakers while the graphic
presentation displays on your computer monitor.
(2) Downloadable PowerPoint® Presentations
PowerPoint ® presentations with scripts that can be
downloaded to your computer and shown using
PowerPoint®. You can use these presentations for your
own individual learning or presenters/trainers can use
them for group sessions.
National Electrical Code® and NEC® are registered trademarks of the National Fire Protection
Association (NFPA), Inc., Quincy, MA 02269. This bulletin does not reflect the official position of
the NFPA.
Great care has been taken to assure the recommendations herein are in accordance with the NEC®
and sound engineering principles. Bussmann® cannot take responsibility for errors or omissions that
may exist. The responsibility for compliance with the regulatory standards lies with the user.
Copyright March 2002 by Cooper Bussmann, Inc.
Printed U.S.A.
2
Contents
Page
90.2
110.3(A)(5),
(6) and (8)
110.3(B)
110.9
110.10
110.16
110.22
210.20(A)
and 215.3
215.10
230.82
230.95
240.1
240.2
240.4
240.5
240.6
240.8
240.9
240.10
240.12
240.13
240.21
240.40
240.50
240.51
240.53 and
254
240.60
240.61
240.83
240.85
240.86
240.90 and
240.2
240.92(B)
240.92(B)(1)
240.92(B)(2)
240.92(C)
240.100
240.100(B)
240.100(C)
250
250.2
250.4(A)(4)
& (5)
250.4(B)(4)
250.90
250.96(A)
250.122
310.10
368.11 and
368.12
408.16
430.1
430.6
430.8
Scope of the NEC® ………………………………………………………………………………………………5
Requirements for Equipment Selection …………………………………………………………………………5
Requirements for Proper Installation of Listed and Labeled Equipment ……………………………………5
Requirements for Proper Interrupting Rating of Overcurrent Protective Devices …………………………6
Proper Protection of System Components from Short-Circuits ……………………………………………10
Flash Protection Field Marking …………………………………………………………………………………14
Field Marking of Series Combination Ratings…………………………………………………………………16
Ratings of Overcurrent Devices on Branch Circuits and Feeders Serving Continuous and
Non-Continuous Loads …………………………………………………………………………………………17
Requirements for Ground-Fault Protection of Equipment on Feeders ……………………………………17
Equipment Allowed to be Connected on the Line Side of the Service Disconnect ………………………18
Ground Fault Protection for Services …………………………………………………………………………18
Scope of Article 240 on Overcurrent Protection ………………………………………………………………19
Definitions: Coordination, Current-limiting Overcurrent Protective Device, and Tap Conductors ………21
Protection of Conductors Other Than Flexible Cords and Fixture Wires …………………………………22
Protection Flexible Cords, Fixture Cables and Fixture Wires ………………………………………………22
Standard Ampere Ratings ………………………………………………………………………………………22
Protective Devices Used in Parallel and 404.17 Fused Switches …………………………………………23
Thermal Devices …………………………………………………………………………………………………23
Requirements for Supplementary Overcurrent Protection …………………………………………………23
System Coordination or Selectivity ……………………………………………………………………………24
Ground Fault Protection of Equipment on Buildings or Remote Structures ………………………………25
Location Requirements for Overcurrent Devices and Tap Conductors ……………………………………25
Disconnecting Means for Fuses ………………………………………………………………………………29
Plug Fuses, Fuseholders, and Adapters ………………………………………………………………………30
Edison-Base Fuses ………………………………………………………………………………………………30
Type S Fuses, Adapters and Fuseholders ……………………………………………………………………30
Cartridge Fuses and Fuseholders ……………………………………………………………………………31
Classification of Fuses and Fuseholders ……………………………………………………………………31
Circuit Breaker – Markings ………………………………………………………………………………………31
Clarifies Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding Schemes ………………32
Series Ratings ……………………………………………………………………………………………………37
Supervised Industrial Installations ……………………………………………………………………………39
Transformer Secondary Conductors of Separately Derived Systems
(Supervised Industrial Installations only) ………………………………………………………………………39
Short-Circuit and Ground-Fault Protection (Supervised Industrial Installations only) ……………………39
Overload Protection (Supervised Industrial Installations only) ……………………………………………39
Outside Feeder Taps (Supervised Industrial Installations only) ……………………………………………40
Feeder and Branch Circuit Protection Over 600 Volts Nominal ……………………………………………40
Protective Devices ………………………………………………………………………………………………40
Conductor Protection ……………………………………………………………………………………………40
Grounding …………………………………………………………………………………………………………41
Definitions (Grounding) …………………………………………………………………………………………41
General Requirements for Grounded Systems ………………………………………………………………41
General Requirements for Ungrounded Systems ……………………………………………………………42
Bonding Requirements and Short-Circuit Current Rating……………………………………………………42
Bonding Other Enclosures and Short-Circuit Current Requirements ………………………………………42
Sizing of Equipment Grounding Conductors …………………………………………………………………43
Temperature Limitation of Conductors …………………………………………………………………………44
Busway Reduction and Feeders or Branch Circuits …………………………………………………………44
Panelboard Overcurrent Protection ……………………………………………………………………………44
Scope of Motor Article …………………………………………………………………………………………44
Ampacity of Conductors for Motor Branch Circuits and Feeders …………………………………………44
Marking on Controllers …………………………………………………………………………………………45
3
Contents (continued)
Page
430.32
430.36
430.52
430.53
430.62 and
430.63
430.71
430.72(A)
430.72(B)
430.72(C)
430.83(E)
430.94
430.102
430.109(A)(6)
440.5
440.22
450.3
450.3(A)
450.3(B)
450.6(A)(3)
455.7
460.8(B)
501.6(B)
517.17
520.53(F)(2)
550.6(B)
610.14(C)
Article 620
620.51
620.61
620.62
620.91
670.3
700.5
700.16
700.25
701.6
702.5
705.16
725.23
760.23
Motor Overload Protection ……………………………………………………………………………………45
Fuses Used to Provide Overload and Single-Phasing Protection …………………………………………45
Sizing of Various Overcurrent Devices for Motor Branch Circuit Protection ………………………………46
Connecting Several Motors or Loads on One Branch Circuit ………………………………………………47
Sizing Fuses for Feeders with Motor Loads …………………………………………………………………47
Motor Control-Circuit Protection ………………………………………………………………………………48
Motor Control-Circuit Overcurrent Protection …………………………………………………………………48
Motor Control-Circuit Conductor Protection …………………………………………………………………48
Motor Control-Circuit Transformer Protection …………………………………………………………………49
Requirements for Controllers with Slash Voltage Ratings …………………………………………………50
Motor Control Center Protection ………………………………………………………………………………50
Requirements For Disconnecting Means Within Sight Of Motors …………………………………………51
Manual Motor Controller as a Motor Disconnect ……………………………………………………………52
Marking Requirements on HVAC Controllers …………………………………………………………………52
Application and Selection of the Branch Circuit Protection for HVAC Equipment ………………………52
Protection Requirements for Transformers ……………………………………………………………………52
Protection Requirements for Transformers Over 600 Volts …………………………………………………53
Protection Requirements for Transformers 600 Volts or Less ………………………………………………54
Tie Circuit Protection ……………………………………………………………………………………………54
Overcurrent Protection Requirements for Phase Converters ………………………………………………54
Overcurrent Protection of Capacitors …………………………………………………………………………54
Fuses for Class I, Division 2 Locations ………………………………………………………………………55
Requirements for Ground Fault Protection and Coordination in Health Care Facilities …………………55
Protection of Portable Switchboards on Stage ………………………………………………………………55
Overcurrent Protection Requirements for Mobile Homes and Parks ………………………………………56
Conductor Sizes and Protection for Cranes and Hoists ……………………………………………………56
Elevators, Dumbwaiters, Escalators, Moving Walks, Wheelchair Lifts, and Stairway Chair Lifts ………56
Disconnecting Means (Elevators) ……………………………………………………………………………57
Overcurrent Protection (Elevators) ……………………………………………………………………………57
Selective Coordination (Elevators) ……………………………………………………………………………58
Emergency and Standby Power Systems (C)Disconnecting Means (Elevators) …………………………58
Industrial Machinery ……………………………………………………………………………………………59
Emergency Systems – Their Capacity and Rating …………………………………………………………60
Emergency Illumination …………………………………………………………………………………………60
Emergency System Overcurrent Protection Requirements (FPN) …………………………………………60
Legally Required Standby Systems – Capacity and Rating ………………………………………………61
Optional Standby Systems – Capacity and Rating …………………………………………………………61
Interconnected Electric Power Production Sources – Interrupting and Short-Circuit Current Rating …61
Overcurrent Protection for Class 1 Circuits …………………………………………………………………61
Requirements for Nonpower-Limited Fire Alarm Signaling Circuits ………………………………………61
Form
Series Rating Inspection Form
…………………………………………………………………………62 & 63
4
90.2 Scope of the NEC®
What does this Section mean?
90.2(B) covers installations that are not covered by requirements
of the NEC®. However, the fine print note states that it is the intent
of this section that utility installed utilization equipment located on
private property is subject to the National Electrical Code®.
110.3(A)(5), (6) and (8) Requirements for Equipment Selection
What does 110.3(A)(5), (6) and (8) require?
When equipment is selected, its arc-flash protection capability and
finger-safe rating must be evaluated. When equipment is
energized, and the door is open, the possibility exists that an
employee could accidentally create an arcing fault or come into
contact with a live part. Equipment must be evaluated for both
possibilities, and be chosen for minimum employee exposure to
either danger. See discussion on 110.16.
110.3(B) Requirements for Proper Installation of Listed and Labeled Equipment
What is the importance of Section 110.3(B)?
Equipment that is listed is subject to specific conditions of
installation or operation. The conditions must be followed for safe
and proper operation.
CIRCUIT
BREAKER
BRANCH
CIRCUIT
NON-FUSED
DISCONNECT
What is the protection requirement of an air conditioner when its name
plate specifies Maximum Fuse Size AMPS?
AIR CONDITIONER
MARKED WITH
"MAX" FUSE
ADME
UL ®
812H
LISTED SECTION OF CENTRAL COOLING AIR CONDITIONER
TYPE NO.
8RY461M3-A
FOR OUTDOOR USE
VAC
230
230
COMPRESSOR
FAN MOTOR
ELECTRICAL RATINGS
PH
CYC
—
—
60
60
Violates NEC® & Listing Requirements
LRA
140
FUSED
FEEDER
CIRCUIT
* C O M P R E S S O R R AT E D I N R L A
MINIMUM CIRCUIT AMPACITY
MAXIMUM FUSE SIZE AMPS
MINIMUM OPERATING VOLTAGE
37
60
207
FACTORY CHARGED WITH REFRIGERATOR
SEE CONTROL PANEL COVER FOR A
OF SYSTEM REFRIGERANT
BRANCH
CIRCUIT
FUSED
DISCONNECT
AIR CONDITIONER
MARKED WITH
"MAX" FUSE
Typical Nameplate of a Central Air Conditioning Unit.
Fuse protection in the branch circuit is mandatory to meet the
requirements of the U.L. Listings and the National Electrical
Code®.
Note that the U.L. Orange Book “Electrical Appliance and
Utilization Equipment Directory,” April 2000, requires the following
for heating and cooling equipment: “Such multimotor and
combination load equipment is to be connected only to a circuit
protected by fuses or a circuit breaker with a rating which does not
exceed the value marked on the data plate. This marked protective
device rating is the maximum for which the equipment has been
investigated and found acceptable. Where the marking specifies
fuses, or “HACR Type” circuit breakers, the circuit is intended to
be protected only by the type of protective device specified.” U.L.
Standard 1995 also covers this subject.
Conforms to NEC® & Listing Requirements
FUSED
BRANCH
CIRCUIT
NON-FUSED
DISCONNECT
AIR CONDITIONER
MARKED WITH
"MAX" FUSE
What about a motor starter heater table (such as that shown below)
which specifies Maximum Fuse?
Heater
Code
Marking
XX03
XX04
XX05
XX06
Full-Load Current
of Motor (Amperes)
(40°C Ambient)
.25- .27
.28- .31
.32- .34
.35- .38
XX14
.76- .83
XX15
.84- .91
XX16
.92-1.00
XX17
1.01-1.11
XX18
1.12-1.22
Above Heaters for use on Size 0
Max.
Fuse
Conforms to NEC® & Listing Requirements
1
3
3
3
CIRCUIT
BREAKER
6
6
6
6
6
Like an air conditioner, use of fuse protection is mandatory. Also,
the fuse must provide branch circuit protection and be no larger
than the specified size [430.53(C)]. The chart shown, for example,
is typical for starter manufacturers and may be found on the inside
of the door of the starter enclosure. (See starter manufacturer for
specific recommendations.)
BRANCH
CIRCUIT
FUSED
DISCONNECT
AIR CONDITIONER
MARKED WITH
"MAX" FUSE
Conforms to NEC® & Listing Requirements
5
110.3(B) Requirements for Proper Installation of Listed and Labeled Equipment
U.L. 489 Series Rating tests allow a maximum of 4 ft. of rated wire
to be connected to the branch circuit breaker. Whenever the
potential for a fault exists closer than 4 ft. from the circuit breaker,
i.e., where the 12 AWG wire leaves the enclosure, or a
maintenance man is working on the equipment “hot”, a violation of
110.3(B) exists, as does a potentially hazardous condition. In this
situation, the interrupting ability of the finely tuned and tested
combination is compromised and a safety hazard may result.
What violation exists when a “series-rated” panelboard with a “42/10”
system rating has the potential to see a fault current less than 4 ft. from
the loadside circuit breaker?
200A
42KA.I.R
.
40,000 Amperes Available
#12 Cu
WIRE
10KA.I.R.
20A CB's
Branch Circuit
Fault <4' from Branch
Circuit Breaker
200A Panelboard
110.9 Requirements for Proper Interrupting Rating of Overcurrent Protective
Devices
What is the importance of Section 110.9?
Equipment designed to break fault or operating currents must
have a rating sufficient to withstand such currents. This article
emphasizes the difference between clearing fault level currents
and clearing operating currents. Protective devices such as fuses
and circuit breakers are designed to clear fault currents and,
therefore, must have short-circuit interrupting ratings sufficient for
fault levels. Equipment such as contactors and switches have
interrupting ratings for currents at other than fault levels. Thus, the
interrupting rating of electrical equipment is divided into two parts.
In this circuit, what interrupting rating must the fuse have?
Available fault current–50,000 amperes
At least 50,000 amperes. (Class R, J, T, L and CC fuses have an
Interrupting Rating of at least 200,000 amperes. The interrupting
rating of a fuse and switch combination may also be 200,000
amperes. . .well above the available short-circuit current of 50,000
amperes. The interrupting rating of Class G fuses is 100,000
amperes; K1 and K5 fuses can be 50,000, 100,000, or 200,000
amperes.)
Note: Breaking current at other than fault levels.
The rating of contactors, motor starters, switches, circuit breakers
and other devices for closing in and/or disconnecting loads at
operating current levels must be sufficient for the current to be
interrupted, including inrush currents of transformers, tungsten
lamps, capacitors, etc. In addition to handling the full-load current
of a motor, a switch and motor starter must also be capable of
handling its locked rotor current. If the switch or motor starter has
a horsepower rating at least as great as that of the motor, they will
adequately disconnect even the locked rotor current of the motor.
In this circuit, what interrupting rating must the circuit breaker have?
Available fault current–50,000 amperes
Some value greater than or equal to 50,000 amperes. See
discussion “Molded Case Circuit Breakers–UL 489 and CSA Test
Procedures” later in this discussion of 110.9 for further evaluation.
(Faults within four feet of the breaker could cause complete
destruction of the breaker if it is applied where the available fault
current approaches the tested interrupting capacity of the
breaker.)
Section 110.9 also requires the overcurrent device to have a
sufficient interrupting rating for both phase-to-phase voltage and
phase-to-ground voltage.
Most people are familiar with the normal current carrying ampere rating
of a fuse or circuit breaker; however, what is a short-circuit interrupting
rating?
It is the maximum short-circuit current that an overcurrent
protective device can safely interrupt under specified test
conditions.
What is a device’s interrupting capacity?
The following definition of Interrupting Capacity is from the
IEEE Standard Dictionary of Electrical and Electronic Terms:
Interrupting Capacity: The highest current at rated voltage that
the device can interrupt.
Because of the way fuses are short-circuit tested (without
additional cable impedance), their interrupting capacity is greater
than or equal to their interrupting rating. Because of the way circuit
breakers are short circuit tested (with additional cable
impedance), their interrupting capacity can be less than, equal to,
or greater than their interrupting rating.
What is the significance of this requirement?
Molded case circuit breakers typically have lower single-pole
interrupting capabilities than their multi-pole interrupting rating.
See discussion for section 240.85 on slash ratings and single pole
interrupting capabilities.
How does one know in practical applications if an overcurrent protective
device’s interrupting rating is sufficient?
It is necessary to use tables or calculate the maximum short circuit
current that is available at the line side of each overcurrent
protective device. Then select an overcurrent protective device
that has an interrupting rating equal to or greater than the
maximum short circuit current. Modern current-limiting branch
circuit fuses have interrupting ratings typically of 200,000 or
300,000 amperes, which is sufficient for most applications.
What happens if a fault current exceeds the interrupting rating of a fuse
or the interrupting capacity of a circuit breaker?
It can be damaged or destroyed. Severe equipment damage and
personnel injury can result.
6
110.9 Requirements for Proper Interrupting Rating of Overcurrent Protective
Devices
How does Section 110.9 pertain to services?
Service equipment must be able to withstand available shortcircuit currents. More specifically, the service switchboard,
panelboard, etc., and the protective devices which they
incorporate must have a short-circuit rating equal to or greater
than the short-circuit current available at the line side of the
equipment.
As shown in the circuit, can fuses be used to protect circuit breakers with
a low interrupting rating?
100,000A
available
fault current
In this circuit, what must be the short-circuit rating of the switchboard?
10,000A.I.C.
breakers
100,000A
available
fault current
200 ampere service entrance panel
must have a short circuit rating
equal to or greater than 100,000
amperes
Yes. Properly selected fuses can protect circuit breakers as well
as branch circuit conductors by limiting short-circuit currents to a
low level even though available short-circuit current is as high as
100,000 amperes. (Buss® LOW-PEAK® YELLOW™ or T-TRON®
fuses give optimum protection.) See the discussion on series
ratings in 240.86 of this booklet.
Fuses must have
100,000 amperes
interrupting rating
or greater
Application Note:
Residential—100 ampere and 200 ampere fused main-branch
circuit breaker panels are commercially available. These load
centers incorporate the small-sized T-TRON® JJN fuses which
make it possible to obtain a 100,000 amperes short-circuit current
rating. Mobile home meter pedestals are also available
incorporating the T-TRON® JJN fuses in a Fuse Pullout Unit.
Answer: at least 100,000 amperes.
What must be the interrupting rating of the fuses?
100,000 amperes or greater. (Most current-limiting fuses have an
interrupting rating of 200,000 or 300,000 amperes.)
In this circuit, what must be the interrupting capacity of the main circuit
breaker, and the short-circuit rating of the switchboard?
Apartment Complexes—Have high densities of current and,
therefore, high short-circuit currents for the typical meters.
Grouped meter stacks are commercially available using the TTRON® JJN fuses (up to 1200 amperes) to give the proper shortcircuit protection. Meter stacks are also available with Class T fuse
pullouts on the load side of each meter.
SWITCHBOARD
100,000A
available
fault current
MAIN
BREAKER
FEEDER CIRCUIT BREAKERS
JJN FUSE
(up to 1200A)
Answer: at least 100,000 amperes.
JJN FUSE
(up to 1200A)
CLASS T FUSES
METERS
METERS
For other important related discussions see sections 240.85
slash ratings, 240.85 single pole interrupting and 240.86 series
ratings.
7
110.9 Requirements for Proper Interrupting Rating of Overcurrent Protective
Devices
Does an overcurrent protective device with a high interrupting rating
assure circuit component protection?
No. Choosing overcurrent protective devices strictly on the basis
of voltage, current, and interrupting rating alone will not assure
component protection from short-circuit currents. High interrupting
capacity electro-mechanical overcurrent protective devices,
(circuit breakers) especially those that are not current-limiting, may
not be capable of protecting wire, cable, starters, or other
components within the higher short-circuit ranges. See discussion
of Sections 110.10 and 240.1 for the requirements that overcurrent
protective devices must meet to protect components such as
motor starters, contactors, relays, switches, conductors, and bus
structures.
COOPER
Power Systems Division
THREE PHASE
TRANSFORMER
65°C
480Y/277
RATING
PCWN 416124-500-L1
WDG.
1.3
MAT LV
CAT
NO
%
IMP
BIL-KV
HV
FULL-WAVE
TANK & FITTINGS
LV
Calculating Short-Circuit Current
H1
H0X0
X1
X2
LBS.
LBS.
LBS. OIL
LBS.
X2
H0X0
H3X1
X3
0° ANGULAR DISP.
H1H2H3
CLASS
OA
LBS. TOTAL
H2
%Z
or
Percentage
Impedance
X3
What are typical values of transformer short-circuit currents?
Short-Circuit Currents Available from Various Size Transformers
Voltage+
and
Phase
120/240
1 ph.*
Given the full-load transformer secondary amperage and percent
impedance of a transformer, how can you compute the level of shortcircuit amperes that can be delivered at the secondary terminals
(Assuming an infinite, unlimited, short-circuit current at the primary)?
120/208
3 ph.
ISCA = (F.L.A.) x  100 
%Z x .9†† 
Given: 1.3% impedance from nameplate of 500 KVA transformer
with a 480V secondary
277/480
3 ph.
601 Full-Load Amperes (from Table)
ISCA =
GAL
OIL
HV
ENCLOSURE
UNTANKING
It is necessary to calculate available short-circuit currents at various
points in a system to determine whether the equipment meets the
requirements of Sections 110.9 and 110.10. How does one calculate the
values of short-circuit currents at various points throughout a distribution
system?
There are a number of methods. Some give approximate values;
some require extensive computations and are quite exacting. A
simple, usually adequate method is the Buss ® Point-To-Point
procedure presented in Buss® bulletin SPD, Selecting Protective
Devices. A program using the Buss® Point-to-Point procedure can
be found on www.bussmann.com and on the Bussmann® Ready
Reference CD. The point-to-point method is based on computation
of the two main circuit impedance parameters: transformers and
cables. Of these two components, the transformer is generally the
major short-circuit current factor for faults near the service
entrance. The percent impedance of the transformer can vary
considerably. Thus, the transformer specification should always be
checked. As shown in the illustration of a typical transformer
nameplate, “%” impedance is specifically designated.
60 HERTZ
SER.
RISE
500
VOLTAGE12470GRD. Y/7200
KVA
601 x 100 =
51,368 Amperes
1.3 x .9
KVA
25
371/2
50
75
100
167
150
225
300
500
750
1000
1500
2000
2500
1121/2
150
225
300
500
750
1000
1500
2000
2500
FullLoad
Amperes
104
156
209
313
417
695
416
625
833
1388
2082
2776
4164
5552
6950
135
181
271
361
601
902
1203
1804
2406
3007
%
Impedance ††
(Name plate)
1.58
1.56
1.54
1.6
1.6
1.8
1.07
1.12
1.11
1.24
3.5
3.5
3.5
5.0
5.0
1.0
1.2
1.2
1.2
1.3
3.5
3.5
3.5
5.0
5.0
† Short-
Circuit
Amperes
11,574
17,351
23,122
32,637
42,478
60,255
43,198
62,004
83,383
124,373
66,095
88,127
132,190
123,377
154,444
15,000
16,759
25,082
33,426
51,368
28,410
38,180
57,261
53,461
66,822
† Three-phase short-circuit currents based on "infinite" primary.
* Single-phase values are L-N values at transformer terminals. These figures are based
on change in turns ratio between primary and secondary, 100,000 KVA primary, zero
feet from terminals of transformer, 1.2 (%X) and 1.5 (%R) multipliers for L-N vs. L-L
reactance and resistance values, and transformer X/R ratio = 3.
†† U.L. listed transformers 25KVA or greater have a ±10% impedance tolerance. “ShortCircuit Amperes” reflect a worst case scenario.
+ Fluctuations in system voltage will affect the available short-circuit current. For
example, a 10% increase in system voltage will result in a 10% increase in the
available short-circuit currents shown in the table.
8
110.9 Requirements for Proper Interrupting Rating of Overcurrent Protective
Devices
Molded Case Circuit Breakers—U.L. 489 and CSA 5 Test Procedures
U.L. 489 requires a unique test set-up for testing circuit breaker
interrupting ratings. Figure F illustrates a typical calibrated test
circuit waveform for a 20 ampere, 240 volt, 2-pole molded case
circuit breaker, with a marked interrupting rating of 22,000
amperes, RMS symmetrical.
Following is an example of a partial table showing the actual IP and
IRMS values to which circuit breakers are tested.
240V–2-Pole MCCB INTERRUPTING CAPACITIES (KA)
CB
10KA
14KA
18KA
RATING
Ip
Irms
Ip
Irms
Ip
15A
7.2
5.1
8.7
6.1
9.3
20A
8.9
6.3
11.4
8.1
12.6
25A
10.7
7.5
14.2
10.1
16.5
30A
10.7
7.5
14.2
10.1
16.5
40A
11.7
8.3
16.0
11.3
19.2
50A
11.7
8.3
16.0
11.3
19.2
60A
12.5
8.8
17.3
12.2
21.3
70A
13.0
9.2
18.1
12.8
22.6
80A
13.0
9.2
18.1
12.8
22.6
90A
13.2
9.3
18.3
12.9
23.0
100A
13.2
9.3
18.3
12.9
23.0
Figure F
Ip
= 48,026A
Amps
IRMS = 22,000A
P.F. = 20%
IRMS = 22,000 Amps
Irms
6.6
8.9
11.7
11.7
13.6
13.6
15.1
16.0
16.0
16.3
16.3
22KA
Ip
9.9
14.0
19.9
19.9
22.7
22.7
25.6
27.4
27.4
27.9
27.9
Irms
7.0
9.9
13.5
13.5
16.1
16.1
18.1
19.4
19.4
19.7
19.7
These values are known as the circuit breaker’s interrupting
capacities.
Time
What about the “bus shot” tests? Won’t those prove that circuit breakers
can safely and properly interrupt their marked interrupting rating?
No! Beginning 10/31/2000, UL 489 requires circuit breakers rated
100A and less to additionally be tested under “bus bar conditions.”
In this test, line and load terminals are connected to 10" of rated
conductor. For single pole circuit breakers, these 10" leads are
then connected to 4' of 1 AWG for connection to the test station.
For multipole circuit breakers, the 10" line side leads are connected
to the test station through 4' of 1 AWG. The load side is shorted by
10" leads of rated conductor per pole. These “bus shots” still do
not fully address the situation where a fault can occur less than
4'10" from the circuit breaker.
For example, 7.1.11.6.3.1 of UL 489 states “The inability to relatch,
reclose, or otherwise reestablish continuity … shall be considered
acceptable for circuit breakers which are tested under “bus bar
conditions.” This says the circuit breaker doesn’t have to work after
a close-in fault occurs, and is in violation of the 2002 NEC ®
requirement for a circuit breaker which is found in the definition.
Figure G illustrates the test circuit as allowed by U.L. 489.
Figure G
S.C. P.F. = 20%
S.C. Avail. = 22,000A
RLINE XLINE
RS
20A
RCB
XCB
RLOAD XLOAD
XS
SOURCE:
4' Rated Wire (12 AWG Cu)
10" Rated Wire (12 AWG Cu)
Note: For calculations, RCB and XCB are assumed negligible.
Standard interrupting rating tests will allow for a maximum 4 ft.
rated wire on the line side, and 10 in. rated wire on the load side of
the circuit breaker. Performing a short-circuit analysis of this test
circuit results in the following short-circuit parameters, as seen by
the circuit breaker.
• Actual short-circuit RMS current = 9900 amperes
RMS symmetrical
• Actual short-circuit power factor = 88%
• Actual short-circuit peak current = 14,001 amperes
Conclusion:
This 14,000 ampere (with short-circuit power factor of 20%)
interrupting rated circuit breaker has an interrupting capacity of
9,900 amperes at a short-circuit power factor of 88%. Unless there
is a guarantee that no fault will ever occur at less than 4'10" from
the load terminals of the circuit breaker, this circuit breaker must
only be applied where there are 9,900 amperes or less available
on its line side.
The NEC® defines a circuit breaker as:
A device designed to open and close a circuit by nonautomatic
means and to open the circuit automatically on a predetermined
overcurrent without damage to itself when properly applied within
its rating.
9
110.10 Proper Protection of System Components from Short-Circuits
What is the importance of Section 110.10?
The design of a system must be such that short-circuit currents
cannot exceed the short-circuit current ratings of the components
selected as part of the system. Given specific system components
and level of “available” short-circuit currents which could occur,
overcurrent protective devices (mainly fuses and/or circuit
breakers) must be used which will limit the energy let-through of
fault currents to levels within the short-circuit current ratings of the
system components. (Current-limitation is treated under 240.2 of
this bulletin). The last sentence of Section 110.10 emphasizes the
requirement to thoroughly review the product standards and to
apply components within the short-circuit current ratings in those
standards.
What is component short-circuit current rating?
It is a current rating given to conductors, switches, circuit breakers
and other electrical components, which, if exceeded by fault
currents, may result in “extensive” damage to the component. The
rating is expressed in terms of time intervals and/or current values.
Short-circuit damage can be heat generated or the result of
electro-mechanical force of high-intensity, magnetic fields.
In this circuit, what is the maximum permissible available short-circuit
current?
2' 12 AWG Cu
(75°C thermoplastic
insulated Cu)
Available
Short-Circuit
Current
PROTECTIVE DEVICE
(1 cycle opening time;
not current-limiting)
2700 amperes. Since the protective device is not current-limiting,
the short-circuit current must not exceed the one cycle withstand
of the 12 AWG conductor, or 2700 amperes.
In this 20 ampere circuit with a non-current-limiting protective device,
what would be the smallest size conductor that would have to be used?
12,000A
available
fault current
How is the component withstand rating of conductors expressed?
As shown in the table below, component withstand of conductors
is expressed in terms of maximum short-circuit current vs. cycles
(or time). See discussion in this booklet on 240.1 which provides
more information on conductor short-circuit current withstand.
Short-Circuit
4 AWG wire. Since the protective device is not current-limiting, the
wire selected must withstand 12,000 amperes for one cycle.
In this circuit, what type of protective device must be used?
12,000A
available
fault current
Table—Copper, 75° Thermoplastic Insulated Cable Damage Table*
(Based on 60 HZ).
Maximum Short-Circuit Withstand Current
in Amperes
For
For
For
1/2 Cycle**
1 Cycle
2 Cycles
900**
700**
500**
1500**
1100**
700**
2,400
1,700**
1,200**
3,800
2,700**
1,900**
6,020
4,300
3,000
9,600
6,800
4,800
15,200
10,800
7,600
24,200
17,100
12,100
?
PROTECTIVE
DEVICE
(20A, 1 cycle opening time;
not current limiting)
Conductor Protection
Copper
Wire Size (AWG)
75°
Thermoplastic
18
16
14
12
10
8
6
4
Short-Circuit
2' #12 Cu
PROTECTIVE
DEVICE
For
3 Cycles**
400**
600**
1,000
1,550
2,450
3,900
6,200
9,900
Short-Circuit
It must be current-limiting. When the available short-circuit current
exceeds the short-circuit current rating of the wire, a protective
device such as a current-limiting fuse, properly selected, will limit
fault current to a level lower than the wire short-circuit current
rating (3,800 amperes for 1/ 2 cycle). (See Section 240.1 FPN.) For
instance, a LOW-PEAK® YELLOW™ LPN-RK20SP fuse will limit the
12,000 amperes available short-circuit to less than 1000 amperes
and clear in less than 1/ 2 cycle.
Footnotes—*Reprinted from ICEA. **From ICEA formula
10
110.10 Proper Protection of System Components from Short-Circuits
Conductor Short-Circuit Protection Using Fuse "Worst Case" Let-Thru Values
Modern current limiting fuses provide excellent protection of
conductors. In some applications, conductors are permitted to be
protected by overcurrent protective devices that are sized greater
than the conductor ampacity. Examples are control circuit
conductors and equipment grounding conductors. In these
conditions, conductor protection analysis is even more critical. Also,
the smaller the wire size, the more difficult it is to provide proper
protection; especially for 14 AWG and smaller. The reason is that the
short circuit withstand for these smaller conductors is extremely low.
The table below illustrates the inherent protection ability of current
limiting fuses. This table shows, for short circuit conditions only, the
smallest conductor that is protected by specific class and ampere
rated fuses. The conductors are copper with 75 degree thermoplastic
insulation. The conductor withstand is based on the Insulated Cable
Engineers Association, Inc. insulated cable damage charts in
Publication 32-382. The fuse protection criterion is based on the
maximum clearing I2t limits permitted in UL/CSA/ANCE 248, the Trinational Standards for fuses. These fuse I2t limits are established
under worst case test conditions at the fuse rated voltage. It should
be noted that commercially available fuses have I2t let-thru values
less than these limits. Also, in most applications, the fuses are applied
in systems where the voltage is less than the fuse rating and the short
circuit conditions (actual short circuit current, short circuit power
factor and point on voltage wave where short is initiated) may not
approach the worst case test conditions required in UL/CSA/ANCE
248. This means that using commercially available fuses in practical
applications, the actual fuse I2t let through values will be considerably
less than the maximum limits established in the standard. So specific
fuses may be able to provide short circuit protection to even smaller
conductor sizes than shown in these tables.
Smallest Conductor Size Protected By Specific Fuse for Short-Circuit
Protection Only
Based on: (1) ICEA Publication 32-382 for Conductor Withstand,
(2) Copper Conductors, 75 Degree Thermoplastic Insulation, (3)
Fuse Maximum Clearing I2t limits allowed per UL/CSA/ANCE 248
Fuse Standards, (4) 100,000 RMS Amperes Short-Circuit Current
Fuse
(Amp)
LPJ
0-6
10
15
20
25
30
35
40
45
50
60
70
80
90
100
110
125
150
175
200
225
250
300
350
400
450
500
600
Wire
(AWG)
Fuse
(Amp)
Wire
(AWG)
LP-CC
0 - 15
16 - 20
21 - 30
20
18
18
20
18
18
18
18
18
16
16
16
14
14
12
12
12
12
12
10
10
10
10
8
8
8
6
6
6
4
4
Fuse
(Amp)
JJN
0-6
10
15
20
25
30
35
40
45
50
60
70
80
90
100
110
125
150
175
200
225
250
300
350
400
450
500
600
700
800
1000
1200
Wire
(AWG)
Fuse
(Amp)
LPS-RK
LPN-RK
30
60
100
200
400
600
Wire
(AWG)
22
20
20
20
20
18
18
16
16
16
16
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
6
6
6
6
4
4
16
14
12
8
6
4
Fuse
(Amp)
JJS
0-6
10
15
20
25
30
35
40
45
50
60
70
80
90
100
110
125
150
175
200
225
250
300
350
400
450
500
600
700
800
Wire
(AWG)
Fuse
(Amp)
FRS-R
FRN-R
30
60
100
200
400
600
Wire
(AWG)
20
18
18
18
18
18
16
16
16
14
14
12
12
12
12
12
10
10
10
10
8
8
8
6
6
6
4
4
4
4
12
10
8
6
3
2
Protection of Motor Controllers, Contacts and Relays
In this circuit, what kind of fuse must be used to provide adequate
protection of the starter?
25,000A
available
fault current
Short-Circuit
Size 1 Starter
(Tested by UL with 5000A available)
A current-limiting fuse, such as the Buss ® LOW-PEAK ®
YELLOW™ or FUSETRON® dual-element fuse. Such a fuse must
limit fault currents to a value below the withstand rating of the
starter and clear the fault in less than 1/ 2 cycle.
11
110.10 Proper Protection of System Components from Short-Circuits
What is Type 2, motor starter protection?
UL 508E and IEC 947-4-1 have test procedures designed to verify
that motor controllers will not be a safety hazard and will not cause
a fire.
These standards offer guidance in evaluating the level of
damage likely to occur during a short-circuit with various branch
circuit protective devices. They address the fault protection
coordination between the branch circuit protective device and the
motor starter. They also provide a method to measure the
performance of these devices should a short-circuit occur. They
define two levels of protection (coordination) for the motor starter:
Type 1. Considerable damage to the contactor and overload
relay is acceptable. Replacement of components or a completely
new starter may be needed. There must be no discharge of parts
beyond the enclosure (door closed).
Type 2. No damage is allowed to either the contactor or
overload relay. Light contact welding is allowed, but must be
easily separable. Also, the overload protection must retain
calibration.
Where Type 2 protection is desired, the controller manufacturer
must verify that Type 2 protection can be achieved by using a
specified protective device. Many U.S. manufacturers have both
their NEMA and IEC motor controllers verified to meet the Type 2
requirements. Only current-limiting devices have been able to
provide the current-limitation necessary to provide verified Type 2
protection. In many cases, Class J, Class RK1, or Class CC fuses
are required, because most Class RK5 fuses and circuit breakers
aren't fast enough under short-circuit conditions to provide Type 2
protection.
Type 2 protection is defined and suggested in the notes to
Table 1 of NFPA 79 (Electrical Standard for Industrial Machinery).
Type 2 Starter Protection Tables
Bussmann® publishes tables by starter manufacturers of the fuse
type and size that provide Type 2 protection. Visit the Application
/ Publications section of www.bussmann.com for these tables by
starter manufacturer. Table below illustrates part of one of these
tables.
Protection of Circuit Breakers
There are several key concepts about the protection of circuit
breakers that need to be understood.
1. The user should be aware of the potential problems
associated with series-rated circuit breakers. The engineer
can not always "engineer" the installation as before
because,
2. A molded case circuit breaker's interrupting capacity may
be substantially less than its interrupting rating, see
discussion in 110.9 of booklet and
3. Some molded case circuit breakers exhibit "dynamic"
operation that begins in less than 1/ 2 cycle. This makes
them more difficult to protect than other static electrical
circuit components.
The most practical and reliable solution is to specify a fullyrated fusible system.
Series Rated Systems for Circuit Breaker Protection
If the available short-circuit current exceeds a circuit breaker’s
interrupting rating, it may be possible to use a series rated system
where current-limiting fuses are utilized to protect the circuit
breakers in specific panelboards and switchboards. See
discussion in this booklet under 240.86 Series Ratings and 110.22
Series Rating Labeling Requirements.
Example of Type 2 Starter/Fuse selection table (partial) by starter manufacturers.
Complete tables for several controller manufactures available on www.bussmann.com.
MOTOR CONTROLLER AND FUSE SELECTION TABLE FOR TYPE 2 PROTECTION
(UL & CSA VERIFIED)
MAXIMUM
THREE PHASE MOTOR HORSEPOWER
STARTER
200V(FLC) 230V(FLC) 460V(FLC) 575V(FLC)
SIZE
CATALOG # HEATER
C O O R D I N AT E D
PROTECTION
.5(1.1)
.75(1.3)
.75(1.6)
1(1.7)
TYPE 2
PROTECTION
BUSSMANN/
SQUARE D
COMPANY
.5(2.2)
1(2.1)
.5(2.5)
.75(3.7)
1.5(2.4)
1.5(2.4)
2(2.7)
2(2.7)
.75(3.2)
1.5(3.0)
1.5(3.0)
2(3.4)
2(3.4)
NEMA
3(3.9)
1(4.2)
1(4.8)
3(4.8)
1.5(6.0)
12
00
00
00
00
00
00
0
00
0
00
0
00
0
0
00
00
0
00
SA012V02S
SA012V02S
SA012V02S
SA012V02S
SA012V02S
SA012V02S
SB02V02S
SA012V02S
SB02V02S
SA012V02S
SB02V02S
SA012V02S
SB02V02S
SB02V02S
SA012V02S
SA012V02S
SB02V02S
SA012V02S
B1.67
B2.10
B2.40*
B2.65*
B3.30
B3.70*
B3.70*
B4.15
B4.15
B4.85
B4.85
B4.85
B4.85
B6.25
B6.90
B7.70*
B7.70*
B10.2
LPN/LPS
LPJ
LP-CC
CLASS RK1 CLASS J CLASS CC
1.6
2
2
2
2.8
2.8
2.8
2.8
2.8
4
4
4
4
6
7
7
8
10
2
2.5
2.5
2.5
4
4
4
5
5
6
6
6
6
8
8
8
9
12
2.25
3
3
3
4.5
4.5
4.5
6.25
6
7.5
8
7.5
8
10
10
10
12
12
110.10 Proper Protection of System Components from Short-Circuits
Protection of Bus Structures
Protection of Automatic Transfer Switches
NEMA Standards Publication No. BU1-1999 Busways recognizes
that current-limiting devices can be used to protect busway when
the available short-circuit current exceeds the busway short-circuit
current rating. In BU1-1999 under 5.5 Short Circuit Current it
reads “Busway may be used on circuits having available shortcircuit currents greater than the 3 cycle rating of the busway rating
when properly coordinated with current-limiting devices.”
Transfers switches are utilized to transfer power from the normal
source to an emergency power source in order to feed an
emergency system or critical loads.
The short-circuit current withstand rating of the transfer switch
must be equal to or greater than the available short-circuit current
at the location where the device is installed. The required rating
will be the sum of the available short-circuit current from both the
normal and emergency sources if the transfer switch uses a
closed transition (parallels both sources). If the transfer switch
uses an open transition, the larger fault current, from the normal or
emergency source, will be used. Typically the larger fault current
will be from the normal source.
In the circuit below, what must be the busway short-circuit bracing?
100,000A
available
fault current
1600A BUSWAY
NON-CURRENTLIMITING DEVICE
These devices are typically tested per UL 1008 to meet basic
short-circuit testing requirements. In this testing, the short-circuit
withstand rating is typically dependent upon the type of upstream
overcurrent protective device. The table below, shows an
example of a typical manufacturers’ short-circuit withstand rating.
Note that the transfer switch withstand rating is usually
substantially higher if current-limiting fuses are used upstream. For
specific short-circuit current ratings of transfer switches based
upon the overcurrent protective device selected, the manufacturer
of the transfer switch must be consulted.
100,000 amperes, because the overcurrent device is not currentlimiting.
In this circuit, what would the busway short-circuit bracing have to be?
100,000A
available
fault current
1600A BUSWAY
KRP-C1600SP FUSE
(Current-limiting)
36,000 amperes (as shown in the Minimum Bracing Table). With
an available short-circuit current of 100,000 amperes, the LOWPEAK® YELLOW™ KRP-C1600SP fuse will only let-through an
equivalent of 36,000 amperes, RMS symmetrical.
Withstand Rating with
Withstand Rating With
ATS Size (Amps) Class J or L Fuse (Max Size)
CB (Max Size)
100
100,000A (300A)
22,000 (150A)
400
200,000A (800A)
35,000A (600A)
600
200,000A (1,200A)
42,000A (2,500A)
800
200,000A (1,200A)
42,000A (2,500A)
1000
200,000A (2,000A)
65,000A (2,500A)
Minimum Bracing Required for Bus Structures at 480V.
(Amperes RMS Symmetrical)
Rating*
Busway
Fuse
100
225
400
600
601
800
1200
1600
2000
3000
4000
100
225
400
600
601
800
1200
1600
2000
3000
4000
Available Short-Circuit Amperes RMS Sym.
25,000
50,000
75,000
100,000
3,400
4,200
4,800
5,200
6,000
7,000
8,000
9,000
9,200
11,00
13,000
14,000
12,000
15,000
17,000
19,000
11,000
14,500
17,000
18,000
14,200
17,500
20,000
23,000
16,000
22,500
26,000
28,000
22,500
28,500
33,000
36,000
25,000
32,000
37,000
40,000
25,000
43,000
50,000
58,000
25,000
48,000
58,000
68,000
Can cable limiters protect service entrance equipment from short-circuit
currents?
200,000
6,500
12,000
17,000
24,000
24,000
29,000
39,000
46,000
52,000
73,000
METER
94,000
*Fuses are: 100-600 Ampere—LOW-PEAK® YELLOW™ Dual-Element Fuses—LPSRK_SP (Class RK1) or LPJ_SP (Class J); 800-4000 Ampere—LOW-PEAK®
YELLOW™ Time-Delay Fuses—KRP-C_SP (Class L). (LOW-PEAK ®
YELLOW™ fuses are current-limiting fuses.)
CABLE LIMITER
UNDERGROUND CABLE
(Residential and light
commercial buildings)
Current-limiting cable limiters not only can be used to isolate a
“faulted” service cable, but also can help to protect utility meters
with low withstand ratings against high short-circuit currents. (See
Section 230.82).
It should be noted that while meter sockets have short-circuit
current ratings, the short-circuit current rating of the meter itself is
not typically included, resulting in a potentially significant safety
hazard.
13
110.16 Flash Protection Field Marking
110.16 Flash Protection.
Switchboards, panelboards, industrial control panels, and motor
control centers in other than dwelling occupancies, that are likely
to require examination, adjustment, servicing, or maintenance
while energized, shall be field marked to warn qualified persons of
potential electric arc flash hazards. The marking shall be located
so as to be clearly visible to qualified persons before examination,
adjustment, servicing, or maintenance of the equipment.
Figure 1 - Non-Current Limiting Overcurrent Protection Staged Test.
1
FPN No. 1: NFPA 70E-2000, Electrical Safety Requirements for
Employee Workplaces, provides assistance in determining
severity of potential exposure, planning safe work practices,
and selecting personal protective equipment.
FPN No. 2: ANSI Z535.4-1998, Product Safety Signs and
Labels, provides guidelines for the design of safety signs and
labels for application to products.
2
Reprinted from NEC® 2002
3
Example of warning label – this label warns of both arc flash and shock
hazards plus reminds workers to use proper PPE (Personal Protective
Equipment).
What is the importance of 110.16?
This new requirement is intended to reduce the occurrence of
serious injury or death due to arcing faults to workers who work on
or near energized electrical equipment. The warning label should
remind a qualified worker who intends to open the equipment for
analysis or work that a serious hazard exists and that the worker
should follow appropriate work practices and wear appropriate
personal protection equipment (PPE) for the specific hazard (a
non qualified worker must not be opening the equipment).
4
What is an arc flash hazard?
An arcing fault is the flow of current through the air between phase
conductors or phase conductors and neutral or ground. An arcing
fault can release tremendous amounts of energy at the point of the
arc in a small fraction of a second. The result can be extremely
high temperatures, a tremendous pressure blast and shrapnel
(equipment parts) hurling at high velocity (in excess of 700 miles
per hour). An accidental slip of a tool or a loose part tumbling
across live parts can initiate an arcing fault in the equipment. If a
person is in the proximity of an arcing fault, the flash can cause
serious injury or death.
Figure 1 shows sequential photos of one of many staged tests
that helped to understand and quantify the effects of arcing faults
on workers. In this test, mannequins with temperature and
pressure sensors were placed in the test cell. This was a 480 volt,
three phase system with an available three phase short-circuit
current of 22,600 symmetrical rms amperes. A non current-limiting
overcurrent protective device was the nearest upstream protective
device. An arcing fault was initiated in a combination motor
controller enclosure. The arcing fault quickly escalated into a three
phase arcing fault in the enclosure. The current flowed for 6
cycles (1/10 second). The temperature recorders (with maximum
temperature limit of 437°F) on the neck and hand of the
mannequin closest to the arcing fault were pegged (beyond 437°F
limit) (threshold for incurable burn for skin is 205°F for 1/10
second). The pressure sensor on this mannequin’s chest pegged
5
6
14
110.16 Flash Protection Field Marking
the recorder at over 2160 lbs/ft2 (the threshold for severe lung
damage is 2160 lbs/ft2). This test and others are detailed in “Staged
Tests Increase Awareness of Arc-Fault Hazards in Electrical
Equipment”, IEEE Petroleum and Chemical Industry Conference
Record, September, 1997, pp. 313-322. This paper can be found
on www.bussmann.com under Services/Safety Basics. One finding
of this IEEE paper is that current-limiting overcurrent protective
devices reduce damage and arc-fault energy (provided the fault
current is within the current-limiting range).
Until equipment is put into a “safe work condition”, (there are
procedural steps provided in NFPA 70E-2000 Part II 2-1.1.3), the
equipment is considered to be “live”. One of the latter steps in this
procedure is a voltage test of each phase conductor to verify they
are deenergized. The worker performing this voltage testing must
assume the equipment is live and therefore must wear appropriate
PPE for the hazard assessed for the specific equipment and circuit
parameters.
How is the flash hazard assessed?
The arc flash hazard can be assessed prior to working on
equipment. Knowing the available bolted short circuit current, the
minimum sustainable arcing fault current, and the time duration for
the equipment supply overcurrent protective device to open, it is
possible to calculate the Flash Protection Boundary (FPB) and
Incident Energy Exposure level. NFPA 70E provides the formulas
for this critical information as well as other important information on
safe work practices, appropriate personal protective equipment
and appropriate tools to use. A qualified worker should not enter
the flash protection boundary to work on live parts unless he/she is
wearing the appropriate PPE for the level of hazard that could
occur. Figure 2 depicts the flash protection boundary and the three
shock boundaries that shall be observed per NFPA 70E.
What are the labeling requirements?
The type of equipment specified in 110.16 that is likely to be
worked on as described is required to have a field affixed arc flash
warning label. This will serve as a reminder to qualified workers
that a serious hazard exists, that they or their management must
assess the risk prior to approaching the hazard and that they must
follow the work practices for the level of hazard they may be
working on or near.
110.16 only requires that this label state the existence of an arc
flash hazard. It is suggested that the party responsible for the label
include more information on the specific parameters of the hazard.
In this way the qualified worker and his/her management can more
readily assess the risk and better insure proper work practices,
PPE and tools. The specific additional information that should be
added to the label includes:
Figure 2 - Graphic illustrating the flash protection boundary and the three
shock protection boundaries. The flash protection boundary can
be greater than limited shock boundary.
Available Short- Circuit Current
Flash Protection Boundary
Incident energy at 18 inches expressed in cal/cm2
PPE required
Voltage shock hazard
Limited shock approach boundary
Restricted shock approach boundary
Prohibited shock approach boundary
Equipment
Flash Protection Boundary (FPB)
Must wear appropriate PPE
FPB dependent on fault level and time duration.
Prohibited Shock Boundary: Qualified Persons Only. PPE as if direct
contact with live part
Restricted Shock Boundary: Qualified Persons Only
Limited Shock Boundary:
Qualified or Unqualified Persons*
* Only if accompanied by Qualified Person
Note: shock boundaries dependent on system voltage level
How can the risks associated with this hazard be reduced?
There are viable means to reduce the risks of the shock and flash
hazards. Use finger safe products that will reduce the chance that
a shock or arcing fault can occur. Use current-limiting fuses or
current-limiting circuit breakers. Current-limiting fuses or currentlimiting circuit breakers can reduce the risks associated with arc
flash hazards by limiting the magnitude of the fault currents
(provided the fault current is within the current-limiting range) and
reducing the time duration of the fault. Figure 3 is the same test
setup as shown in Figure 1 except that the arcing fault is cleared
by 601 ampere current-limiting fuses. Consequently the arc flash
was greatly reduced.
This example label includes more of the vital information that fosters safer
work practices.
Are there restrictions on working on live equipment?
OSHA regulations state in 1910.333 (a) that workers should not
work on live equipment (greater than 50 volts) except for one of
two reasons (NFPA 70E–2000 Electrical Safety Requirements for
Employee Workplaces, Part II 2-1.1.1 states essentially the same
requirement):
1. Deenergizing introduces additional or increased hazards
(such as cutting ventilation to a hazardous location)
or
2. Infeasible due to equipment design or operational
limitations (such as when voltage testing is required for
diagnostics ).
Compare Figure 3 to Figure 1, which is the same test setup, but
with noncurrent-limiting protection (Figure 1) versus current-limiting
protection (Figure 3)!
Are there resources to learn more?
To learn more about electrical hazards and safety requirements
see Bussmann® Safety Basics™ Handbook for Electrical Safety.
Bussmann® also offers a trainers kit for electrical safety training
which includes a video, handbook, electronic presentations and
more – order Safety Basics™ Kit Part # SBK from your local
Bussmann® distributor. For more information about Safety Basics™
visit www.bussmann.com.
However, when it is necessary to work on equipment "live", it is
necessary to follow safe work practices, which include assessing
the risks, wearing adequate personal protective equipment and
using the proper tools.
15
110.16 Flash Protection Field Marking
Figure 3 – Staged Test with Current-Limiting Protection (KRP-C 601 SP Fuses)
1
2
3
4
5
6
110.22 Field Marking of Series Combination Ratings
What are the labeling requirements for the installer?
110.22 and 240.86(A) require marking when a series combination
rating is utilized. 110.22 places responsibility on the installer
(electrical contractor) to field install labels on the equipment
enclosures which note the short-circuit rating of the series
combination and call out the specific replacement overcurrent
protective devices to be utilized. If the upstream overcurrent
protective device protecting the downstream circuit breaker is in a
different enclosure, then both enclosures need to have fieldinstalled labels affixed. This field marking is critical to ensuring that
proper devices are installed as initially intended and in the future.
It becomes absolutely necessary when replacement of fuses or
circuit breakers is needed; this field marking helps ensure that the
original system design is maintained. If the wrong replacement
circuit breaker is used on the loadside or lineside or the wrong
fuse is used on the lineside, the series rating is no longer valid.
This could result in a serious fire or safety hazard.
Where is more information on series rated systems?
For more information on series combination ratings and the
available fuse / circuit breaker combinations, see the discussion in
this bulletin for 240.86 or visit series rated systems under
Application Information at www.bussmann.com.
Contractor Installed Label
Panel
MDP1
CAUTION
Series Rated Combination System
with panel LDP1
Rated 100,000 Amperes
Replace with Bussmann
LPJ-200SP Fuses Only
Panel Mfr’s Label
Are there other labeling requirements for series rated systems?
See discussion in this book on 240.86(A) for additional series
rated labeling requirements that are the responsibility of the
equipment manufacturer. Those requirements are meant to ensure
that the switchboard, panelboard, or loadcenter is tested, listed
and marked for use with the acceptable combination of devices
being utilized. Also refer to the section in this book on 110.16
concerning field labeling for arc flash hazards
Short-circuit calculations must be performed at panel
locations where series rated combinations systems are utilized.
This is necessary to assure that the series combination rating is
sufficient for the short-circuit current available at the specific
installation point.
Contractor Installed Label
CAUTION
NRTL Listing of Series
Combination Rating of
100,000 amperes when
XXX Circuit Breaker
Protected by Maximum
of 400 A Class J Fuse
Series Rated Combination System
with LPJ-200SP fuses in MDP1
Rated 100,000 Amperes
Replace with XXX
Circuit Breakers Only
Panel LDP1
Field labeling requirement (110.22) and manufacturer’s labeling
requirement (240.86)
16
210.20(A) and 215.3 Ratings of Overcurrent Devices on Branch Circuits and
Feeders Serving Continuous and Non-Continuous Loads
An exception is given in 210.20(A) and 215.3 that reads:
What is the importance of these Sections?
The overcurrent protective device provided for branch circuits,
must not be less than the total non-continuous load, plus 125% of
the continuous load (defined as a load that continues for 3 hours
or more).
Where the assembly, including the fuse protecting the branch
circuit(s), is listed for operation at 100% of its rating, the ampere
rating of the overcurrent device must not be less than the sum of
the continuous load plus the non-continuous load.
Rating not less than = [(10A) x 1.0] + [(8A) x 1.25]
= 20A
Many bolted pressure switches are listed at 100% rating with
Class L fuses.
EXAMPLE
Other requirements in 210.20 are:
210.20(B) requires protection of conductors in accordance with
240.4. Flexible cords and fixture wires are required to be
protected in accordance with 240.5.
20A Rating
Non-Continuous
10A
210.20(C) requires the ampere rating of the fuse to not exceed
that specified in applicable NEC ® Articles listed in 240.3 for
specific equipment. For instance, it references Article 430 for
motors. Note: See 430.52 and Table 430.52 for maximum sizing
of fuses for motor branch circuits.
Continuous Load
8A
The branch circuit rating shall not be less than 20 amperes.
Note for feeders: See 430.62 for increased sizing of feeders with
all motor loads. See 430.63 for increased sizing of feeder with
motor loads and additional lighting and appliance loads. See
430.94 for the sizing requirements feeders supplying motor control
centers
215.10 Requirements for Ground-Fault Protection of Equipment on Feeders
What is the importance of this Section?
G.F.P. is not required on feeder equipment when it is provided on
the supply side of the feeder (except for certain Health Care
Facilities requirements, Article 517).
Equipment classified as a feeder disconnect, as shown in these
examples, must have ground fault protection as specified in
230.95.
G.F.P.
High Voltage
Service 4160V
Feeder W/O
G.F.P.
COMPLIANCE
VIOLATION
480Y/277V
High Voltage
Service 4160V
480Y/277V 1000A
or
Greater
1000A
or Greater
Additionally, the requirements of this section do not apply to fire
pumps or to a continuous industrial process where a nonorderly
shutdown will introduce additional or increased hazards.
Feeder
Provided
w/G.F.P.
COMPLIANCE
480Y/277V
Feeder of any rating
no G.F.P. Required
(Except Per Article 517)
See 230.95 for an in-depth discussion of Ground Fault
Protection.
1000A
or Greater
Ground fault protection without current-limitation may not protect system
components. See Section 110.10.
17
230.82 Equipment Allowed to be Connected on the Line Side of the
Service Disconnect
What are the advantages of using cable limiters on the supply side of the
service disconnect as permitted by 230.82(1)?
Typical cable installations are shown in the illustration below. The
benefits of cable limiters are several:
1. The isolation of a faulted cable permits the convenient
scheduling of repair service.
2. Continuity of service is sustained even though one or more
cables are faulted.
3. The possibility of severe equipment damage or burn down as a
result of a fault is greatly reduced. (Typically, without cable
limiters, the circuit from the transformer to the service equipment is
afforded little or no protection.).
4. Their current-limiting feature can be used to provide protection
against high short-circuit currents for utility meters and provide
compliance with 110.10.
RESIDENTIAL SERVICE ENTRANCE
(Single cable per phase)
#1
#2
RESIDENCES
#3
#4
Open
What do 230.82(6) and (7) mean?
The control circuit for power operable service disconnecting
means and ground fault protection must have a means for
disconnection and adequate overcurrent protection–interrupting
rating and component protection.
COMMERCIAL/INDUSTRIAL SERVICE ENTRANCE
(Multiple cables per phase)
Why is this important?
An unprotected control circuit (without overcurrent protection)
ahead of the service disconnecting means could incur an
overcurrent that could cause a fault involving the service
conductors on the lineside of the service disconnect. Then the
protection may be provided by only the overcurrent protective
devices on the transformer primary which may be slow to respond
to such a condition.
Service
Disconnect
(Open)
(Open)
Faulted cable isolated; the other
services continue in operation
without being disturbed
Faulted cable isolated; only the cable
limiters in faulted cable open; others
remain in operation
230.95 Ground Fault Protection for Services
In this circuit, is protection provided against high magnitude groundfaults as well as low level faults?
What is the importance of this section?
This means that 480Y/277 volt, solidly grounded “wye” only
connected service disconnects, 1000 amperes and larger, must
have ground fault protection in addition to conventional overcurrent protection. Ground fault protection, however, is not
required on a fire pump or a service disconnect for a continuous
process where its opening will increase hazards. All delta
connected services are not required to have ground fault
protection. The maximum setting for the ground fault relay (or
sensor) must be set to pick up ground-faults which are 1200
amperes or more and actuate the main switch or circuit breaker to
disconnect all phase conductors. A ground fault relay with a
deliberate time delay characteristic of up to 3000 amperes for 1
second can be used. (The use of such a relay greatly enhances
system coordination and minimizes power outages).
Under short-circuit conditions, unlike current-limiting fuses,
ground fault protection in itself will not limit the line-to-ground or
phase-to-phase short-circuit current. When mechanical protective
devices such as conventional circuit breakers are used with
G.F.P., all of the available short-circuit current will flow to the point
of fault limited only by circuit impedance. Therefore, it is
recommended that current-limiting overcurrent protective devices
be used in conjunction with G.F.P. relays.
Ground fault
protection
required
480Y/277
3Ø, 4W
Service
480Y/277
3Ø, 4W
Service
1000 ampere
circuit breaker
or larger
No, it is not. There is no current-limitation.
Is G.F.P. required on all services?
No. The following do not require G.F.P.:
1. Continuous industrial process where non-orderly shutdown
would increase hazard.
2. All services where disconnect is less than 1000 amperes.
3. All 120/208 volts, 3Ø, 4W (wye) services.
4. All single-phase services including 120/240 volt, 1Ø, 3W.
5. High or medium voltage services. (See NEC ® 240.13 and
215.10 for equipment and feeder requirements.)
6. All services on delta systems (grounded or ungrounded) such
as: 240 volt, 3Ø, 3W Delta, 480 volt, 3Ø, 3W Delta, or 240 volt, 3Ø,
4W Delta with midpoint tap.
7. Service with 6 disconnects or less (230.71) where each
disconnect is less than 1000 amperes. A 4000 ampere service
could be split into five 800 ampere switches.
8. Resistance or impedance grounded systems.
In this circuit, what protection does the fuse provide in addition to that
provided by the ground fault equipment?
Ground fault
protection
required
SWBD
SWBD
1000 ampere
switch & fuse
or larger
Current limitation under short-circuit conditions and high-level
ground-faults.
18
230.95 Ground Fault Protection for Services
devices often do not permit a selectively coordinated system* and
BLACKOUTS can occur. For ground faults (and phase-to-phase
short-circuits as well) of current magnitude above the
instantaneous trip setting on the main circuit breaker’s overcurrent
element, the main will nuisance trip (open) causing a blackout
even though the fault is on a feeder or branch circuit. Appropriate
selection of current-limiting fuses with proper G.F.P. settings can
provide the highest degree of coordination and prevent blackouts.
Reference the Bussmann® bulletin SPD Electrical Protection
Handbook for more in-depth discussion on ground fault protection
and coordination of ground fault relays and overcurrent protective
devices in electrical systems.
What are some of the problems associated with G.F.P.?
Incorrect settings, false tripping and eventually, disconnection.
(The knocking-out of the total building service or large feeders as
a result of minor faults or nuisance tripping cannot be tolerated in
many facilities). Unnecessary plant down time is often more
critical, or even more dangerous, than a minor ground fault.
Note: G.F.P. without current limitation may not protect system
components. See 110.10 and 250.4(B)(4).
How can ground faults be minimized?
1. To prevent blackouts, make sure that all overcurrent protective
devices throughout the overall system are selectively coordinated.
When maximum continuity of electrical service is necessary,
ground fault protective equipment should be incorporated in
feeders and branch circuits. [Per 230.95 (FPN No. 2).]
2. Insulating bus structures can greatly minimize the possibility of
faults. The hazard of personnel exposure to energized electrical
equipment is also reduced with insulated bus structures.
3. Specify switchboards and other equipment with adequate
clearance between phase conductors and ground. Ground faults
are rare on 120/208 volt systems because equipment manufacturers provide ample spacing for this voltage. Insist on greater
spacing for 277/480 volt equipment and the likelihood of ground
faults will be greatly reduced.
4. Avoid unusually large services; split the service whenever
possible.
5. Adequately bond all metallic parts of the system to enhance
ground fault current flow. Then, if a ground fault does occur, it is
more likely to be sensed by fuses or circuit breakers.
* A system wherein only the protective device nearest the fault operates and
none of the other protective devices in the system are disturbed.
300
200
100
80
60
50
40
30
KRP-C1600SP
GFP
set
at
1200 AMPS
PICK UP &
0.5 SEC.
TIME IN SECONDS
20
To respond properly to a line-to-ground feeder or branch-circuit type
fault, what should be the setting of a ground fault relay located on the
main disconnect?
The setting should allow the feeder circuit (or preferably the
branch) overcurrent protective devices to function without
disturbing the G.F.P. relay.
10
8
6
5
4
3
KTS-R
125
2
KTS-R250
1
.8
.6
.5
.4
.3
.2
KTS-R
250
.1
.08
.06
.05
.04
.03
How is a G.F.P. setting determined?
By making a coordination study. Such a study requires the plotting
of the time-current curves of the protective devices.
A simple solution to the problem of coordinating ground fault
relays with overcurrent protective devices is shown in the system
represented in the graph at right. The G.F.P. relay coordinates with
the feeder fuses KTS-R 250. The G.F.P. relay with a degree of
inverse time characteristics provides coordination with feeder
fuses in order to avoid outages. (230.95 permits an inverse timedelay relay with a delay of up to 1 second at 3000 amperes.)
Conventional mechanical tripping overcurrent protective
KRP-C
1600SP
KTS-R125
30,000
20,000
3,000
4,000
5,000
6,000
8,000
10,000
2,000
300
400
500
600
800
1,000
100
.01
200
.02
CURRENT IN AMPERES
240.1 Scope of Article 240 on Overcurrent Protection
What is the importance of this Section?
The basic purpose of overcurrent protection is to open a circuit
before conductors or conductor insulation are damaged when an
overcurrent condition exists. An overcurrent condition can be the
result of an overload or a short-circuit. It must be removed before
the damage point of conductor insulation is reached. Conductor
insulation damage points can be established from available
engineering information, i.e., Publication P-32-382, “Short-Circuit
Characteristics of Cable”, ICEA, (Insulated Cable Engineers
Association, Inc.), IEEE Color Books, Canadian Electrical Code,
and IEC Wiring Regulations.
Why, in the circuit below, is the 10 AWG wire protected even though the
available short-circuit current exceeds the wire withstand? The 10 AWG
conductor can withstand 4300 amperes for one cycle and 6020 amperes
for one-half cycle.**
**Footnote—From ICEA tables and formula.
Under short-circuits, the LOW-PEAK® YELLOW™ Dual-Element
40,000A
available
When selecting an overcurrent protective device to protect a conductor,
is it adequate to simply match the ampere rating of the device to the
ampacity of the conductor?
No. Although conductors do have maximum allowable ampacity
ratings, they also have maximum allowable short-circuit current
withstand ratings. Damage ranging from slight degradation of
insulation to violent vaporization of the conductor metal can result
if the short-circuit withstand is exceeded. (See 110.10.)
10 AWG THW COPPER WIRE
30A
Short-Circuit
Low-Peak Yellow
Class RK1 Dual-Element
Fuse
fuse (30 ampere) is fast acting. It will clear and limit (cut off) shortcircuit current before it can build up to a level higher than the wire
withstand. The opening time of the fuse is less than one-half cycle
(less than 0.008 seconds). In this particular example, the
prospective current let-thru by the fuse is less than 1850 amperes.
Thus, opening time and current let-through of the fuse is far lower
19
240.1 Scope of Article 240 on Overcurrent Protection
than the wire withstand. (Conductor protection is not a problem
when the conductor is protected by current-limiting fuses which
have an ampere rating that is the same as the conductor ampacity
rating. In the case of short-circuit protection only, fuses can often
be sized many times higher than the wire ampacity rating,
depending upon the current-limiting characteristics of the fuse.)
Copper—Thermoplastic
Conductor Insulation
 I 2
T2 + 234 
 A  t = 0.0297 log T1 + 234 
30A MECHANICAL OVERCURRENT
PROTECTIVE DEVICE
(Clearing time 1 cycle;
10 AWG COPPER WIRE
not current-limiting)
(THW insulation)
Note: ICEA (Insulated Cable Engineers Association) is the most widely accepted
authority on conductor short-circuit withstand ratings.
Short-Circuit
100
80
40,000 Amps - 1 Cycle
60
50
Yes. The 40,000 ampere short-circuit current far exceeds the withstand of the 10 AWG THW wire. Note the table and chart which
follow.
1
C
YC
C
4
YC LE
C
-0
L
Y
8
.0
16 CY CL E 30 CY CL E - 0.0 167
3
0.
E
SE
C
C
06 33
LE Y
10 60
C
O
0 CY CLE - 0.13 67 SE
N
0
C
C
D
YC CL
O
- 0 .26 33 SE
E
N
C
.5 67 SE
LE D
O
00
1
N
C
S
- 1 .0
D
O
0
E
SE CO ND
.6 00
66 0
C
N
S
7
O
N D
SE EC
C ON D
O
N D
D
40
30
4
3
2
Conductor-Copper
Insulation-Thermoplastic
Curves Based on Formula
1
.1
4
.2
CONDUCTOR SIZE
† See Insulated Cable Engineers Association, Inc., “Short-Circuit Characteristics of
Cable”, Pub. P-32-382, and circuit breaker manufacturers’ published opening times for
various types of circuit breakers.
* From ICEA Formula
20
500
.3
4/0
AWG
250MCM
I = Short-Circuit Current - Amperes
A = Conductor Area - Circular Mils
t = Time of Short-Circuit - Seconds
T1 = Maximum Operating Temperature 75°C
T2 = Maximum Short-Circuit Temperature 150°C
.4
3/0
Where
.5
2/0
.6
1000
I 2
T2 + 234
t = .0297 log
A
T1 + 234
.8
1
1/8 Cycle
1850*
3000*
4,800*
7,600*
12,000*
19,200*
30,400*
48,400*
6
5
8
Maximum Short-Circuit Withstand Current Amperes)
at Various Withstand Times
1 Cycle
1/2 Cycle
1/4 Cycle
700*
900*
1300*
1100*
1500*
2100*
1,700*
2,400*
3,400*
2,700*
3,800*
5,400*
4,300
6,020*
8,500*
6,800
9,600*
13,500*
10,800
15,200*
21,500*
17,100
24,200*
34,200*
8
10
Wire Size
(AWG)
(THW Cu)
18
16
14
12
10
8
6
4
10
1/0
Insulated Cable Damage Table (60Hz)†
4,300
Amps - 1
Cycle
2
The following table is based on Insulated Cable Engineers
Association, Inc. (ICEA) insulated cable damage charts in
Publication 32-382. This table assumes that the conductor is
preloaded to its ampacity before a short-circuit is incurred. The
formula that was used to develop the ICEA Damage Charts is
given following the table. This formula can be used to extrapolate
withstand data for wire sizes or time durations not furnished in the
ICEA Publication 32-382 charts. A sample chart is shown at right.
The mechanical overcurrent protective device opening time
and any impedance (choking) effect should be known along with
the available short-circuit current and cable withstand data to
determine the proper conductor that must be used.
20
2
SHORT CIRCUIT CURRENT – THOUSANDS OF AMPERES
What can be done to correct the above misapplication?
There are two possible solutions:
1. Use a larger size conductor (i.e., 1/0 AWG), one with a withstand
greater than the short-circuit for one cycle (see chart below).
2. Use an overcurrent protective device which is current-limiting
such as that shown in the previous question.
6
Conductor must
be protected for
its entire length
 I 2
T2 + 228 
 A  t = 0.0125 log T1 + 228 
Where:
I = Short-Circuit Current—Amperes
A = Conductor Area—Circular Mils
t = Time of Short-Circuit—Seconds
T1 = Maximum Operating Temperature—75°C
T2 = Maximum Short-Circuit Temperature—150°C
Does the circuit below represent a misapplication? (10 AWG THW
insulated copper wire can withstand 4300 amperes for one cycle and
6020 amperes for one-half cycle).
40,000A
available
Aluminum—Thermoplastic
Conductor Insulation
240.2 Definitions: Coordination, Current-limiting Overcurrent Protective Device,
and Tap Conductors
What is the meaning of coordination as used in 240?
Coordination is defined as properly localizing a fault condition so
that only the affected equipment is removed from the system. This
can be achieved by understanding the characteristics of
overcurrent protective devices and selecting the appropriate
types and sizes. See discussion in this booklet on 240.12 and an
indepth discussion in Bussmann ® publication SPD Electrical
Protection Handbook.
To further appreciate current-limitation, assume for example,
that the available prospective short-circuit current in a circuit is
50,000 amperes. If a 200 ampere LOW-PEAK® YELLOW™ fuse is
used to protect the circuit, the current let-through by the fuse will
be only 6500 amperes instead of 50,000 amperes. Peak current
will be only 15,000 amperes instead of a possible 115,000
amperes. Thus, in this particular example, currents are limited to
only 13% of the available short-circuit values.
As is true of fuse application in general, the application of
current-limiting fuses in respect to current-limitation and
component protection (110.10) is quite simple. Graphs or tables
such as the one shown below permit easy determination of the
“let-thru” currents that a fuse will pass for various levels of
prospective short-circuit currents. For example, the table below
shows that the 200 ampere LOW-PEAK® YELLOW™ fuse will letthrough 6500 amperes when prospective short-circuit current is
50,000 amperes.
What is the meaning of current-limiting overcurrent protective device?
What is the importance of this Section?
Areas within waveform
loops represent destructive
energy impressed upon
circuit components
25,000A
available
fault current
Normal
load current
Initiation of
short-circuit current
Circuit breaker trips
and opens short-circuit
in about 11/2 cycles
ACTION OF NON-CURRENT-LIMITING CIRCUIT BREAKER
Short-Circuit
Size 1 Starter
(Tested with 5000A available)
For the above circuit, the Size 1 Starter has a short-circuit
withstand rating of 5000 amperes.* The question is, with the
25,000 ampere available short-circuit current, will a LOW-PEAK®
YELLOW™ fuse provide adequate protection of the starter? By
referring to the table below, it can easily be seen that for a
prospective short-circuit current of 25,000 amperes, fuses with
ratings of 100 amperes or less will limit fault currents to below the
5000 ampere withstand of the starter and, thus, provide adequate
protection.
Current-Limiting Effects of RK1 LOW-PEAK® YELLOW™ Fuses.
Prospective
Let-Through Current (Apparent RMS Symmetrical)
Short-Circuit
LPS-RK_SP (600V) Fuse Ratings
Current
30A
60A
100A
200A
400A
5,000
980
1,600
2,100
3,200
5,000
10,000
1,200
2,000
2,550
4,000
6,750
15,000
1,400
2,300
2,900
4,800
7,850
20,000
1,500
2,500
3,150
5,200
8,250
25,000
1,600
2,650
3,400
5,450
9,150
30,000
1,650
2,850
3,550
5,650
9,550
35,000
1,750
2,950
3,750
5,850
10,000
40,000
1,850
3,100
3,900
6,100
10,450
50,000
1,950
3,300
4,150
6,500
11,300
60,000
2,050
3,500
4,350
6,950
11,950
80,000
2,250
3,850
4,800
7,850
12,500
100,000
2,450
4,050
5,200
8,250
13,400
150,000
2,750
4,800
6,100
9,550
14,500
200,000
3,000
5,200
6,500
10,000
16,400
RMS Symmetrical Amperes
Fuse opens and clears
short-circuit in less
than 1/2 cycle
ACTION OF CURRENT-LIMITING FUSE.
Simply stated, a current-limiting protective device is one which
cuts off a fault current in less than one-half cycle†. It thus prevents
short-circuit currents from building up to their full available values.
The greatest damage done to components by a fault current
occurs in the first half-cycle (or more precisely, “the first major
loop” of the sinewave). Heating of components to very high
temperatures can cause deterioration of insulation, or even
explosion. Tremendous magnetic forces between conductors can
crack insulators and loosen or rupture bracing structures.
The levels of both thermal energy and magnetic forces are
proportionate to the square of current. Thermal energy is
proportionate to the square of “RMS” current; maximum magnetic
fields to the square of “peak” current. If a fault current is 100 times
higher than normal load current, its increased heating effect
equals (100) 2 or 10,000 times higher than that of the normal
current. Thus, to prevent circuit component damage, the use of
current-limiting protective devices is extremely important,
particularly since present-day distribution systems are capable of
delivering high level fault currents.
†
600A
5,000
9,150
10,200
11,300
12,200
12,800
13,500
13,900
15,000
15,400
16,600
17,500
19,400
21,000
*Footnote: See discussion on Section 110.10 in this bulletin.
The reader should note that much of the current-limitation
claimed by small ampere circuit breakers is actually the result of
the significant impedance added to the circuit breaker test circuit
after the circuit has been calibrated. Refer to the circuit breaker
protection portion of 110.9 for further information on circuit breaker
test circuits.
What is the definition of tap conductors?
A tap conductor is defined as a conductor, other than a service
conductor that has overcurrent protection ahead of its point of
supply that exceeds the value permitted for similar conductors
that are protected as described elsewhere in 240.4.
Footnote: The more technical definition of a current-limiting protective device is
expressed by 240.2.
Repinted from NEC® 2002
21
240.4 Protection of Conductors Other Than Flexible Cords and Fixture Wires
What is the meaning of 240.4(B) and 240.4(C)?
Where the ampacity of a conductor does not correspond with a
standard rating (240.6) of a fuse, the next standard rating may be
used as long as the fuse is not above 800 amps and the
conductors are not part of a multi-outlet branch circuit supplying
receptacles for cord and plug-connected portable loads.
12 AWG Conductor, 75°C
12 AWG copper conductor, 75°C, has ampacity per
Table 310.16 of 25A. But, fuse must be sized 20A
or less, unless otherwise allowed.
What does 240.4(D) mean?
It requires the fuse to not exceed 15A for 14 AWG, 20A for 12
AWG, and 30A for 10 AWG copper; or 15A for 12 AWG and 25A
for 10 AWG aluminum and copper-clad aluminum after any
correction factors for ambient temperature and number of
conductors have been applied. This is required unless
specifically permitted in 240.4(E) through (G).
What does 240.4(F) mean?
Conductors fed from single-phase, 2-wire secondary transformers
and three phase, delta-delta connected transformers with threewire (single-voltage) secondaries can be considered protected by
the primary side fuses if the transformer is properly protected in
accordance with Section 450.3. The primary fuse must be less than
or equal to the secondary conductor ampacity times the
secondary-to-primary transformer voltage ratio.
240.5 Protection Flexible Cords, Fixture Cables and Fixture Wires
What is the importance of this section?
Flexible cords and extension cords shall have overcurrent protection rated at their ampacities. Supplementary fuse protection is an
acceptable method of protection. For 18 AWG fixture wire 50 feet
or over, a 6 ampere fuse would provide necessary protection, and
for 16 AWG fixture wire 100 feet or over, an 8 ampere fuse would
provide the necessary protection. 18 AWG extension cords must
be protected by a 7 ampere fuse.
Also, 760.23, covering special non-power-limited fire alarm
circuits, requires 7 ampere protection for 18 AWG conductors and
10 ampere protection for 16 AWG conductors.
Violation
(FIXTURE WIRE)
BRANCH
CIRCUIT
BRANCH
CIRCUIT
To load
20A Fuse
16 AWG Fixture Wire
100 ft. or over
Violation
(EXTENSION CORD)
Violation
(FIXTURE WIRE)
BRANCH
CIRCUIT
Receptacle
20A
Branch Circuits
Compliance
(FIXTURE WIRE)
16 AWG Fixture Wire
100 ft. or over
Compliance
(FIXTURE WIRE)
BRANCH
CIRCUIT
To load
20A Fuse
18 AWG Fixture Wire
50 ft. or over
18 AWG Extension Cord
To load
8A Fuse
To load
6A Fuse
18 AWG Fixture Wire
50 ft. or over
Compliance
(EXTENSION CORD)
Receptacle
7 Amp
20A
Fuse
Branch Circuits
18 AWG Extension Cord
240.6 Standard Ampere Ratings
equipment door, behind locked doors accessible only by a
qualified person, or if a removable and sealable cover is over the
adjusting means, then the rating can be considered to be equal to
the adjusted setting.
Note: Standard ampere ratings for fuses and inverse time circuit
breakers are 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100,
110, 125, 150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600,
700, 800, 1000, 1200, 1600, 2000, 2500, 3000, 4000, 5000 and
6000 amperes.
In addition, standard fuse ratings are 1, 3, 6, 10 and 601.
The use of nonstandard ampere ratings of fuse and circuit
breakers is permitted.
What is the importance of this section?
In addition to the standard ratings of fuses and circuit breakers,
this section states that the rating of an adjustable trip circuit
breaker is considered to be the highest possible setting. This
becomes important when protecting conductors or motor circuits.
For example, if a copper 75°C conductor is required to carry 200
amperes continuously, a 250 kcmil cable might be chosen. If a
circuit breaker were chosen to protect this cable with an external
adjustable trip from 225 through 400 amperes, the rating of the
breaker would be 400 amperes, and 500 kcmil cable would
therefore be required, increasing costs significantly. However, if
this adjusting means is “restricted”, such as behind a bolted
22
240.8 Protective Devices Used in Parallel and 404.17 Fused Switches
solid-state power conversion equipment. However, for the
standard safety switch, conventional branch circuit applications,
switch-boards, and panelboards, the use of parallel fuses is not
allowed.
What do these sections mean?
There are cases in which an original equipment manufacturer, for
various reasons, must parallel fuses and receive an appropriate
equipment listing. For example, this would be the case of some
240.9 Thermal Devices
protective devices, the use of a current-limiting fuse will not only
provide short circuit protection for the circuit but for the thermal
overload device as well.
What does this section mean?
Thermal overload devices generally can neither withstand opening
a circuit under short-circuit conditions nor even carry short-circuit
currents of higher magnitudes. When using thermal overload
240.10 Requirements for Supplementary Overcurrent Protection
North American electrical system with that pertinent to IEC
applications. Many devices on the market meet specific IEC
requirements and specific North American electrical system
requirements but the ratings are neither universal nor
interchangeable. It is very easy to read the IEC ratings thinking
they apply to the North American electrical system ratings. The
literature from many manufacturers is easily misinterpreted or
confusing concerning North American ratings and IEC ratings.
What is the importance of this section?
Supplementary fuses, often used to provide protection for lighting
fixtures, cannot be used where branch circuit protection is
required.
What are the advantages of supplementary protection?
The use of supplementary protection for many types of appliances,
fixtures, cords, decorator lighting (Christmas tree lights. . .)*, etc.,
is often well advised. There are several advantages:
1. Provides superior protection of the individual equipment by
permitting close fuse sizing.
2. With an occurrence of an overcurrent, the equipment protected
by the supplementary protective device is isolated; the branch
circuit overcurrent device is not disturbed. For instance, the in-linefuse and holder combination, such as the Type HLR fuseholder
with Type GLR or GMF fuses, protects and isolates fluorescent
lighting fixtures in the event of an overcurrent.
3. It is easier to locate equipment in which a malfunction has
occurred. Also, direct access to the fuse of the equipment is
possible.
Supplementary overcurrent protective devices are not general use
devices, as are branch circuit devices, and must be evaluated for
appropriate application in their particular use. One example of the
difference and limitations is that a supplementary protector
(mechanical device) recognized to UL 1077 has spacings,
creepage and clearance, that are considerably less than that of a
branch circuit rated circuit breaker listed to UL 489.
Example:
• A supplemental protector, UL1077, has spacings that are 3/8
inch through air and 1/2 inch over surface.
• A branch circuit rated UL489 molded case circuit breaker
has spacings that are 3/4 inch through air and 1 1/4 inch
over surface.
* Footnote–Supplementary protection for series connected decorator lighting sets and
parallel sets (Christmas tree string lights) was required in 1982. Manufacturers have
implemented this requirement.
Branch circuit overcurrent protective devices’ have standard
overload characteristics to protect branch circuits and feeder
conductors. Supplementary overcurrent protective devices do not
have standard overload characteristics and may differ from
standard branch circuit overload characteristics.
What is a supplementary overcurrent protective device?
A fuse or mechanical overcurrent protective device that is limited in
application, due to the wide range of permissible ratings and
performance. Supplementary overcurrent protective devices may
be incomplete in construction or restricted in performance
capabilities. Such a device is not suitable for and can not be used
where branch circuit protection is required. They can only be used
where specifically permitted in the NEC ® . The Tri-National
Standard for supplementary fuses is UL/CSA/ANCE 248-14.
The interrupting ratings or short-circuit current ratings of
supplementary overcurrent protective devices can ranges from less
than 32 amps to 100,000 amps. When supplementary overcurrent
protective devices are considered for proper use, it is important to
be sure that the device’s interrupting rating equals or exceeds the
available short-circuit current (see the discussion for 110.9 in this
booklet).
What do I need to know about supplementary overcurrent protective
devices?
All too often supplementary overcurrent protective devices are
being misapplied where branch circuit rated fuses or circuit
breakers are required. This can be a serious safety issue. One
must be sure to read the devices’ label, instruction sheets, and
manufacturers’ literature for proper usage to meet the North
American electrical system (NEC®, NRTL & Inspection). Be sure
not to confuse the device ratings and terminology pertinent to the
Verify the supplementary overcurrent protective device’s voltage
rating and that the device has the proper voltage for the
installation, including compliance with slash voltage rating
requirements, if applicable. For discussion on slash voltage rating
see 240.85 in this booklet.
23
240.12 System Coordination or Selectivity
1. The 90 ampere breaker will unlatch (Point A) and free the
breaker mechanism to start the actual opening process.
2. The 400 ampere breaker will unlatch (Point B) and it, too, would
begin the opening process. Once a breaker unlatches, it will open.
The process at the unlatching point is irreversible.
3. At Point C, the contacts of the 90 ampere breaker finally open
and interrupt the fault current.
4. At Point D, the contacts of the 400 ampere breaker open. . .the
entire feeder is “blacked out”!
What is the importance of this section?
Whenever a partial or total building blackout could cause
hazard(s) to personnel or equipment, the fuses and/or circuit
breakers must be coordinated in the short-circuit range. It is
acceptable for a monitoring system to be used to indicate an
overload condition, if the overcurrent protective devices cannot be
coordinated in the overload region. However, in the vast majority
of cases, both circuit breakers and fuses will be able to be
coordinated in the overload range, so the monitoring systems will
seldom be required. Typical installations where selective
coordination would be required include elevator circuits, hospitals,
industrial plants, office buildings, schools, government buildings,
military installations, high-rise buildings, or any installation where
continuity of service is essential.*
Example of Non-Selective System.
1,000
800
600
400
300
* Footnote: See also Section 4-5.1 of NFPA 110 (Emergency and Standby Power
Systems) and Sections 3-3.2.1.2(4) & 3-4.1.1.1 of NFPA 99 (Health Care Facilities) for
additional information on selective coordination.
200
100
80
60
40
30
VIOLATION
225A
I.T.=8x
20A
I.T.=8x
Opens
20
Opens
Opens
22,000 Amp
Short-Circuit
Fault exceeding the instantaneous trip setting of all 3 circuit breakers in series will
open all 3. This will blackout the entire system.
4
3
90A
2
1
.8
.6
.4
.3
ShortCircuit
.2
.1
.08
.06
.04
.03
COMPLIANCE
1000A
400A
400 AMP
Circuit Breaker
I.T. = 5X
90 AMP
Circuit
10 Breaker
8
6
TIME IN SECONDS
1000A
I.T.=10x
POINT D
.02
Not
Open
POINT C
.01
.008
.006
POINT B
.004
.003
POINT A
30,000
30,000
20,000
6,000
8,000
10,000
3,000
4,000
2,000
600
800
1,000
.001
300
400
Not
Open
100
225A
200
.002
CURRENT IN AMPERES
20A
Now, let’s take the case of fuse coordination. When selective
coordination of current-limiting fuses is desired, the Selectivity
Ratio Guide (next page) provides the sizing information necessary.
In other words, it is not necessary to draw and compare curves.
Current-limiting fuses can be selectively coordinated by
maintaining at least a minimum ampere rating ratio between the
main fuse and feeder fuses and between the feeder fuse and
branch circuit fuses.
These ratios are based on the fact that the smaller downstream
fuses will clear the overcurrent before the larger upstream fuses
melt. An example of ratios of fuse ampere ratings which provide
selective coordination is shown in the one-line circuit diagram.
Opens
22,000 Amp
Short-Circuit
19-B
Fault opens the nearest upstream fuse, localizing the fault to the equipment
affected. Service to the rest of the system remains energized.
If the ampere rating of a feeder overcurrent device is larger than the
rating of the branch circuit device, are the two selectively coordinated?
No. A difference in rating does not in itself assure coordination. For
example, a feeder circuit breaker may have a rating of 400
amperes and the branch breaker 90 amperes. Under overload
conditions in the branch circuit, the 90 ampere breaker will open
before, and without, the 400 ampere breaker opening. However,
under short-circuit conditions, not only will the 90 ampere device
open, the 400 ampere may also open. In order to determine
whether the two devices will coordinate, it is necessary to plot their
time-current curves as shown. For a short-circuit of 4000 amperes:
2:1 (or more)
LPS-RK90SP
LPS-RK400SP
Short-Circuit
24
240.12 System Coordination or Selectivity
*Selectivity Ratio Guide (Line-Side to Load-Side) for Blackout Prevention.
Circuit
Current Rating
Type
Trade Name &
Class
Line-Side Fuse
601 to
6000A
601 to
4000A
0
to
600A
601 to
6000A
0 to
600A
0 to
1200A
0 to
600A
0 to
60A
Buss
Symbol
Time- LOW-PEAK® KRP-C–SP
Delay YELLOW™ (L)
Time- LIMITRON® KLU
Delay (L)
LOW-PEAK® LPN-RK–SP
YELLOW™ LPS-RK–SP
Dual (RK1)
Ele(J)
LPJ–SP**
ment FUSETRON® FRN-R
(RK5)
FRS-R
LIMITRON® KTU
(L)
Fast- LIMITRON® KTN-R
Acting (RK1)
KTS-R
T-TRON®
JJN
(T)
JJS
LIMITRON® JKS
(J)
Time- SC
SC
Delay (G)
Load-Side Fuse
601-6000A
601-4000A
TimeTimeDelay
Delay
LOW-PEAK® LIMITRON®
YELLOW™
(L )
(L )
0-600A
Dual-Element
Time-Delay
LOW-PEAK®
YELLOW™
(RK1)
601-6000A
Fast-Acting
0-1200A
FUSETRON® LIMITRON®
LIMITRON®
T-TRON®
0-60A
TimeDelay
LIMITRON® SC
(T)
JJN
JJS
2:1
(J)
JKS
(G)
SC
2:1
(RK1)
KTN-R
KTS-R
2:1
2:1
N/A
2.5:1
2:1
(RK5)
FRN-R
FRS-R
4:1
2:1
2:1
2:1
2:1
4:1
2:1
2:1
2:1
2:1
N/A
–
–
2:1
2:1
8:1
–
3:1
3:1
3:1
4:1
–
–
–
–
2:1
1.5:1
2:1
1.5:1
8:1
2:1
–
–
3:1
1.5:1
3:1
1.5:1
3:1
1.5:1
4:1
1.5:1
2:1
2.5:1
2:1
2:1
6:1
2:1
2:1
2:1
2:1
N/A
–
–
3:1
3:1
8:1
–
3:1
3:1
3:1
4:1
–
–
3:1
3:1
8:1
–
3:1
3:1
3:1
4:1
–
–
2:1
2:1
8:1
–
3:1
3:1
3:1
4:1
–
–
3:1
3:1
4:1
–
2:1
2:1
2:1
2:1
KLU
2:1
(L )
KTU
0-600A
LPN-RK–SP
LPS-RK–SP
2:1
KRP-C–SP
(J)**
LPJ–SP
0-600A
Fast-Acting
lowered to permit closer fuse sizing. Plot fuse curves or consult with Bussmann.
* Note: At some values of fault current, specified ratios may be
®
General Notes: Ratios given in this table apply only to Buss fuses. When fuses are within the same case size, consult Bussmann.
** Consult Bussmann for latest LPJ—SP ratios.
.
240.13 Ground Fault Protection of Equipment on Buildings or Remote Structures
What does this section require?
Equipment ground fault protection of the type required in 230.95 is
required for each disconnect rated 1000 amperes or more in
480Y/277V solidly grounded systems that will serve as a main
disconnect for a separate building or structure. Refer to 215.10
and 230.95.
High Voltage
Service
G.F.P. Not
Required
Building A
800A
480Y/277V
G.F.P. Not
Required
Building B
Note: G.F.P. that is not current-limiting may not protect system
components. See 110.10 and 250.1 (FPN).
1000A or Greater
480Y/277V
G.F.P.
Required
240.21 Location Requirements for Overcurrent Devices and Tap Conductors
made to a switchboard bus for an adjacent panel, such as an
emergency panel, the use of cable limiters is recommended as
supplementary short-circuit protection of the tapped conductor.
These current-limiting cable limiters are available in sizes designed
for short-circuit protection of conductors from 12 AWG to 1000
kcmil. They provide current-limiting short-circuit protection but not
overload protection.
240.21 Location in Circuit
Requires overcurrent protection to be provided in each
ungrounded circuit conductor and be located at the point where
the conductors receive their supply except as specified in
240.21(A)-(G). No conductor supplied per 240.21(A)-(G) shall
supply another conductor, except through an overcurrent device
meeting the requirements of 240.4. In other words, “you can’t tap
a tap!”
The most common use of tap conductors for feeders, 240(B), and
transformer secondary conductors, 240(C), are the 10 foot, 25 foot
and outside tap conductor rules. It is important to realize that
although they allow for unprotected lengths of conductors, in
almost all cases, termination in a single or group of overcurrent
protection devices is required. In addition, it may be necessary to
meet other requirements for panelboards, 408.16, and
transformers, 450.3.
Note: Smaller conductors tapped to larger conductors can be a
serious hazard. If not adequately protected against short-circuit
conditions (as required in 110.10 and 240.1), these
underprotected conductors can vaporize or incur severe
insulation damage. Molten metal and ionized gas created by a
vaporized conductor can envelop other conductors (such as bare
bus), causing equipment burn-down. Adequate short-circuit
protection is recommended for all conductors. When a tap is
25
240.21 Location Requirements for Overcurrent Devices and Tap Conductors
Figure 2
What are requirements for 240.21(B)(1) Taps Not Over 3m (10 ft) Long?
Fuses are not required at the conductor supply if a feeder tap
conductor is not over ten feet long and:
(1) Has an ampacity not less than the combined computed loads
supplied. Not less than the rating of the device supplied,
unless the tap conductors are terminated in a overcurrent
protective device not exceeding the tap conductor’s
ampacity, and
(2) Does not extend beyond the switchboard, panelboard or
control device which it supplies, and
(3) Is enclosed in raceway, except at the point of connection to
the feeder, and
(4) For field installed taps, where the tap conductors leave the
enclosure, the ampacity of the tap conductor must be at least
10% of the overcurrent device rating.
Wireway
200A
10'
TAP
Note: For overcurrent protection requirements for lighting and
appliance branch-circuit panelboards and certain power
panelboards, see 408.16(A), (B), and (E).
In Figure 1, the feeder fuse (600A) is sized per the NEC® for the
loads served. All field installed taps to the motors are 10 foot in
length.
10'
TAP
M
M
M
M
M
1
HP
5
HP
7.5
HP
15
HP
20
HP
25
HP
7.5
HP
What are requirements for 240.21(B)(2) Taps Not Over 7.5 m (25 ft)
Long?
Fuses are not required at the conductor supply if a feeder tap
conductor, is not over 25 feet long, and:
(1) Has an ampacity not less than 1/3 that of the feeder fuses
from which the tap conductors receive their supply, and
(2) Terminate in a single set of fuses sized not more than the tap
conductor ampacity, and
(3) Is suitably protected from physical damage.
Compliance
M
M
5
HP
Since, the tap conductors to the other motors (20 and 25 HP) are
required to have an ampacity greater than the 15 HP motor per
430.22 and 310.15, the 20 and 25 HP motors could be tapped to
600A feeder fuses as well.
Figure 1
Violation
M
The smallest of the three larger motors is a 15 HP motor with a FLC
of 42A per Table 430.150. Per 430.22, the motor conductor
ampacity is sized at 1.25 X 42A = 52.5 amperes. Per 310.15, this
would require a 6 AWG conductor (75°C, Cu, 65A ampacity,
assuming 60/75°C lugs). Per 240.21(B)(1)(4), this could be
tapped to the 600A feeder since the ampacity of the 6 AWG,
75°C, Cu conductor (65A) is more than 10% of the feeder fuse.
The three smaller motors (FLC rating per Table 430.150) include a
1 HP (FLC = 4.2A), a 5HP (FLC = 15.2A), and a 7.5 HP motor
(FLC = 22A). Per NEC ® 430.22, the 1 HP motor requires a
conductor with a minimum ampacity of 1.25 X 4.2 = 5.25A. The
5 HP motor requires a conductor with a minimum ampacity of
1.25 X 15.2 = 19A. The 7.5 HP motor requires a conductor with a
minimum ampacity of 1.25 X 22 = 27.5A. Based upon this and
310.15, the 1, 5 and 7.5 HP motors are required to have a 14
AWG, 14 AWG and 10 AWG (75° C, Cu) conductor, respectively.
This assumes all lugs /terminals are rated 60°/75° C.
240V, 3Ø
600A
M
1
HP
Example in Figure 3 complies with 240.21(B)(2):
— Taps are not over 25 ft
— 400A Feeder fuses
1. Minimum ampacity of 1/3 the feeder OCPD.
— 100 HP FLA = 124A (Table 430.150)
— Tap conductors to motor = 124 (1.25) = 155A (430.22)
Æ 2/0 Conductor, 75°C, Cu (175A) (310.15)
— Maximum fuse would be 175 X 3 = 525A (400A ok)
2. Terminate in single set of fuses not more than the tap
conductor ampacity (OCPD ( 175A). Optimum Fuse size:
= 1.25 X FLA (or next standard size) = 1.25 X 124 = 155A
(LPS-RK 175SP (175A) fuses (430.52).
3. Protected from physical damage.
240.21(B)(1)(4) requires that the maximum fuse for field
installations shall not exceed 10 times the ampacity of the tap
conductor, for example:
— 14 AWG, 75° C, Cu conductor (20A ampacity), max feeder
overcurrent device is 200A.
— 10 AWG, 75° C, Cu conductor (35A ampacity), max feeder
overcurrent device is 350A.
Figure 3
480V, 3Φ
400A
To field tap the conductors of the 1, 5, and 7.5 HP motors to a
600A feeder overcurrent device would be a violation of
240.21(B)(1)(4). To comply with 240.21(B)(1)(4), the smaller
motors must be fed from a feeder fuse that does not exceed the
10 times rating of the tap conductor’s ampacity (200A as shown in
the Figure 2).
500 kcmil
2/0
75 ° C
Taps
In Conduit
25’
LPS-RK 175SP
Fuses
26
M
M
100 HP
100 HP
240.21 Location Requirements for Overcurrent Devices and Tap Conductors
What are requirements for 240.21(B)(3) Taps Supplying a Transformer
(Primary Plus Secondary Not Over 7.5 m (25 ft) Long)?
Fuses are not required at the conductor supply where the
conductor feeds a transformer if:
(1) The primary conductor ampacity is at least 1/3 of the rating of
the fuses protecting the feeder, and
(2) The secondary conductor ampacity when multiplied by the
secondary to primary voltage ratio is at least 1/3 of the rating
of the fuses protecting the feeder, and
(3) The primary plus secondary is not over 25 ft. long. (Any
portion of the primary conductor that is protected at its
ampacity is excluded in the 25 feet), and
(4) The primary and secondary conductors is protected from
physical damage, and
(5) The secondary conductors terminate in a single set of fuses
that will limit the load to the ampacity of the secondary
conductors (per 310.15).
See Figure 4.
(1) The conductors are protected from physical damage, and
(2) The conductors terminate in a single set of fuses that limit the
load to the ampacity of the conductors, and
(3) The fuses are a part of or immediately adjacent to the
disconnecting means, and
(4) The disconnecting means is readily accessible and is
installed outside, inside nearest the point of entrance, or
installed per 230.6, nearest the point of entrance of the
conductors.
240.21(C) Transformer Secondary Conductors.
Conductors may be tapped to a transformer secondary, without
fuses at the secondary, under several conditions as specified in
240.21(C)(1) through 240.21(C)(6). See Figure 5.
Note: Refer to 450.3 for transformer overcurrent protection
requirements and 408.16 for panelboard protection.
Figure 5
Figure 4
25 Feet or Less
150 Amp
Feeder
Fuse
TRANSFORMER
2:1 RATIO
100 Amp
Fuse
150 Amp
Rated
Conductor
100 Amp
50 Amp
Rated
Rated
Conductor 240V
Conductor
Service
480V
Feeder – Transformer Primary OCPD
No overcurrent protection
at beginning of tap.
25 Feet or Less
300 Amp
Feeder
Fuse
Conductor tapped to secondary
of transformer.
TRANSFORMER
1:1 RATIO
100 Amp
Fuse
Must meet one of the following:
240.21(C)(1) through 240.21(C)(6)
480V
300 Amp
Rated
Conductor
What are requirements for 240.21(C)(1) Protection by Primary
Overcurrent Device?
Fuses are not required on the secondary of a single-phase 2-wire
(single-voltage) or three-phase, three wire (single-voltage), deltadelta transformer to provide conductor protection if:
— The transformer primary (supply) side is protected in
accordance with 450.3, and
— The fuses on the primary of the transformer does not exceed
the ampacity of the secondary conductor multiplied by the
secondary to primary voltage ratio.
100 Amp
100 Amp
Rated
Rated
Conductor Conductor 480V
What are requirements for 240.21(B)(4) Taps Over 7.5 m (25 ft) Long?
Fuses are not required at the conductor supply in high bay
manufacturing buildings (over 35’ high at walls) if:
(1) Only qualified persons will service such a system, and
(2) Feeder tap is not over 25 feet long horizontally and not over
100 feet long, total length, and
(3) The ampacity of the tap conductors is not less than 1/3 of the
fuse rating from which they are supplied, and
(4) Taps terminate in a single set of fuses that limits the load to
the ampacity of the tap conductor, and
(5) Taps are protected from physical damage, and
(6) Taps are not spliced, and
(7) Taps are sized at least 6 AWG copper or 4 AWG aluminum,
and
(8) Taps do not penetrate walls, floors, or ceilings, and
(9) Taps are made no less than 30 feet from the floor.
Single-phase (other than 2-wire) and multiphase (other than deltadelta, 3-wire) transformer secondary conductors are not
considered to be protected by the primary fuses. This eliminates
the use of this tap rule on delta-wye transformers (480-208/120).
What are requirements for 240.21(C)(2) Transformer Secondary
Conductors Not Over 3 m (10 ft) Long?
Fuses are not required on the secondary of a transformer if
secondary conductors are not over 10 ft long, and:
(1a) Secondary conductor ampacity is not less than the
combined computed loads, and
(1b) Secondary conductor ampacity is not less than the rating of
the device they supply or the rating of the fuses at their
termination, and
(2) Secondary conductors do not extend beyond the
enclosure(s) of the equipment they supply, and
(3) Secondary conductors are enclosed in a raceway.
What are requirements for 240.21(B)(5) Outside Taps of Unlimited
Length?
Fuses are not required at the supply for tap conductors located
outside of a building or structure and where all of the following are
met:
27
240.21 Location Requirements for Overcurrent Devices and Tap Conductors
Note: For overcurrent protection requirements for lighting and
appliance branch-circuit panelboards and certain power
panelboards, see Sections 408.16(A), (B), and (E). Refer to 450.3
for transformer protection.
What are requirements for 240.21(C)(5) Secondary Conductors from a
Feeder Tapped Transformer?
Transformer secondary conductors installed in accordance with
240.21(B)(3) are permitted to be protected by fuses as specified in
that section. 240.21(B)(3) really covers tap conductors on both the
primary and secondary of the transformer, so it covers
240.21(C)(5) as well.
Example (Figure 6):
— Transformer Primary OCPD (450.3)
o 70A Fuse (same as previous example)
— Secondary Conductors (3 AWG - 100A):
o Less than or equal to 10 ft, and
o Not less than computed load (80A), and
o Not less than the rating of the device they supply/terminate in
(100A Main), and
o Do not extend beyond the enclosure(s) of the equipment they
supply and they are enclosed in a raceway and
— Panelboard complies with 408.16(A) (lighting panel)
What are requirements for 240.21(C)(6) Secondary Conductors Not Over
7.5 m (25 ft) Long?
Where the length of the secondary conductors does not exceed 25
ft and complies with all of the following.
(1) Secondary conductors have an ampacity that, when
multiplied by the ratio of the secondary-to-primary voltage, is
at least 1/3 the rating of the transformer primary fuses, and
(2) Secondary conductors terminate in a single set of fuses that
limit the load current to not more than the conductor ampacity
permitted by 310.15, and
(3) Secondary conductors are suitably protected from physical
damage.
Figure 6
Example in Figure 7 conforms to 240.21(C)(6).
Larger secondary conductors are possible. For example, 1 AWG,
75°C, Cu (130A) conductors could have been used on secondary
with 125A fuses in the fusible disconnect switch.
Figure 7
Transformer Primary Fuse
sized per 450.3 ( 70A)
45 KVA Transformer
3Φ, (delta-wye)
480V to 120/208V
Secondary Conductor, 25’, in
conduit. Minimum secondary
conductor = 6 AWG, 75°C, Cu
(65A Ampacity)..
65 X (208/480) ≥ 1/3 X 70
28.17 ≥ 23.3
What are requirements for 240.21(C)(3) Industrial Installation Secondary
Conductors Not Over 7.5 m (25ft)?
Transformer secondary conductors, if 25 ft or less, do not require
fuses at the transformer terminals, for industrial installations only, if:
(1) Secondary conductor ampacity is not less than the secondary
full load current of the transformer and not less than the sum
of the ratings of the fuses, and
(2) All overcurrent devices are grouped, and
(3) Secondary conductors are protected from physical damage.
Load
Fusible Disc Switch with
fuses sized to conductor
ampacity (60A fuses)
What are requirements for 240.21(D) Service Conductors?
Service-entrance conductors are permitted to be protected by
fuses in accordance with 230.91. 230.91 requires the service
fuses to be an integral part of the service disconnecting means or
located immediately adjacent to the disconnecting means.
Note: Refer to 408.16 for panelboard protection requirements and
450.3 for transformer protection.
What are requirements for 240.21(C)(4) Outside Secondary Conductors of
Unlimited Length?
Fuses are not required on the secondary of a transformer to
provide conductor protection where the secondary conductors are
located outdoors, except at the point of termination, and all of the
following are met:
(1) The secondary conductors are protected from physical
damage, and
(2) The secondary conductors terminate in one set of fuses that
limits the load to the ampacity of the conductors, and
(3) The fuse is part of or immediately adjacent to the
disconnecting means, and
(5a) The disconnecting means for the conductors is readily
accessible and outside of a building or structure, or
(5b) Inside nearest the point of entrance of the conductors, or
(4c) Installed in accordance with 230.6, nearest the point of
entrance of the conductors.
What are requirements for 240.21(E) Busway Taps?
Busways and busway taps are permitted to be protected against
overcurrent in accordance with 368.10 through 368.13. See 368.11
and 368.12 in this booklet.
Note: Refer to 408.16 for panelboard protection requirements and
450.3 for transformer protection.
28
240.21 Location Requirements for Overcurrent Devices and Tap Conductors
What are requirements for 240.21(F) Motor Circuit Taps?
Motor-feeder and branch-circuit conductors are permitted to be
protected against overcurrent in accordance with section 430.28
and 430.53. NEC® 430.28 covers motor feeder taps that terminate
in branch-circuit fuses. NEC ® 430.53 covers group motor
installations that do not require termination in a branch-circuit
overcurrent protective device.
What are requirements for 240.21(G) Conductors from Generator
Terminals?
Conductors from generator terminals that meet the size
requirement in 445.5 are permitted to be protected by the
generator overload protective device required by 445.4.
240.40 Disconnecting Means for Fuses
What does the section require?
A line side disconnecting means must be provided for all cartridge
fuses where accessible to other than qualified persons and for any
fuse in circuits over 150 volts to ground. This section does not
require a disconnecting means for the typical 120/240V single
phase residential plug fuse application.
There is no requirement for a disconnecting means ahead of a
current-limiting cable limiter or other current-limiting fuse ahead of
the service disconnecting means.
One disconnect is allowed for multiple sets of fuses as
provided in 430.112 for group motor applications and 424.22 for
fixed electric space-heating equipment.
29
240.50 Plug Fuses, Fuseholders, and Adapters
What does this section mean?
Normally, plug fuses are applied in 125 volt circuits for appliances,
small motors, machines, etc. They may be used on 240/120 volts
single-phase circuits, and 208/120 volt three-phase circuits, where
the neutral is solidly grounded.
120 V
240 V
120 V
M
208 V
M
240.51 Edison-Base Fuses
What are these fuse types?
These are generally referred to as branch circuit listed fuses which
are NOT size rejecting. They can provide protection for appliances
and small motors in residential, commercial, and industrial
applications. For branch circuit protection, these fuses may only
be used for replacements in existing installations where there is no
evidence of overfusing or tampering.
Edison-base fuses can be used for supplementary overcurrent
protection in new installations.
240.53 and 254 Type S Fuses, Adapters and Fuseholders
What are these fuse types?
These are branch circuit listed fuses that are size (ampere)
rejecting. They become size rejecting when a special Type S
holder or Type S adapter is used. For example, when a 20 ampere
adaptor is installed, a 25 or 30 ampere fuse can not be used.
Type S fuses are required for new installation where plug fuses are
to be used as the branch circuit protection.
What are the advantages of Type S Fuses?
Type S fuses are size rejecting to prevent overfusing. They are
used with special adapters that cannot easily be removed.
Fuse
30
Adapter
240.60 Cartridge Fuses and Fuseholders
What does this section mean?
300 volt rated fuses can be used to protect single-phase lineneutral loads when supplied from three-phase solidly grounded
480/277 volt circuits, where the single-phase line-to-neutral voltage
is 277 volts.
Branch circuit listed fuses are designed so that it is very
difficult to replace an installed fuse with one of lesser capability.
This is based on voltage, current, or current-limiting vs. noncurrent-limiting ratings.
The interrupting rating must be marked on all branch circuit
fuses with interrupting ratings other than 10,000 amperes.
480/277V
400 amp NORMAL
CURRENT RATING
600 Volt
Fuses
300,000 amperes INTERRUPTING RATING
300 Volt Fuse
277V 1Ø Load
240.61 Classification of Fuses and Fuseholders
What does this section mean?
All low voltage branch circuit fuses have a voltage rating
associated with them. They can be properly applied at system
voltages up to that rating.
New CUBEFuse™. Shown is first finger-safe fuse, TCF 60 CUBEFuse™, being
inserted into a TCFH60 CUBEFuse™ base. The fuse shown has a 60 ampere
normal current rating, 300,000 ampere interrupting rating and is rated 600 volts.
It is dual-element, time delay fuse that is very current-limiting (Class J
characteristics). For more information visit www.cubefuse.com
240.83 Circuit Breaker – Markings
The interrupting rating must be marked on all branch circuit circuit
breakers with interrupting ratings other than 5000 amperes.
(Caution: do not confuse supplementary protectors with branch
circuit circuit breakers. Supplementary protectors can only be
used for supplementary protection and have many limitations.
Supplementary protectors may have very low interrupting ratings.
See 240.10 in this booklet.)
225 amp NORMAL CURRENT RATING
35,000 amperes INTERRUPTING RATING at 480 volts
31
240.85 Clarifies Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding
Schemes
Slash-rated circuit breakers are not intended to open phase-tophase voltages across only one pole. Where it is possible for full
phase-to-phase voltage to appear across only one pole, a fully
rated circuit breaker must be utilized. A fully rated circuit breaker is
one that has only one voltage rating, such as a 480 volt circuit
breaker. For example, a 480 volt circuit breaker can open an
overcurrent at 480 volts with only one pole, such as might occur
when Phase A shorts to ground on a 480 volt B-Phase grounded
delta system.
Typical plant electrical systems use three-phase distribution
schemes. As an industry practice, short-circuit calculations lead to
the selection of overcurrent protective devices based on available
three-phase fault currents. If the overcurrent devices have an
adequate three-phase interrupting rating, engineers are generally
satisfied that the system complies with NEC® 110.9.
Figure 1
What is the NEC® change for slash ratings?
240.85 of the 2002 NEC® was changed to read:
240.85 Applications. A circuit breaker with a slash rating, such
as 120/240V or 480Y/277, shall be permitted to be applied in a
solidly grounded circuit where the nominal voltage of any
conductor to ground does not exceed the lower of the two values
of the circuit breaker’s voltage rating and the nominal voltage
between any two conductors does not exceed the higher value of
the circuit breaker’s voltage rating…”
Three phase bolted fault test has all three phase
conductors connected electrically together.
How often, however, do three-phase faults occur? Commonly
referred to as "three-phase bolted faults", these shorts require all
three legs to be electrically connected (Figure 1). Though bolted
faults do occur, far more common is the mishap of a slipped
screwdriver, dropped wrench, or worn insulation that shorts one
phase to ground, creating a single-pole short-circuit (Figure 2).
These phase-to-ground faults affect the performance of circuit
breakers in different ways, depending upon the grounding
scheme. Two of these performance areas were addressed by
changes to the 2002 NEC®. They are the proper usage of slash
ratings and individual pole interrupting capabilities. The following
paragraphs explain the reasons behind these 2002 Code
changes.
The change was the addition of the words “solidly grounded”*.
This was needed to emphasize that slash-rated devices were not
appropriate on resistance-grounded and ungrounded systems.
The following paragraphs explain why slash-rated devices cannot
be utilized on these types of systems.
* Solidly grounded is defined in 230.95 of the NEC ® as
“Connection of the grounded conductor to ground without inserting
any resistance or impedance devices.”
Slash Rated Exercise 1
Can you get the correct answers to this exercise? (Answers at bottom of
page)
Figure 2 - Single pole short-circuit
System
Voltage
Secondary
System Type
L-L
Volt
L-G
Volt
480Y/277
Solidly
Grounded WYE
480
277
Yes
No
480
Resistance
Grounded WYE
480
277
Yes
No
480
Corner
Grounded
B Phase
480
480
Yes
No
480
Delta
Ungrounded
480
*
Yes
No
Grounded Equipment
What is a slash rating?
A slash-rated circuit breaker is one with two voltage ratings
separated by a slash, such as 480Y/277 volt. The smaller of the
two ratings is for overcurrents at line-to-ground voltages, meant to
be cleared by one pole of the device. The larger of the two ratings
is for overcurrents at line-to-line voltages, meant to be cleared by
two or three poles of the circuit breaker. See Figure 3.
Figure 3
480Y/277
Volt
480Y/277
Volt
Three
phase
Three
phase
Four wire
FourSolidly
wire grounded
Solidly
wye grounded
system
wye system
Answers to Slash Rated Exercise
a) Yes
b) No – not solidly grounded system
c) No –
Line to ground voltage is 480 volts which exceeds 277 volt rating
d) No – not solidly grounded
Circuit breaker
480Y/277 slash voltage rating
Can 480Y/277
Circuit Breaker
Be Used?
* Ungrounded delta systems - phase conductors are capacitively coupled to ground
480 volts
line to line
A
B
C
Ground
277 volts
line to ground
32
240.85 Clarify Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding
Schemes
single-pole interrupting capabilities according to Table 7.1.7.2 of
UL 489. Table 1 on this page indicates the single-pole ratings of
various three-pole molded-case circuit breakers taken from Table
7.1.7.2 of UL 489. A similar table is shown on page 54 of the IEEE
“Blue Book”, Recommended Practice for Applying Low-Voltage
Circuit Breakers Used in Industrial and Commercial Power
Systems, (Std 1015-1997). Molded-case circuit breakers may not
be able to safely interrupt single-pole faults above these values
since they are typically not tested beyond these values. For
current-limiting fuses, the marked interrupting rating is the tested
single-pole interrupting rating.
Do fuses have slash ratings?
No. Fuses, by their design, are rated for full voltage; therefore
slash rating concerns are not an issue. For instance Class J fuses
are rated at 600 volts. These fuses could be utilized on 600 volt or
less systems irrespective if the system is solidly grounded,
ungrounded or resistance grounded.
Slash Rated Exercise 2
Can you get the correct answers to this exercise? (Answers at bottom of
page)
System
Voltage
Secondary
System Type
L-L
Volt
L-G
Volt
Can 600 Volt
Fuses
Be Used?
480Y/277
Solidly
Grounded WYE
480
277
Yes
No
480
Resistance
Grounded WYE
480
277
Yes
No
480
Corner
Grounded
B Phase
480
480
Yes
No
480
Delta
Ungrounded
480
*
Yes
No
If the ratings shown in Table 1 are too low for the application, the
actual single-pole rating for the breaker must be ascertained to
insure proper application.
TABLE 1
Single-Pole Interrupting Ratings for Three-Pole Molded Case
Circuit Breakers (ANY I.R.)
FRAME RATING
100A Maximum
250V Maximum
100A Maximum
251-600V
101 – 800
801 – 1200
1201 – 2000
2001 – 2500
2501 – 3000
3001 – 4000
4001 – 5000
5001 – 6000
* Ungrounded delta systems - phase conductors are capacitively coupled to ground
Answers to Slash Rated Exercise 2
a) Yes b) Yes c) Yes d) Yes
What was added about circuit breakers’ single pole interrupting
capabilities?
A Fine Print Note was added to 240.85 of the 2002 NEC® to alert
users that circuit breakers have single-pole interrupting capabilities
that must be considered for proper application. It states:
240.85 FPN: Proper application of molded case circuit breakers
on 3-phase systems, other than solidly grounded wye,
particularly on corner grounded delta systems, considers the
circuit breakers’ individual pole interrupting capability.
240V
480/277V
480V
600/347V
600V
4,330
--
--
--
--
-8,660
12,120
14,000
20,000
25,000
30,000
40,000
50,000
10,000
10,000
14,000
14,000
20,000
25,000
30,000
40,000
50,000
8,660
8,660
12,120
14,000
20,000
25,000
30,000
40,000
50,000
10,000
10,000
14,000
14,000
20,000
25,000
30,000
40,000
50,000
8,660
8,660
12,120
14,000
20,000
25,000
30,000
40,000
50,000
How about an actual example?
As an example of single-pole interrupting capability in a typical
installation, consider a common three-pole, 20 amp, 480 volt circuit
breaker with a three-pole interrupting rating of 65,000 amperes.
Referring to Table 1, this breaker has an 8,660 ampere single-pole
interrupting capability for 480 volt faults across one pole. If the
available line-to-ground fault current exceeds 8,660 amps at 480
volts, such as might occur on the secondary of a 1000 KVA, 480
volt, corner-grounded delta transformer, the circuit breaker may be
misapplied. In this case, the circuit breaker manufacturer must be
consulted to verify interrupting ratings and proper application.
The following paragraphs will also explain why this FPN was added
to the 2002 NEC®.
What is a single pole interrupting capability?
The single-pole interrupting capability of a circuit breaker is its
ability to open an overcurrent at a specified voltage utilizing only
one pole of the circuit breaker.
Single Pole Interrupting Capabilities
CALCULATING GROUND FAULT CURRENTS
A circuit breaker’s ability to open an overcurrent at
a specified voltage utilizing only one pole of the
circuit breaker
How much short-circuit current will flow in a ground fault condition?
The answer is dependent upon the location of the fault with respect
to the transformer secondary. Referring to Figure 5, the ground
fault current flows through one coil of the wye transformer
secondary and through the phase conductor to the point of the
fault. The return path is through the enclosure and conduit to the
bonding jumper and back to the secondary through the grounded
neutral. Unlike three-phase faults, the impedance of the return path
must be used in determining the magnitude of ground fault current.
This ground return impedance is usually difficult to calculate. If the
ground return path is relatively short (i.e. close to the center tap of
the transformer), the ground fault current will approach the threephase short-circuit current.
What are the single-pole interrupting capabilities for overcurrent
devices?
Per ANSI C37.13 and C37.16, an airframe/power circuit breaker
has a single-pole interrupting rating of 87% of its three-pole rating.
Listed three-pole molded case circuit breakers have minimum
33
240.85 Clarify Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding
Schemes
Theoretically, a bolted line-to-ground fault may be higher than a
three-phase bolted fault since the zero-sequence impedance can
be less than the positive sequence impedance. The ground fault
location will determine the level of short-circuit current available.
The prudent design engineer assumes that the ground fault
current equals at least the available three-phase bolted fault
current and makes sure that the overcurrent devices are rated
accordingly.
In solidly grounded wye systems, the first low impedance fault to
ground is generally sufficient to open the overcurrent device on the
faulted leg. In Figure 5, this fault current causes the branch circuit
overcurrent device to clear the 277 volt fault. Because the branch
circuit device will clear the fault with only 277 volts across one
pole, a slash-rated 480Y/277 volt circuit breaker is perfectly
acceptable.
This system requires compliance with single-pole interrupting
capability for 277 volt faults on one pole. If the overcurrent devices
have a single-pole interrupting capability adequate for the
available short-circuit current, then the system meets NEC® 110.9.
SOLIDLY GROUNDED WYE SYSTEMS
The Solidly Grounded Wye system shown in Figure 4 is by far the
most common type of electrical system. This system is typically
delta connected on the primary and has an intentional solid
connection between the ground and the center of the wye
connected secondary (neutral). The grounded neutral conductor
carries single-phase or unbalanced three-phase current. This
system lends itself well to industrial applications where 480V(L-L-L)
three-phase motor loads and 277V(L-N) lighting is needed.
Although not as common as the solidly grounded wye connection,
the following three systems are typically found in industrial
installations where continuous operation is essential. Whenever
these systems are encountered, it is absolutely essential that the
proper application of slash ratings and single-pole interrupting
capabilities be assured. This is due to the fact that full phase-tophase voltage can appear across just one pole. Phase-to-phase
voltage across one pole is much more difficult for an overcurrent
device to clear than the line-to-neutral voltage associated with the
solidly grounded wye systems.
Figure 4 - Solidly Grounded WYE System
Solidly Grounded WYE System
SERVICE
PANEL
CORNER-GROUNDED-DELTA SYSTEMS (SOLIDLY GROUNDED)
BRANCH
PANEL
Steel Conduit
A
277V
7V
The system of Figure 6 has a delta-connected secondary and is
solidly grounded on the B-phase. If the B-phase should short to
ground, no fault current will flow because it is already solidly
grounded.
A
480V
27
7V
C 27
B
B
Figure 6 – Corner-Grounded Delta System (Solidly Grounded)
480V
C
Corner Grounded Delta System
N
N
SERVICE
PANEL
BRANCH
PANEL
Steel Conduit
If a fault occurs between any phase conductor and ground (Figure
5), the available short-circuit current is limited only by the
combined impedance of the transformer winding, the phase
conductor and the equipment ground path from the point of the
fault back to the source. Some current (typically 5%) will flow in the
parallel earth ground path. Since the earth impedance is typically
much greater than the equipment ground path, current flow
through earth ground is generally negligible.
A
0V
48
48
0V
A
B
C
480V
B
C
Figure 5 - Single-Pole Fault to Ground in Solidly Grounded Wye
System
Solidly Grounded WYE System
Single pole must
interrupt fault current
SERVICE
PANEL
If either Phase A or C is shorted to ground, only one pole of the
branch-circuit overcurrent device will see the 480V fault as shown
in Figure 7. A slash rated 480Y/277 volt circuit breaker could not be
utilized on this 480 volt corner-grounded delta circuit because the
voltage to ground (480 volts), exceeds the lower of the two ratings
(277 volts). This system also requires compliance with single-pole
interrupting capabilities for 480 volt faults on one pole because the
branch-circuit circuit breaker would be required to interrupt 480
volts with only one pole.
BRANCH
PANEL
Steel Conduit
A
A
480V
B
C
B
480V
Fault to
conduit
C
N
N
34
240.85 Clarify Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding
Schemes
When the first fault occurs from phase to ground as shown in
Figure 9, the current path is through the grounding resistor.
Because of this inserted resistance, the fault current is not high
enough to open protective devices. This allows the plant to
continue “on line”. NEC® 250.36(3) requires ground detectors to be
installed on these systems, so that the first fault can be found and
fixed before a second fault occurs on another phase.
Figure 7 – Fault to Ground on a Corner-Grounded Delta System
Corner Grounded Delta System
Single pole must
interrupt
SERVICEfault current
BRANCH
PANEL
PANEL
Steel Conduit
Figure 9 - First Fault in Resistance Grounded System
A
A
480V
High Resistance Grounded System
Fault to
conduit
B
C
B
SERVICE
PANEL
BRANCH
PANEL
C
Steel Conduit
A
A
480V
B
C
First fault
to steel
conduit
B
480V
C
A disadvantage of Corner-Grounded Delta systems is the inability
to readily supply voltage levels for fluorescent or HID lighting
(277V). Installations with this system require a 480-120V
transformer to supply 120V lighting. Another disadvantage, as
given on page 33 of IEEE Std 142-1991, Section 1.5.1(4) (Green
Book) is “the possibility of exceeding interrupting capabilities of
marginally applied circuit breakers, because for a ground fault, the
interrupting duty on the affected circuit breaker pole exceeds the
three-phase fault duty.”
Resistor keeps first
fault current low:
5 Amps or so
Low Value of Fault Current
Because of Ground Resistor in
Short-Circuit Path
Even though the system is equipped with a ground alarm, the
exact location of the ground fault may be difficult to determine. The
first fault to ground MUST be removed before a second phase
goes to ground, creating a 480 volt fault across only one pole of
the affected branch circuit device. Figure 10 shows how the 480
volt fault can occur across one pole of the branch circuit device. It
is exactly because of this possibility that a slash rated 480Y/277
volt device can not be used in this system. 480 volts would be
impressed across one pole of the branch circuit device, even
though it had been tested for only 277 volts.
RESISTANCE GROUNDED SYSTEM
“Low or High” resistance grounding schemes are found primarily
in industrial installations. These systems are used to limit, to
varying degrees, the amount of current that will flow in a phase to
ground fault.
“Low” resistance grounding is used to limit ground fault current to
values acceptable for relaying schemes. This type of grounding is
used mainly in medium voltage systems and is not widely installed
in low voltage applications (600V or below).
Figure 10 - Second fault in Resistance Grounded System
High Resistance Grounded System
The “High” Resistance Grounded System offers the advantage that
the first fault to ground will not draw enough current to cause the
overcurrent device to open. This system will reduce the stresses,
voltage dips, heating effects, etc. normally associated with high
short-circuit current. Referring to Figure 8, High Resistance
Grounded Systems have a resistor between the center tap of the
wye transformer and ground. High resistance grounding systems
are used in low voltage systems (600V or less).
Single
pole must
SERVICE
interrupt
fault current
PANEL
Steel Conduit
A
A
480V
C
BRANCH
PANEL
B
B
480V
C
First fault
to steel
conduit
With high resistance grounded systems, line-to-neutral loads are
not permitted per National Electrical Code®, 250.36(4).
High Value of Fault
Current Because
Ground Resistor No
Longer in Path
Figure 8 - Resistance Grounded System
High Resistance Grounded System
SERVICE
PANEL
Resistor
BRANCH
PANEL
The magnitude of this fault current can approach 87% of the L-L-L
short-circuit current. Because of the possibility that a second fault
will occur, single-pole interrupting capability must be investigated.
The IEEE “Red Book”, Std 141-1993, page 367, supports this
requirement, “One final consideration for resistance-grounded
systems is the necessity to apply overcurrent devices based upon
their ”single-pole” short-circuit interrupting rating, which can be
equal to or in some cases less than their ‘normal rating’.”
Steel Conduit
A
A
480V
B
C
Second Fault
To Enclosure
B
480V
C
35
240.85 Clarify Requirements for the Use of Slash-Rated Circuit Breakers and
Application of Individual Pole Interrupting Capabilities for Various Grounding
Schemes
The second fault from Phase B to ground (in Figure 13) will create
a 480 volt fault across only one pole at the branch circuit
overcurrent device. It is because of this possibility that a slashrated device cannot be used on this type of system. A pole that
was tested for 277 volts might see an overcurrent and try to open
480 volts.
UNGROUNDED SYSTEMS
The Ungrounded System of Figure 11 offers the same advantage
for continuity of service that is characteristic of high resistance
grounded systems.
Figure 11 – Ungrounded System
Again, the values from Table 1 for single pole interrupting
capabilities must be used for molded case circuit breaker systems
as the tradeoff for the increased continuity of service. The IEEE
“Red Book”, Std 141-1993, page 366, supports this requirement,
“One final consideration for ungrounded systems is the necessity
to apply overcurrent devices based upon their “single-pole” shortcircuit interrupting rating, which can be equal to or in some cases
less than their normal rating.” In 250.4(B) Ungrounded Systems (4)
Path for Fault Current of the 2002 NEC®, it is required that the
impedance path through the equipment be low so that the fault
current is high when a second fault occurs on an ungrounded
system.
Ungrounded System
SERVICE
PANEL
BRANCH
PANEL
Steel
Conduit
A
A
480V
B
C
B
480V
C
What are fuses’ single pole interrupting capabilities?
By their inherent design a fuse’s interrupting rating is its single pole
interrupting rating. Modern current-limiting fuses are available that
have tested single pole interrupting ratings of 200,000 or 300,000
amperes. The Low-Peak® LPJ_SP, KRP-C_SP, LPS-RK_SP and
LPN-RK_SP Fuses all have UL Listed 300,000 ampere single pole
interrupting ratings. This is a simple solution to assure adequate
interrupting ratings for present and future systems no matter what
the grounding scheme.
Although not physically connected, the phase conductors are
capacitively coupled to ground. The first fault to ground is limited
by the large impedance through which the current has to flow
(Figure 12). Since the fault current is reduced to such a low level,
the overcurrent devices do not open and the plant continues to
“run”.
Figure 12 - First Fault to Conduit in Ungrounded System
Ungrounded System
SERVICE
PANEL
BRANCH
PANEL
Steel
Conduit
CONCLUSIONS
A
A
Two significant additions to NEC 240.85 were included in the 2002
NEC®. They cover voltage ratings of slash-rated circuit breakers
and single-pole interrupting capabilities of circuit breakers. The
proper application of both of these ratings is dependent upon the
type of grounding scheme utilized.
480V
B
C
First fault
to steel
conduit
B
480V
C
Slash-rated devices must be utilized only on solidly grounded
systems. This automatically eliminates their usage on resistancegrounded and ungrounded systems. They can be properly utilized
on solidly grounded wye systems, where the voltage to ground
does not exceed the smaller of the circuit breaker’s two values and
the voltage between any two conductors does not exceed the
larger of the circuit breaker’s two values. Slash-rated devices can
not be used on corner-grounded delta systems whenever the
voltage to ground exceeds the smaller of the two ratings. Where
slash-rated devices will not meet these requirements, fully rated
devices are required.
Low Value of Fault Current
Because of Large Capacitively
Coupled Impedance to Ground
As with High Resistance Grounded Systems, ground detectors
should (but are not required by the 2002 NEC®) be installed, to
warn the maintenance crew to find and fix the fault before a
second fault from another phase also goes to ground (Figure 13).
Figure 13 - Second Fault to Conduit in Ungrounded System
An overcurrent protective device must have an interrupting rating
equal to or greater than the current available at its line terminals for
both three-phase bolted faults and for one or more phase-toground faults. Although most electrical systems are designed with
overcurrent devices having adequate three-phase interrupting
ratings, the single-pole interrupting capabilities are easily
overlooked.
Ungrounded System
Single pole must
SERVICE
interrupt
fault current
PANEL
BRANCH
PANEL
Steel
Conduit
A
A
480V
B
C
B
480V
C
High Value of Fault
Current Because
Large Impedance is
No Longer in Path
First fault
to steel
conduit
Simple solutions exist to provide adequate interrupting ratings if
molded case circuit breaker single-pole interrupting capabilities as
shown in Table 1 are not sufficient. First, the manufacturer can be
consulted to see if single-pole interrupting capabilities are in
compliance for the specific manufacterer’s circuit breaker.
Second, air frame/power circuit breakers have tested single-pole
interrupting ratings that are 87% of the published three-pole rating.
And third, current-limiting fuses are available that have tested
single-pole interrupting ratings of 200,000 and 300,000 amps.
Second Fault
To Enclosure
36
240.86 Series Ratings
What are the labeling requirements for series ratings?
Factory labeling Requirement
240.86(A) requires that, when a series rated combination is used,
the switchboards, panelboards, and loadcenters be tested, listed
and factory marked for use with the series rated combinations to
be utilized. It is the responsibility of the panelboard, switchboard
and loadcenter manufacturers to have a Nationally Recognized
Testing Laboratory listing for the complete package, which
includes the series rated devices to be used in the specific gear.
This is evidenced by a factory marked label affixed to the
equipment - Figure 3. Because there is often not enough room in
the equipment to show all of the legitimate series rated
combinations, UL 67 (Panelboards) allows for a bulletin to be
referenced and supplied with the panelboard. The bulletin is to be
affixed to the panelboard. These bulletins typically provide all of
the acceptable combinations.
110.9 requires that overcurrent devices be able to safely interrupt
whatever overcurrents they are apt to encounter. For branch
circuit fuses and circuit breakers, this means that they must safely
interrupt both overloads and short-circuits, up to the maximum
available short-circuit current. There are two ways that overcurrent
protective devices can meet these short-circuit requirements.
They can be fully rated or they can be series rated.
Fully Rated System
A fully rated system is one in which all of the overcurrent protective
devices have an individual interrupting rating at least as great as
the available short-circuit current at their point of application. Fully
rated systems can consist of all fuses, all circuit breakers, or a
combination of fuses and circuit breakers. See 110.9 discussion in
this booklet.
Figure 1 - Fully Rated Fuse System
Field Labeling Requirement
Besides the factory labeling requirement of 240.86(A) mentioned in
the previous paragraph,110.22 requires the installer to place labels
in the field which note the short-circuit rating of the series
combination and call out for specific replacement overcurrent
devices to be utilized - Figure 3. See the 110.22 discussion in this
booklet on this requirement.
LPJ-200SP Fuse
300,000 A Interrupting Rating
LPJ-20SP Fuse
300,000 A Interrupting Rating
Figure 3 - Field labeling requirement 110.22 and factory labeling
requirement 240.86(A)
ISC=300,000 Amp
Available Short Circuit
Contractor Installed Label
ISC=300,000 Amp
Available Short Circuit
Panel
MDP1
What is a series rated system?
A series rated system is a combination of circuit breakers, or fuses
and circuit breakers, that can be applied at available short-circuit
levels above the interrupting rating of the load side circuit
breakers, but not above that of the main or line-side device. Series
rated systems can consist of fuses protecting circuit breakers, or
circuit breakers protecting circuit breakers. Figure 2 illustrates a
fuse/circuit breaker series rated system.
Panel Mfr’s Label
Contractor Installed Label
CAUTION
Figure 2 - Series Rated Fuse Protecting Circuit Breaker System
LPJ 400 SP Fuse
300,000 A Interrupting Rating
CAUTION
Series Rated Combination System
with panel LDP1
Rated 100,000 Amperes
Replace with Bussmann
LPJ-200SP Fuses Only
NRTL Listing of Series
Combination Rating of
100,000 amperes when
XXX Circuit Breaker
Protected by Maximum
of 400 A Class J Fuse
Series Rated Combination System
with LPJ-200SP fuses in MDP1
Rated 100,000 Amperes
Replace with XXX
Circuit Breakers Only
Series Rated
Combination
200,000 A. IR
Panel LDP1
What fuses protect which circuit breakers?
Unfortunately, it is often difficult to determine which combinations
go with which panelboards. In order to clear the confusion,
Bussmann® has researched the major manufacturers’ application
literature and published the tables. These tables show, by
manufacturer, the various combinations of fuses and circuit
breakers that are acceptable by panelboard type. These tables
are published on www.bussmann.com under Application
Information/Publications. Table 1 is a partial reprinting of one of
these tables.
20A Circuit Breaker
10,000 A IR
ISC=300,000 Amp
Available Short Circuit
ISC=200,000 Amp
Available Short Circuit
Fully rated systems can be used everywhere, as long as individual
interrupting ratings are adequate. On the other hand, series rated
systems have limited applications and have extra NEC ®
requirements that must be followed. 240.86 covers requirements
for series rated systems.
37
240.86 Series Ratings
Table 1 Example of Available Fuse / Circuit Breaker Series
Rating Tables by Manufacturer (partial table)
What are other series rated system limitations?
The biggest disadvantage of a series rated system is that, by
definition, the line side (protecting) device must open at the same
time, and in conjunction with the load side (protected) circuit
breaker. This means that the entire panel loses power because the
device feeding the panel must open under medium to high-level
short circuit conditions - Figure 5. As a result, series rated systems
should not be used in health care facilities (517.17), continuous
process industrials, computer rooms, emergency circuits (700.25
FPN), elevator circuits (620.62), main switchgear, or critical
distribution panels. On the other hand, fully rated systems can be
selectively coordinated so that only the device closest to the short
circuit opens, leaving the rest of the system up and running.
Series Rated Combination Chart
Line Side Fuse
Load Side Circuit Breaker
INQOD Panelboards
Maximum
System Voltage
Maximum
SCCR
(See Notes Below)
Line Side
Fuse
JJS, LPJ
240 Vac
200kA
JJN
Max Fuse
Current Rating Circuit Breaker
QO, QOB
200
QO, QOB (AS)
QO, QOB (GF I)
QO, QOB
400
QO, QOB (AS)
QO, QOB (GF I)
Load Side
Amps Poles
ALL
1, 2, 3
ALL
1, 2, 3
ALL
1, 2, 3
ALL
1, 2, 3
ALL
1, 2, 3
ALL
1, 2, 3
Figure 5 - Example of lack of selective coordination inherent in
series rated systems
NOT AFFECTED
Note for NQOD Panelboards: 1P for use at 120V Only
NEHB Panelboards
Maximum
System Voltage
480Y/277 Vac
Maximum
SCCR
100kA
OPENS
(See Notes Below)
Line Side
Fuse
JJS, LPJ
Max Fuse
Current Rating Circuit Breaker
200
EH, EHB
Load Side
Amps Poles
ALL
1, 2, 3
UNNECESSARY
POWER LOSS
Note for NEHB Panelboards: 1P for use at 277V Only
NF Panelboard
Maximum
System Voltage
480Y/277 Vac
Series Rated
(See Notes Below)
Maximum
SCCR
100kA
200kA
Line Side
Fuse
JJS, LPJ
JJS, LPJ
Max Fuse
Current Rating Circuit Breaker
400
EDB, EGB, EJB
200
Load Side
Amps Poles
ALL
Fault
1, 2, 3
Lack of Selective Coordination
Note for NF Panelboards: 1P for use at 277V Only
Another disadvantage of the series rated system is the likely
possibility of future expansions or system upgrades, where the new
available short-circuit current exceeds the series rating. The
typical solution at that point is to tear out the existing series rated
panel and replace it with a new, properly rated one.
NOTE (1): The data in these charts was compiled from information in Square D, Series Rating Data Bulletin
No. 2700DB9901 and Square D Digest 171. Cooper Bussmann assumes no responsibility for the accuracy
or reliability of the information. The information contained in the tables may change without notice due to
equipment design modifications.
NOTE (2): The line-side fused switch may be in a separate enclosure or in the same enclosure as the loadside circuit breaker. A line-side fused switch may be integral or remote.
Series Rating Inspection Form Check List
In order to help in meeting the multitude of NEC® requirements
surrounding the use of series rated combinations, Bussmann® has
created an inspection form check list. This form can be filled out by
the installer and verified by the inspector. The form provides a
compliance checklist and background information, on the reverse
side, on the various NEC® requirements. This form is available on
www.bussmann.com and the last two pages of this booklet.
NOTE (3): Max fuse current rating denotes the largest amperage fuse that may be used for that series rated
combination. A lower amperage fuse may be substituted for the listed fuse.
What are the series rated system motor contribution limitations?
One critical requirement limits the use of series rated systems
where motors are connected between the line-side (protecting)
device and the load-side (protected) circuit breaker. 240.86(B)
requires that series ratings shall not be used where the sum of
motor full load currents exceeds 1% of the interrupting rating of the
load-side (protected) circuit breaker. An application of this type
would provide added short circuit current, via the motors
contributing to a fault, in excess of what the load side (protected)
circuit breaker was tested to handle. Example in Figure 4.
Where is more information on series rated systems?
A more complete discussion of series rated systems and the fuse /
circuit breaker series rated tables by manufacturer are on
www.bussmann.com under Application Information/Publications.
Figure 4 - Example of violation of 240.86(B) due to motor
contributions.
Series Rated Systems
This does not
comply with NEC®
240.86(B)
Series Rated
Combination
22,000 A. I.R.
Motor Contribution
10,000 A. I.R.
Motor F.L.A. > 100A (1% IR)
38
240.90 and 240.2 Supervised Industrial Installations
240.2 defines a supervised industrial installation and this
criteria must be met: (1) the maintenance crew must be qualified
and under engineering supervision, (2) Total load must be 2500
KVA or greater as calculated in accordance with Article 220, (3)
and, there must be at least one service at 277/480 or 480 volts or
higher.
What is the intent of Sections 240.90 and 240.2?
The special provisions of Part VIII of Article 240 apply only to the
process and manufacturing portions of an industrial installation.
The intent of Part VIII is to limit its use to large industrial locations.
240.92(B) Transformer Secondary Conductors of Separately Derived Systems
(Supervised Industrial Installations only)
What does this section mean?
Conductors may be connected directly to the secondary terminals
of a transformer of a separately derived system, without
overcurrent protection at the connection if the conductors meet
special requirements for short-circuit, overload, and physical
protection per 240.92(B)(1), (2), and (3).
240.92(B)(1) Short-Circuit and Ground-Fault Protection
(Supervised Industrial Installations only)
What are the requirements of 240.92(B)(1)?
The cable can be 100' or less as long as the primary overcurrent
device is no larger than 150% of the ampacity of the secondary
conductor multiplied by the secondary to primary voltage ratio, or
The conductors are protected by a differential relay with a trip
setting not greater than the secondary conductor ampacity, or
The conductors are shown to be protected under short-circuit
conditions by engineering calculations. Typical methods are found
in IEEE Color Books, Canadial Electrical Code, IEC Wiring
Regulations, ICEA (Insulated Cable Engineers Association), and
manufacturers’ literature.
240.92(B)(2) Overload Protection (Supervised Industrial Installations only)
What are the requirements of 240.92(B)(2)?
Overload protection can be achieved by terminating in one
overcurrent device, or in up to six overcurrent devices, grouped in
one location, that add up to no more than the ampacity of the
conductor. Engineering calculations can be used to demonstrate
overload protection. Finally, relays can be used to limit the load to
the ampacity by opening devices on the line or load side.
39
240.92(C) Outside Feeder Taps (Supervised Industrial Installations only)
1) The conductors must be protected from physical damage.
2) The sum of the one to six grouped overcurrent devices at the
termination of the outdoor conductor must limit the load to the
ampacity of the conductor.
3) The conductors are outside except at the point of load
termination.
4) The overcurrent device must be a part of the disconnecting
means or immediately adjacent to it.
5) The disconnecting means are readily accessible and located
outside or inside nearest the point of entrance.
What are the requirements for Outside Feeder Taps?
Outdoor conductors may be tapped to a feeder or connected to
the secondary of a transformer without overcurrent protection at
the tap or connection if all 5 of the following conditions are met.
240.100 Feeder and Branch Circuit Protection Over 600 Volts Nominal
What are the requirements of this section?
This specifies the location of the overcurrent protective device
for circuits of over 600 volts. It requires that protection be provided
at the beginning of the feeder or branch-circuit unless another
location is determined under engineering supervision. An
important change to this 2002 section requires the engineering
supervision to consider the available fault current, overcurrent
protective devices’ short circuit current characteristics and the
conductor withstand characteristics, as found in IEEE Color Books,
Canadian Electrical Code, IEC Regulations, ICEA (Insulated Cable
Engineers Association), and manufacturers’ literature.
240.100(B) Protective Devices
What does 240.100(B) require?
This section is for applications over 600 volts. It requires
overcurrent protective devices to be capable of detecting and
interrupting all currents that can occur in excess of their trip
setting or melting point.
240.100(C) Conductor Protection
What is the meaning of 240.100(C)?
This requires that the short-circuit ratings of the cable not be
exceeded. These ratings can be found in the IEEE Color books,
ICEA (Insulated Cable Engineers Association), IEC Wiring
Regulations, Canadian Electrical Code, and manufacturers’
literature.
40
250 Grounding
An electrical system with proper grounding is designed to provide
for personnel safety and equipment protection. A system that can
lose its grounding integrity or failure to provide a system with
proper grounding is a serious safety hazard. Two important
aspects of systems with proper grounding are:
(2) The ground fault current path must “safely carry the maximum
ground fault current”.
This means that the equipment grounding conductors that might
carry a ground fault must be selected by engineering analysis. This
analysis should take into account maximum possible fault current,
the operating characteristics of the fuses or circuit breakers, and
the damage characteristics of these conductors. All to often, this
aspect is overlooked or not properly analyzed. The result can be
situations where the equipment grounding conductors change
characteristics due to a fault and then the grounding system
integrity is no longer as intended.
(1) Low impedance ground path
When a ground fault occurs this reduces the electric shock hazard
if a person comes in contact with any of the metalic electrical
enclosures or conduit. A poor ground return path may result in
enclosures or conduit having a lethal potential. A person
unknowingly coming in contact may be electrocuted.
Merely sizing the equipment grounding conductors per Table
250.122 may not provide a conductor size that can “safely carry
the maximum ground fault current”. The solution may be to
increase the size of the equipment ground conductor or to use the
wire size in Table 250.122 in conjunction with current limiting fuses
for the circuit protection. Be sure to read and comply with the
following grounding requirements of Article 250.
The lower the impedance of the ground return path, the higher the
fault current if a line to ground fault occurs; the higher the fault
current the more likely the overcurrent protective device will
operate to clear the fault.
250.2 Definitions (Grounding)
What is the definition for “effective ground-fault current path”?
The NEC® definition is:
An intentionally constructed, permanent, low-impedance
electrically conductive path designed and intended to carry
current under ground fault conditions from the point of a ground
fault on a wiring system to the electrical supply source.
250.4(A)(4) & (5) General Requirements for Grounded Systems
What is the requirement in 250.4(A)(5) for “Effective Ground-Fault
Current Path”?
This NEC® section states:
250.4 covers the “General Requirements for Grounding and
Bonding”. (A) covers these general requirements for grounded
systems.
What is the meaning of 250.4(A)(4)?
All the electrically conductive materials that could become
energized are to be connected together in such a manner that
there is an “effective ground-fault current path”. In this way, if a
line to ground fault occurs there is an adequate path to complete
the circuit.
Electrical equipment and wiring and other electrically conductive
material likely to become energized shall be installed in a
manner that creates a permanent, low impedance circuit
capable of safely carrying the maximum ground-fault current
likely to be imposed on it from any point on the wiring system
where a ground fault may occur to the electrical supply source.
The earth shall not be used as the sole equipment grounding
conductor or effective ground-fault current path.
This means that the ground-fault current path must be designed
(not left to chance) to be low-impedance and capable of
adequately carrying the current that could flow under ground
fault conditions. For instance, this means the equipment
grounding conductors must be designed to be sure they do not
become damaged or annealed due to possible ground fault
currents. It is not enough to merely select equipment grounding
conductors based on Table 250.122. See the discussion in this
booklet on 250.122
41
250.4(B)(4) General Requirements for Ungrounded Systems
(B) covers “General Requirements for Grounding and Bonding” of
ungrounded systems.
Ungrounded systems are designed so that the first line to ground
fault does not cause a fault current of sufficient magnitude to open
the overcurrent protective devices. However, if a second fault to
ground occurs (involving another phase) it is imperative to clear
the fault current as quickly as possible. The low-impedance path
of likely ground faults will facilitate the operation of the overcurrent
protective devices. To better understand this; see the discussion
in this booklet for ungrounded systems under 240.85. The
discussion includes diagrams for the first and second ground faults
in ungrounded systems.
What is the requirement in 250.4(B)(4) for “Path for Fault Current”?
Electrical equipment, wiring, and other electrically conductive
material likely to become energized shall be installed in a manner
that creates a permanent, low-impedance circuit from any point
on the wiring system to the electrical supply source to facilitate
the operation of overcurrent devices should a second fault occur
on the wiring system. The earth shall not be used as the sole
equipment grounding conductor or effective fault-current path.
Although 250.4(B)(4) does not explicitly mention resistance
grounded systems, the same conditions for the first and second
faults occur with these systems too.
250.90 Bonding Requirements and Short-Circuit Current Rating
What does this section mean?
All bonding provided must have the capacity to conduct safely any
fault current it is likely to see.
250.96(A) Bonding Other Enclosures and Short-Circuit Current Requirements
What do these sections require?
All materials used in the grounding and bonding of equipment
shall be capable of safely carrying the short-circuit current that
could flow through the ground path. This will, in many cases,
require the use of a current-limiting fuse to protect the equipment
from damage. See Section 110.10 for more on component
protection.
42
250.122 Sizing of Equipment Grounding Conductors
What are the ramifications of 250.122 and especially the note at the
bottom of Table 250.122?
The integrity of the grounding path is essential for safety; it
facilitates the operation of the overcurrent protective devices.
Improper sizing of the grounding conductors can result in their
annealing, melting or vaporizing before the protective device
clears the circuit. Generally, the grounding electrode conductor
and the equipment grounding conductors are smaller than the
circuit conductors and their ampere rating is less than that of the
overcurrent protective device. The protective device may be too
slow to protect an undersized conductor against high fault
currents (see Section 240.1 of this Bulletin). Consideration must
be given to the size of the grounding conductors, their withstand,
the magnitude of ground fault currents, and the operating
characteristics of circuit overcurrent devices. Where the protective
device is not fast enough to protect the undersized equipment
grounding conductor, the conductor size may need to be
increased, or a different overcurrent device could be chosen
which could provide adequate protection for the conductor. This
section of the NEC® requires this analysis.
For example, Table 250.122 allows a circuit protected by a 400
ampere overcurrent device to have a 3 AWG copper equipment
grounding conductor. If the 400 ampere overcurrent device takes
one cycle to open in a circuit where 50,000 amperes are available,
typical cable manufacturer’s withstand charts show that the 3
AWG conductor would be damaged. One solution would be to
install a 2/0 AWG copper equipment grounding conductor which
would be able to withstand the 50,000 amperes for one cycle. The
other alternative is to limit the 50,000 amperes to within the 22,000
ampere for one cycle limit of the 3 AWG conductor. This can be
accomplished easily with the use of current-limiting fuses.
What is the importance of 250.122(D)?
Since instantaneous only circuit breakers (MCP’s) can be set
as high as 1700% of motor full-load current, the equipment
grounding conductor shall be sized based on the motor overload
relay.
What is the problem with 250.122(F)(2)?
This allows for protection of a parallelled equipment grounding
conductor in a multiconductor cable with equipment ground fault
protection.
However, ground fault protection is not a substitute for
overcurrent protection. It is designed to prevent the burn down of
switchboards. It was not designed for, nor is it fast enough to
protect equipment grounding conductors from annealing under
short-circuit conditions.
Take a 4,000 ampere circuit with 50,000 amperes available, as
an example. Nine 750 kcmil/phase with one 500 kcmil as an EGC
could be used. However, if 9 conduits are utilized, the 1996 code
required a 500 kcmil EGC in each conduit. The requirements
starting in the 1999 code would allow for a 2 AWG EGC in each
conduit. (75°C, 750 kcmil is rated for 475 amps, and EGC
associated with a 500 ampere overcurrent device is a 2 AWG.)
The I2t required to anneal a 2 AWG copper equipment grounding
conductor (Soares’ validity rating) is 24.5 x 106 ampere squared
seconds. The I2t let-through for GFP, set at 475 amperes for a
typical delay of .3 seconds at 50,000 amperes, is 50,000 x 50,000
x .3 = 750 x 106. That’s more than 30 times the I2t needed to anneal
the copper. After a fault, the equipment grounding conductor
would not be “tight” under the lug. In other words, there would no
longer be an effective ground fault path. The 500 kcmil required by
the previous NEC® has an I2t rating of 1,389 x 106 ampere squared
seconds, more than enough to stay tight under a lug after a fault
occurs. For more detailed explanation of these concepts, review
the latest edition of Soares Book on Grounding, now published by
IAEI.
Caution: Table 250.122 in the NEC ® gives “Minimum Size
Equipment Grounding Conductors for Grounding Raceway and
Equipment” This table has a note that reads:
Note: Where necessary to comply with 250.4(A)(5) or
250.4(B)(4), the equipment grounding conductor shall be sized
larger than given in this table.
VIOLATION
Grounded
Service
Neutral
500 kcmil Copper
50,000A RMS
Service Equipment
Metal Enclosure
1/0 AWG Copper
Grounding
Electrode
Conductor
400A Non-CurrentLimiting Device
Non-Metallic
Raceway
3 AWG Copper
Equipment
Grounding
Conductor
Metal Enclosure
3Ø
Load
Would need to increase
Equipment Grounding
Conductor to 2/0.
COMPLIANCE
Grounded
Service
Neutral
50,000A RMS
Another serious conductor damage level is the Onderdonk
conductor melting point. This is the I2t at which the metal of a
given size conductor melts. In the example of the previous
paragraph the Onderdonk I2t melting point for 2 AWG copper is
83.1 x 10 6 and 500 kcmil is 4,721. x 10 6. This means in the
example given with the GFP I2t let-thru of 750 x 106, that the 2 AWG
copper equipment grounding conductor could melt. So after a
ground fault there would no longer be an effective ground fault
current path. If this did occur, the electricians repairing the fault
may not even notice that the equipment grounding conductor is no
longer effective unless they ran specific tests for this condition.
500 kcmil Copper
Service Equipment
Metal Enclosure
1/0 AWG Copper
Grounding
Electrode
Conductor
400A CurrentLimiting Device
Non-Metallic
Raceway
3 AWG Copper
Equipment
Grounding
Conductor
Metal Enclosure
3Ø
Load
Conforms to Section 110.10,
Table 250.122, and 250.4(A)(5) or
250.4(B)(4)
43
310.10 Temperature Limitation of Conductors
What is the purpose of the fine print note in this section?
The fine print note is intended to point out the need for conductor
derating at high ambient temperatures. It also directs the user to
be aware of other information, such as conductor size and
number, to assure proper application.
(9) 12 AWG 75°C C Copper in a Raceway
35°C
Environment
(3) 12 AWG 75°C Copper Conductors
in a Raceway
This fuse is sized at 25 (amperes) x .94 (temperature derating
factor) x .70 (9 conductors in a raceway derating factor from
Table 310.15(B)(2)(a) to ampacity tables) = 16.45 amperes.
The next standard size is a 20 ampere Fuse.
35°C
Environment
This fuse is sized at 25 (amperes) x .94 (temperature derating
factor) = 23.5 amperes. The next standard size is 25 amperes,
but the obelisk for 12 AWG copper, 75°C in Table 310.16
directs the reader to Section 240.4(D) where the maximum
overcurrent device is given as 20 amperes.
368.11 and 368.12 Busway Reduction and Feeders or Branch Circuits
What does 368.12 require?
368.12 requires busway used as a feeder to have devices or plugin connections for tapping off feeder or branch circuits from the
busway which contain fuses for the feeder or branch-circuits.
Exceptions are permitted as follows:
1. As permitted in 240.21
2. For fixed or semifixed light fixtures (luminaires), where the
branch-circuit overcurrent device is part of the fixture
(luminaire) cord plug on cord-connected fixtures (luminaires).
3. Where fixtures (luminaires) without cords are plugged directly
into the busway and the overcurrent device is mounted on the
fixture (luminaires).
What does 368.11 section mean?
Overcurrent protection is required whenever busway is reduced in
ampacity unless all of the following conditions are met:
1. Industrial establishment only.
2. Length of smaller bus does not exceed 50 feet.
3. Ampacity of smaller bus must be at least 1/3 that of the
upstream overcurrent device.
4. Smaller bus must not contact combustible material.
408.16 Panelboard Overcurrent Protection
What is the meaning of 408.16(A)?
Lighting and appliance branch circuit panelboards must be
protected by a main overcurrent device (up to two sets of fuses, as
long as their combined ratings do not exceed that of the
panelboard), unless the feeder has overcurrent protection not
greater than the rating of the panelboard.
the panelboard. Individual protection is not required when the power
panel is used as service equipment in accordance with 230.71.
General Comment—The service entrance split bus load center or
panelboard having up to 6 main disconnects is no longer permitted
on new installations.
The tap rules found in 240.21 do not remove these
requirements for lighting and appliance branch circuit panelboard
protection, nor do they remove the requirements for transformer
protection found in 450.3.
What is the meaning of 408.16(B)?
A Power Panelboard having supply conductors which include a
neutral and having more than 10% of its overcurrent devices
protecting branch circuits of 30 amperes or less, shall have
individual protection on the line side not greater than the rating of
430.1 Scope of Motor Article
What is the importance of this section?
It offers an overview of protection for motors, motor circuits, motor
controllers, and motor control centers.
430.6 Ampacity of Conductors for Motor Branch Circuits and Feeders
should be used to determine the ampacity or rating of the motor
circuit conductors, disconnecting means, controller, and the
branch circuit short-circuit and ground fault protection. Similar
exceptions exist for multispeed motors (Exc. 1) and equipment
employing shaded pole or permanent-split capacitor-type fan or
blower motor.
The separate overload device should always be based on the
nameplate current rating.
What is the importance of this section?
It states that conductors supplying motors shall be selected from
applicable tables in Article 310 and Section 400.5. The
determination of conductor ampacity, or ampere rating of
switches, branch circuit protection, etc., should be taken from the
motor F.L.A. tables in Article 430, Tables 430.147 through 430.150.
There is an exception for listed motor-operated appliances with
both a horsepower rating and a full load current rating marked on
the nameplate. In this case, the ampere rating on the nameplate
44
430.8 Marking on Controllers
What is the purpose of this FPN?
This FPN was added to warn the user about the delicate nature of
small contacts and overload relays which can easily be damaged
under short circuit conditions unless properly protected by
current-limiting protective devices.
430.32 Motor Overload Protection
What are the typical ways of providing motor overload protection external
to the motor?
Do fuses sized as above also provide branch circuit protection
requirements?
Generally, motor starters with overload relays and/or Class RK1
and RK5 dual-element fuses are used to provide motor running
protection.
Yes. Sizing FUSETRON® Class RK5 and LOW-PEAK® YELLOW™
Class RK1 Dual-Element fuses for motor running overload
protection also provides the necessary short-circuit protection per
430.52. The use of these dual-element fuses permits close sizing.
Thus, fuse case sizes often can be smaller, thereby permitting the
use of smaller switches.
M
LOW-PEAK YELLOW
Class RK1 Dual-Element
Fuse
Can circuit breakers and fuses other than Class RK1 and RK5 dualelement fuses be used to give motor overload protection?
Not generally. The conventional circuit breakers usually must be
sized at 250% of the motor full-load amperes to avoid tripping on
motor starting current, and thus cannot provide overload
protection. Instantaneous only circuit breakers or motor shortcircuit protectors are only equipped with a short-circuit tripping
element and, therefore, are incapable of providing overload
protection. For motor applications, the non-time-delay fuses such
as the LIMITRON® KTS-R fuses normally have to be sized at 300%
of a motor full-load current rating to avoid opening on motor startup and, therefore, do not provide overload protection.
When single-phasing occurs on a 3-phase motor circuit,
unbalanced currents flow through the motor, which can damage
the motor if not taken off-line. Class RK1 and RK5 dual-element,
time-delay fuses, sized for motor overload protection, can provide
single-phase damage protection. See 430.36.
M
Typically, how are the devices selected for protection of motors?
With starters and overload relays, the proper heater element is
selected from manufacturers’ tables based on the motor
nameplate full-load current rating. The level of protection reached
in this selection process complies with Article 430.
When employing only dual-element Class RK1 and RK5 fuses
for motor running overload protection, the rating of the fuse should
be as follows:
LOW-PEAK YELLOW
Class RK1 or
FUSETRON Class
Class RK5
Dual-Element Fuse
LOW-PEAK YELLOW
Class RK1 or
FUSETRON Class
Class RK5
Dual-Element Fuse
Size at 115%
or less of motor
full-load amps
Size at 125%
or less of motor
full-load amps
M
S.F. 1.15 or higher
or
temp. rise 40°C.
or less
Footnote–Abnormal Motor Operation: The application of motors under certain abnormal
operating conditions often requires the use of larger size fuses than would normally be
required. The use of oversize fuses limits protection to short-circuit or branch circuit
protection only. The types of abnormal motor installations that may be encountered include
the following: (a) Fuses in high ambient temperature locations. (b) Motors having a high
Code Letter (or possibly no Code Letter) with full-voltage start. (c) Motors driving high
inertial loads or motors which must be frequently cycled off-and-on. Typical high inertial
loads are machines such as punch presses having large mass flywheels, or machines
such as centrifugal extractors and pulverizers, or large fans which cannot be brought up to
speed quickly. (d) High efficiency motors with high inrush currents.
M
S.F. less than 1.15
or
temp. rise over 40°C.
430.36 Fuses Used to Provide Overload and Single-Phasing Protection
What does this section require?
This section clarifies the need for overload protection in all three
phases of a 3-phase, 3-wire system, where one phase also serves
as the grounded conductor.
A
LPS-RK171/ 2SP
B
M
LPS-RK171/ 2SP
C
LPS-RK171/ 2SP
45
460 Volts
10HP
F.L.A. = 14A
430.52 Sizing of Various Overcurrent Devices for Motor Branch Circuit Protection
Yes. Because the LOW-PEAK ® YELLOW™ fuse is “currentlimiting,” excellent short-circuit protection is provided, even though
available short-circuit current greatly exceeds 22,000 amperes.
(Specifically, the LOW-PEAK ® YELLOW™ fuse would give
protection against fault currents through 200,000 amperes.) It is
also significant to note that because the Class RK1 LOW-PEAK®
YELLOW™ fuse is a time-delay fuse, it actually could be sized at
125% of full-load current or the next larger size (30 amperes) with
the advantage of permitting the use of a smaller disconnect switch,
and providing backup overload protection and even better shortcircuit protection.
These maximum sizing allowances are all overridden if a
manufacturer's label shows overcurrent protection values lower
than what 430.52 allows.
The overload relay heater elements of a motor controller often
have relatively low short-circuit current withstand ratings. The
maximum ratings of protective devices given in Table 430.52, thus,
do not necessarily apply since they may be too large to provide
adequate protection. Consequently, the starter manufacturer often
includes an overload relay table within the starter enclosure. If the
table states the maximum fuse size ratings to be used which will
adequately protect the overload relays, the protective device must
be a fuse.
What is the basic content of this section?
This Section deals with the protection of motor branch circuits
against short-circuit damage. It establishes the maximum
permissible settings for overcurrent protective devices. (Branch
circuits include all the circuit components–wire, switches, motor
starters, etc.) As is apparent in Code Table 430.52, maximum
settings vary with different types of motors, each type having
unique starting characteristics. Motors to which the maximum
permissible settings or ratings apply (shown in the condensed
Table below) include all types of single-phase, three-phase
squirrel cage and three-phase synchronous motors. The table
below does not apply to Design E, Wound Rotor, and dc motors.
These maximum values do not preclude the application of
lower sizes. Also, compliance with Section 110.10 must be
analyzed. Motor starters have relatively low short-circuit current
withstands. Refer to Buss ® bulletin SPD for specific fuse
recommendations.
Maximum Rating or Setting of Protective Devices†
Fuse
Non-Time-Delay
All Class CC
300%
Dual-Element
Time-Delay
175%
Circuit Breaker*
Instantaneous
Type Only
800%
Inverse
Time Type
250%
†See Article 430, 430.52.
* For latest information, check manufacturer’s data and/or Underwriters’ Laboratories U.L.
Standard #508 for damage and warning label requirements.
TYPICAL EXAMPLE: The chart shown below is typical for starter
manufacturers and may be found on the inside of the door of the
starter enclosure. (See starter manufacturer for specific recommendation.)
What about starter withstandability and Section 110.10 requirements for
component protection?
SIZE 1 STARTER LISTED FOR 22,000
AMPS WITH THE 50A BREAKER
71/2 HP
(22A)
Short-circuit current
should not exceed
M
22,000 amperes
NON-CURRENT-LIMITING
CIRCUIT BREAKER
Under short-circuit conditions, the branch circuit protective device
must protect the circuit components from extensive damage.
Therefore, the following factors should be analyzed: available
short-circuit current, let-through characteristics of the overcurrent
protective device, and starter withstandability.
As an Example, this Size 1 Starter has been tested by U.L. with
22,000 ampere available short-circuit current per U.L. Standard
508. Thus, in the example above, the available short-circuit
currents should not exceed 22,000 amperes since the circuit
breaker is not current-limiting.
Additionally an MCP, if used in a combination controller, must
be listed for that specific combination. The MCP cannot be used as
a separate motor branch circuit short-circuit protective device to
protect a motor controller. Applications of MCP’s on many motors,
i.e., high efficiency or high Code Letter, may cause the MCP to
operate needlessly, even when sized at 1700% of motor current.
71/2 HP
(22A)
230V
3Ø
Full Load Current
of Motor (Amperes)
(40°C Ambient)
.25- .27
.28- .31
.32- .34
.35- .38
Max.
Fuse
1
3
3
3
XX14
XX15
XX16
XX17
XX18
.76- .83
.84- .91
.92-1.00
1.01-1.11
1.12-1.22
6
6
6
6
6
240.6 has an exception listing additional standard fuse ampere
ratings of 1, 3, 6 and 10 amperes. The lower ratings were added to
provide more effective protection for circuits with small motors, in
accordance with 430.52 and 430.40 and requirements for
protecting the overload relays in controllers for very small motors.
Fuse manufacturers have available other intermediate fuse ampere
ratings to provide closer circuit protection (such as sizing Class
RK1 and RK5 dual-element fuses at 125% of motor current) or to
comply with “Maximum Fuse” sizes specified in controller
manufacturer’s overload relay tables.
In the circuit below using a Buss® LOW-PEAK® YELLOW™ dual-element
time-delay fuse, can available short-circuit current exceed 22000
amperes?
SIZE 1 STARTER LISTED FOR 200,000
AMPS WITH A 40A CLASS R FUSE
Heater
Code
Marking
XX03
XX04
XX05
XX06
M
LOW-PEAK DUAL-ELEMENT CLASS RK1 FUSE
Max. size: 175% x 22 = 38.5. Go to next
standard size of 40A.
46
430.52 Sizing of Various Overcurrent Devices for Motor Branch Circuit Protection
Type 2 Starter Protection Tables
Also, see the discussion in this booklet under 110.10. For a more
in-depth discussion see the Bussmann® SPD, Electrical Protection
Handbook.
Is there a way to be sure a motor starter has legitimate short circuit
protection?
430.52(C)(5) allows other fuses to be used in place of those allowed in
Table 430.52. Why is this Code provision necessary?
Yes, specify Type 2 motor starter protection
Motor starters typically have low short circuit withstand ratings. The
damage level permissible under short circuit testing per UL 508 for
motor starters may not meet the expectations of many designers
and users; the heaters are allowed to disintegrate and the contacts
allowed to weld or disintegrate. This level of protection is referred
to as Type 1. There is another alternative, which is Type 2
protection. Type 2 is “no damage” protection; heater elements are
not permitted to be damaged and the contacts must be able to be
easily parted (if slightly welded). Motor starters in conjunction with
specific type and size current-limiting fuses that are tested to Type
2 protection are available. Bussmann® publishes tables by starter
manufacturers of the fuse type and size that provide Type 2
protection. Visit the “Application / Publications” section of
www.bussmann.com for these tables by starter manufacturer.
Some “solid-state” motor starters and drives require fuses
specifically designed to protect semiconductor components. The
Code provision was necessary in order to give branch circuit,
short-circuit and ground fault “status” to these fuses.
What is the significance of 430.52(C)(3) Exc. 1, (C)(6) & (C)(7)?
Design B energy efficient motors are included with Design E
motors as far as protection with instantaneous trip circuit breakers
(MCP’s), self-protected combination controllers, and motor shortcircuit protectors (MSCP’s) are concerned. These branch-circuit
devices may be set as high as 1700% of the motor full load current
as shown in Tables 430.147 through 430.150. Motor controllers
may have difficulty opening at current levels just below the 1700%
rating.
430.53 Connecting Several Motors or Loads on One Branch Circuit
What does this section mean?
Simply stated, branch circuit protection for group motor
installations must be testing agency and factory listed for such
installations. This listing can be accomplished as a factory
installed assembly with specified marking, or field installed as
separate assemblies listed for use with each other, with
instructions provided by the manufacturer. For the best protection
of group motor installations, the branch circuit protective device
must be current-limiting. The Fine Print Note reference to 110.10
emphasizes the necessity to comply with the component shortcircuit withstand ratings.
If the equipment nameplate specifies “MAX” circuit breaker of a certain
manufacturer and part number, what must be used?
Only that specific type and manufacturer may be used. In other
words, that controller has been tested and listed with a certain
circuit breaker, with certain short-circuit characteristics. Although
breakers of other manufacturers and interrupting ratings may be
interchangeable, that substitution is not allowed by 430.53(C)(3).
This is due in part to the fact that there is no standardization of
short-circuit performance of circuit breakers. Also, some circuit
breakers exhibit current-limitation, to a degree, while not being
marked current-limiting. This could prove to be a hazard if a noncurrent-limiting breaker of the same form and fit were to be
installed.
If the equipment nameplate specifies “MAX” fuse for a multimotor
circuit, what must the branch circuit device be?
It must be a fuse, rated at not more than what is specified on the
nameplate. The best type of fuse to use is a current-limiting fuse.
BRANCH
CIRCUIT
FUSE
M
M
Nameplate specifies max fuse as
branch circuit device.
430.62 and 430.63 Sizing Fuses for Feeders with Motor Loads
What are the requirements for sizing fuses for feeders with motor and
other loads?
Per NEC® 430.63, a fuse protecting a feeder which supplies motor
load and, in addition, a lighting or a lighting and appliance load, is
required to have an ampere rating that is sufficient to carry the
lighting or the lighting and appliance load as determined in
accordance with Articles 210 and 220 (125% of continuous nonmotor load plus 100% of the non-continuous non-motor load) plus,
for a single motor, the ampere rating permitted by 430.52 and
Table 430.52, and, for two or more motors, the ampere rating
permitted by 430.62. For a fuse supplying a motor control center,
the provisions of 430.94 apply.
What are the requirements for sizing fuses for feeders with only motor
loads?
Per NEC® 430.62, a fuse protecting a feeder supplying a specific
fixed motor load(s), with conductor sizes based on 430.24, is
required to have an ampere rating not greater than the
permissible largest ampere rating of the branch-circuit shortcircuit and ground-fault protective device for any motor supplied
by the feeder (based on the maximum permitted value per 430.52
& Table 430.52), plus the sum of the full-load current of the other
motors of the group. The ampere rating of the feeder fuses is
permitted to be based on the ampacity of the feeder conductors
that have an ampacity greater than required by 430.24. For a fuse
supplying a motor control center, the provisions of 430.94 apply.
47
430.71 Motor Control-Circuit Protection
430.71 defines the control circuit of a motor controller (control
apparatus). The relationship of a control circuit to the circuit
carrying the main power current is illustrated in the circuit diagram
at left.
What does this section mean?
BRANCH CIRCUIT
FUSE
M
CONTROL CIRCUIT
430.72(A) Motor Control-Circuit Overcurrent Protection
What does this section mean:
protected by either a branch or supplementary type protective
device (such a control circuit is not to be considered a branch
circuit).
For motor controllers listed for available fault currents greater
than 10,000 amperes, the control circuit fuse must be a branch
circuit fuse with a sufficient interrupting rating. (The use of Buss®
FNQ-R, KTK-R, LP-CC, LPJ_SP, JJS, or JJN fuses is
recommended; these fuses have branch circuit listing status, high
interrupting rating, current-limitation, and small size.)
BRANCH CIRCUIT
FUSE
M
Branch circuit or
supplementary-type fuse
CONTROL CIRCUIT
As shown in the above circuit, the motor control circuit tapped on
the load side of the motor branch circuit protective device can be
430.72(B) Motor Control-Circuit Conductor Protection
What does this section mean?
Control circuit conductors must be protected by a fuse rated at not
more than those values shown in Column “A” of Table 430.72(B).
Do the circuits shown below require individual control circuit protection?
LPS-RK40SP
M
BRANCH CIRCUIT
FUSE
25 HP
34A
M
16 AWG Wire Within Enclosure
Branch circuit or
supplementary-type fuse
No. The LPS-RK40SP fuses are sized within the 40 ampere
requirement for 16 AWG conductor within an enclosure. (See Table
430.72(B).)
CONTROL CIRCUIT CONDUCTORS
What if the control conductors remain within the enclosure?
If the control conductors do not leave the enclosure, they can be
considered to be protected by the branch circuit fuse, if that fuse
does not exceed the values of Table 430.72(B) Column B.
80A
M
(430.72(B)(2))
25 HP
34A
10A Required
M
Control circuit
within
enclosure
16 AWG Wire Within Enclosur
Yes. Individual control circuit fuses are required since the 80
ampere circuit breaker has a rating in excess of the 40 ampere
requirement for 16 AWG conductor within an enclosure. (See Table
430.72(B).
The motor branch protective device is considered
to also protect the control conductors if the conductors
do not extend beyond the enclosure and the maximum
rating of the protective device is not greater than
Table 430.72(B) Column B.
Note: 110.10 and 240.1 require that component withstand not be exceeded. Not all
overcurrent devices sized per 430.72(B) can actually protect small conductors. See
discussion on 240.1 in this booklet.
48
430.72(B) Motor Control-Circuit Conductor Protection
What if the control conductors leave the enclosure?
BRANCH
CIRCUIT
FUSE
If the control conductors leave the enclosure, they can be
considered to be protected by the branch circuit fuse, if that fuse
does not exceed the values of Table 430.72(B) Column C.
M
.5 Amp
120V
2 WIRE
(430.72(B)(2))
480V
100VA
18 AWG Copper
within
enclosure
M
Control conductors
extending beyond enclosure
From Table 430.72(B)
Wire Size
Max. Protection
18 AWG Copper
7 Ampere Fuse
The motor branch circuit protective device is considered also to
protect the control conductors if it does not exceed the values of
Column C.
Maximum primary fuse shall not exceed 1.75A as determined by—
120V x
7A = 1.75A
480V
What does 430.72(B) Exception No. 2 mean?
Primary fusing of a control transformer can be considered to
protect the 2-wire, secondary conductors if the fuse rating does
not exceed the value of multiplying the appropriate rating from
Table 430.72(B) with the secondary-to-primary voltage ratio.
Therefore, .5 amp primary fuse complies.
Comparison By Largest HP Motor (460V) Circuit Where Branch Circuit Protective Device Is Considered To Protect The Control Conductors Per
430.72(B) (2).
Protective
Device
Approx.
Size As Percent
Motor F.L.A.
125%
LOW-PEAK® YELLOW™
Class RK1
or FUSETRON® Class
RK5 dual-element
Fuse
175%
Non-Time-Delay
300%
Fuse
Thermal Magnetic
250%
Circuit Breaker
Instantaneous
1000%*
Only Circuit
Breaker
Level Of
Protection
Control Circuit
Within Enclosure
18 AWG
16 AWG
Overload
and Branch
Circuit
15HP
25HP
10HP
5HP
5HP
Branch
Circuit
Only
1HP
14 AWG
Control Circuit
Extending Beyond Enclosure
18 AWG
16 AWG
14 AWG
60HP
3HP
5HP
25HP
15HP
71/2 H P
40HP
20HP
2HP
1HP
3HP
11/2 H P
15HP
10HP
10HP
30HP
11/2 H P
2HP
10HP
5HP
1
1
2HP
2HP
/4 H P
/2 H P
*Instantaneous only circuit breakers cannot provide any overload protection. Typically to hold starting currents, instantaneous trip is set at 1000% to 1700% of motor full-load amperes.
Even though a fuse or circuit breaker can be sized at 300% or 400% of
the conductor ampacity, what level of control conductor protection can be
expected?
insulation breakdown and melting of the conductors. For example,
if the control circuit run were of considerable length, the conductor
impedance might be sufficiently high to limit fault currents to 200%
to 400% of the conductor ampacity. Thus, oversized overcurrent
devices would provide inadequate protection. In contrast, fuses
sized to the conductors ampacity would provide full-range
overcurrent protection; their use is to be recommended.
The protective device would respond only to high level conductor
overcurrents; the control conductors would not be protected
against lower overcurrent levels. This lack of protection could
result in a prolonged 200% control circuit overcurrent and eventual
430.72(C) Motor Control-Circuit Transformer Protection
What does this section mean?†
Primary and Secondary Fuse Protection.
Primary Fuse
Does Not Exceed
250%
250%
Primary Fuse Protection Only.
Transformer
Primary
Current
Less than 2 amperes
2 to 9 amperes
9 amperes or more
Primary Fuse
Ampacity
Must Not Exceed
500% (430.72(C)(4))
167%
125%
Secondary
Current
9 amperes or more
Less than 9 amperes
Secondary
Fuse
125%
167%
The conditions of 430.72(C)(3), permit the use of a control
transformer rated less than 50 VA* without the inclusion of
individual protection on the primary side of the transformer in the
control circuit proper. Thus, protection of the transformer primary
against short-circuit currents is dependent upon the device used
*Control Transformers rated less than 50 VA are usually impedance protected or have
other types of protection, such as inherent protection.
49
430.72(C) Motor Control-Circuit Transformer Protection
for branch circuit protection. However, consideration should be
given to protecting the control transformer on the primary side with
individual fuses specifically sized for control transformer
protection.
Symbol
Voltage Ampere
Rating
Rating
Branch Circuit Rejection Fuses
1/4 thru 30
FNQ-R 600V
1/ 2 thru 30
LP-CC 600V
LPJ
600V
1 thru 600
SC
600V
6 thru 20
SC
480V
25 thru 60
1/10 thru 30
KTK-R 600V
JJN
300V
1 thru 1200
JJS
600V
1 thru 800
1/ 2 thru 5
SC
600V
Supplementary Fuses
1/10 thru 30
FNQ
500V
FNW
250V
12 thru 30
FNM
250V
0 thru 1
FNM
250V
1.1 thru 3.5
FNM
250V
3.6 thru 10
FNM
125V
10.1 thru 15
FNM
32V
15.1 thru 30
1/10 thru 8/10
FNA
250V
FNA
125V
1 thru 15
FNA
32V
15.1 thru 30
1/10 thru 30
KTK
600V
1/ 2 thru 1
BAF
250V
BAF
250V
1.1 thru 3.5
BAF
250V
3.6 thru 10
BAF
250V
10.1 thru 15
BAF
125V
15.1 thru 30
2/10 thru 1
BAN
250V
BAN
250V
1.1 thru 3.5
BAN
250V
3.6 thru 10
BAN
250V
10.1 thru 15
BAN
250V
15.1 thru 30
60A
*
480V
120V
(25VA)
.05A normal F.L.C.
(breakdown of transformer windings could cause
current to increase many times over normal level but
less than 60A) *Conductor protection is still required
per Section 430.72(B)
Take the case, for instance, in which a short occurs in a control
transformer (such as would result from insulation deterioration and
breakdown). (See diagram above in which a 60 ampere branch
circuit fuse is shown.) Now, if the overcurrent drawn by the control
circuit as a result of the shorted control transformer is relatively low
(actually could be less than 60 amperes) compared to the
response time of the 60 ampere branch circuit fuse or circuit
breaker, the transformer could become so hot that extensive
damage could be done to the insulation of the control conductors
. . . the transformer itself could burst into flames.
*Control Transformers rated less than 50 VA are usually impedance protected or have
other types of protection, such as inherent protection.
However, inclusion of fuse protection in the primary of the
control transformer would minimize this type of hazard. Buss®
FNQ-R Time-Delay fuses are excellent choices. When applying
fuses, the time-current characteristics should be checked to
determine if the fuse can hold the inrush magnetizing current of the
transformer.
Class
Interrupting
Rating
CC*
CC*
J*
G*
G*
CC*
T*
T*
G*
200KA
200KA
300KA
100KA
100KA
200KA
200KA
200KA
100KA
SUP.*
SUP.*
SUP.*
SUP.*
SUP.*
SUP.*
SUP.
SUP.*
SUP.*
SUP.
SUP.*
SUP.*
SUP.*
SUP.*
SUP.*
SUP.
SUP.
SUP.
SUP.
SUP.
SUP.
10KA
10KA
35A
100A
200A
10KA
1KA
35A
10KA
1KA
100KA
35A
100A
200A
750A
10KA
35A
35A
100A
200 A
750A
Comment
Time-delay in
overload region
No intentional
time-delay
in the overload
region
Time-delay in the
overload region
No intentional
time-delay
in the overload
region
* U.L. Listed
Fuses Commonly Used in Control Circuits.
There are several fuse types which have small dimensions that are
ideally suited for control circuit protection. The KTK-R, FNQ-R and
LP-CC fuses are listed as Class CC fuses, and JJN (JJS) fuses are
listed as Class T fuses. When used for control transformer, coil, or
solenoid protection, the fuse should be selected to withstand the
inrush current for the required time.
430.83(E) Requirements for Controllers with Slash Voltage Ratings
and the voltage between any two conductors does not exceed the
higher of the two ratings. To understand the concepts and proper
application of slash rated devices, see the discussion for 240.85
in this booklet.
What are the voltage rating requirements for controllers in 430.83(E)?
Controllers with slash voltage ratings, such as 480Y/277 Volts,
must be applied only on solidly grounded systems where the
voltage to ground does not exceed the lower of the two ratings
430.94 Motor Control Center Protection
What are the requirements of this section?
Where motor control centers (MCC) are specified, proper
overcurrent protection shall be supplied in the MCC as an integral
main, or remote main. These devices should be rated based on
the common power bus rating.
COMPLIANCE
COMPLIANCE
LPS-RK600SP
LPS-RK600SP
600A MCC
600A MCC
600A Bus
LPS-RK
600SP
600A Bus
50
430.102 Requirements For Disconnecting Means Within Sight Of Motors
The 2002 NEC® requires that a disconnecting means be within
sight of that 50 hp motor. There is much less chance that the
worker will attempt to work the equipment “hot”.
Introduction
430.102 covers the requirements for the location of disconnecting
means of motor circuits. 430.102(A) covers the requirements for
the controller disconnecting means, while 430.102(B) contains the
requirements for the motor disconnecting means.
What does the exception under 430.102(B) permit?
The exception, modified during the Comment period, makes
allowances for situations where the disconnecting means would be
impractical or increase hazards, or where located in an industrial
installation that has written safety procedures and only qualified
people can work on the equipment. A Fine Print Note was added to
give examples of increased hazards, such as very large motors,
equipment with more than one motor (most industrial machinery),
submersible motors, drives, and motors for classified areas. The
NEC® reads:
What are the old 1999 NEC® Requirements?
The basic requirement from the 1999 NEC ® was that a
disconnecting means was required “within sight” (visible and
within 50 feet) of every motor controller (430.102(A)). A
disconnecting means was also required “within sight” of every
motor, unless the disconnecting means for the controller was
capable of being locked in the off position (430.102(B) Exception).
The 2002 NEC® Requirements for motor disconnecting means reads
(without exception):
430.102(B) Exception: The disconnecting means shall not be
required to be in sight from the motor and the driven machinery
location under either condition (1) or (2) below, provided the
disconnecting means required in accordance with 430.102(A) is
individually capable of being locked in the open position. The
provision for locking or adding a lock to the disconnecting means
shall be permanently installed on or at the switch or circuit
breaker used as the disconnecting means.
(1) Where such a location of the disconnecting means is
impracticable or introduces additional or increased hazards to
persons or property.
(2) In industrial installations, with written safety procedures,
where conditions of maintenance and supervision ensure that
only qualified persons will service the equipment.
430.102(B) Motor. A disconnecting means shall be located in
sight from the motor location and the driven machinery location.
The disconnecting means required in accordance with
430.102(A) shall be permitted to serve as the disconnecting
means for the motor if it is located in sight from the motor
location and the driven machinery location.
FPN No. 1: Some examples of increased or additional hazards
include, but are not limited to: motors rated in excess of 100 hp,
multi-motor equipment, submersible motors, motors associated
with variable frequency drives and motors located in hazardous
(classified) locations.”
Are permanently installed lockout provisions required?
Yes, a major change was also made to the locking requirements
(see the NEC® exception above). New wording mandates that the
lock or provisions for locking must be permanent. This was added
to specifically eliminate the portable locking devices, which are
easily defeated, and those devices that can be overcome by
simply removing a cover. The type of lockout provision or fixture
(not the lock) that is added onto the circuit breaker or switch at the
time of the lockout procedure is not permissible.
The new general rule is that a disconnecting means is required
within sight of every motor, whether or not the disconnecting
means at the controller is capable of being locked in the off
position. This is a very significant change and an enormous
advancement for improved worker safety.
An example might help. Assume an MCC, with a lockable
combination starter, feeds a 50 hp motor located 500 feet from the
MCC. According to the 1999 NEC, a disconnecting means was not
required within sight of the 50 hp motor because the disconnecting
means for the controller, in the MCC, was capable of being locked
in the off position. A maintenance worker that was called to the
motor would have to walk the 500 feet back to the MCC to
disconnect and lock off the motor circuit, and then return 500 feet
to work at the motor. After the work was finished, the worker must
walk 500 feet to re-energize the circuit and then walk back to the
motor to check that everything is working correctly. In situations
like this, some workers have been tempted to work the equipment
“hot”, rather than walk back and forth to shut down and lock out
the circuit properly.
51
430.109(A)(6) Manual Motor Controller as a Motor Disconnect
preclude their use as the branch circuit disconnecting means.
Note that these devices can not be used as the branch-circuit
overcurrent device even though some of them have the ability to
open short-circuit currents.
What are the requirements of 430.109(A)(6)?
Manual motor protectors or manual motor controllers can be used
as a motor disconnecting means if they are marked “Suitable as
Motor Disconnect” and located between the final branch-circuit
overcurrent device and the motor. The required location would
440.5 Marking Requirements on HVAC Controllers
How does this section affect the overcurrent protection requirements?
If the nameplate on the equipment controller is marked with "MAX
FUSE", that means a fuse must be used to protect the equipment.
See Section 110.3(B) for proper installation and protection.
440.22 Application and Selection of the Branch Circuit Protection
for HVAC Equipment
What are the requirements of 440.22(A)?
The branch circuit protective device may be sized at the maximum
value of 175% of the motor-compressor rated load current. If the
motor cannot start due to high inrush currents, this value may be
increased to, but cannot exceed, 225% of motor rated current.
What are the requirements of 440.22(C)?
440.22(C) states that if the manufacturer's heater table shows a
maximum protective device less than that allowed above, the
protective device rating shall not exceed the manufacturer's values
(refer to Section 430.52 also).
450.3 Protection Requirements for Transformers
What is the importance of Note 2 found on Table 450.3(A) and 450.3(B)?
The required secondary protection may be satisfied with multiple
overcurrent devices that protect feeders fed from the transformer
secondary. The total ampere rating of these multiple devices
cannot exceed the allowed value of a single secondary
overcurrent device. If this method is chosen, dual-element, timedelay fuse protection offers much greater flexibility.
Note the following examples:
This design utilized a single secondary overcurrent device. It
provides the greatest degree of selectively coordinated
transformer protection, secondary cable protection, and switchboard/panelboard/load center protection. The transformer cannot
be overloaded to a significant degree if future loads are added
(improperly) in the future.
If the single secondary overcurrent device is eliminated, much
of the protection will be reduced.
250%
150 KVA
IFLA = 417A
208/120V
This fuse or circuit breaker may
be sized at 1.25 x 417A = 522A.
The exception allows the next
standard size of 600A to be used.
52
200A
Switch
200A
Switch
200A
Switch
200A
Switch
200A
Switch
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
M
M
M
M
M
83A
83A
83A
83A
83A
450.3 Protection Requirements for Transformers
Using the same logic, if the single secondary main is eliminated
and thermal magnetic circuit breakers are utilized as branch circuit
protection, only three of the motors can be connected because the
thermal magnetic breakers will have been sized at approximately
250% of motor F.L.A. (83 x 250% = 207.5A)
No Single Secondary Device
250%
No Single Secondary Device
150 KVA
IFLA = 417A
208/120V
250%
150 KVA
581A MCP
IFLA = 417A
208/120V
200A
ThermalMagnetic
Circuit
Breaker
200A
ThermalMagnetic
Circuit
Breaker
200A
ThermalMagnetic
Circuit
Breaker
M
Only one motor can be connected
when the MCP is utilized.
83A
M
M
M
83A
83A
83A
If the single secondary main is eliminated, and dual-element
fuses are utilized as branch circuit protection, the transformer can
continue to be loaded with the five 83 ampere motors because 5 x
110 = 550 amperes (which is less than the maximum of 600
amperes).
No Single Secondary Device
Using a 200 ampere circuit breaker would allow three
(600 ÷ 200) motors to be connected.
If the single secondary main is eliminated and MCP's are
utilized as branch circuit protection, the transformer will be
seriously underutilized because only one motor can be connected.
For one motor, 1 x 700% of 83 = 581 amperes. For two motors, 2 x
700% of 83 = 1162 amperes. Since the sum of the devices cannot
exceed 600 amperes, only one motor can be connected when the
motor circuit is protected by an MCP.
If the MCP will not hold at the 700% setting due to a high
starting current, it cannot be adjusted beyond 722% (600÷83) and
therefore it may not be able to be used.
250%
150 KVA
IFLA = 417A
208/120V
200A
Switch
200A
Switch
200A
Switch
200A
Switch
200A
Switch
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
LPN-RK
110SP
M
M
M
M
M
83A
83A
83A
83A
83A
450.3(A) Protection Requirements for Transformers Over 600 Volts
This part of the section sets the overcurrent protection requirements of transformers (over 600 volts): For primary and secondary
protection, the primary should be protected by an individual
protective device with fuse rating not in excess of 300% of the
primary's rated current. Secondary sizing (600V and below) is at
125%* for any location or up to 250% for supervised installations.
Secondary sizing (over 600V) can be up to 250%* for % Z ≤ 6%
and 225% for % Z > 6%.
For supervised installations, secondary protection is not
required (above, at, or below 600 volts) if the primary is at 250% (or
the next standard size if 250% does not correspond to a standard
fuse size) of the primary full load amps. Note that conductor
protection and panelboard protection may still be required.
What is the general content of this section?
Z = 6% (or less)
PRI. SEC.
over 600V
600V or less
Fuse at
300% of F.L.A. of primary
Unsupervised
Location
Fuse at
125% of
F.L.A. of secondary
*Where this does not correspond to a standard fuse size, the next higher
standard size shall be permitted.
53
450.3(B) Protection Requirements for Transformers 600 Volts or Less
Protection of circuit conductors is required per Articles 240 and
310; protection of panelboards per Article 408. Specific sections
which should be referenced are Sections 240.4, 240.21 and
Section 408.16.
What is the general content of this section?
This section covers protection requirements of transformers, 600
volts or less. Fusing requirements are shown in the illustrated
example below.
Where the primary FLA is ≥ 2 amps, but < 9 amps, the primary
fuse may be sized at 167% or less. If the primary FLA < 2 amps,
the primary fuse may be sized at 300% or less.
Note: Transformer overload protection will not be provided by using
overcurrent protective devices sized much greater than the transformer F.L.A. The limits of 167%, 250% and 300% will not adequately
protect transformers. It is suggested that for transformer overload
protection, the fuse size should be within 125% of the transformer fullload amperes.
PRIMARY PROTECTION ONLY
No secondary
protection
Fuse must not be
larger than 125%*
of F.L.A. of primary
PRI. & SEC.
600V or less
There is a wide range of fuse ampere ratings available to
properly protect transformers. FUSETRON® (Class RK5) and LOWPEAK® YELLOW™ (Class RK1) dual-element fuses can often be
sized on the transformer primary and/or secondary, rated as low as
125% of the transformer F.L.A. These dual-element fuses have time
delay to withstand the high magnetizing inrush currents of
transformers. There is a wide ampere rating selection in the 0 to 15
ampere range for these dual-element fuses to provide protection for
even small control transformers.
PRIMARY AND SECONDARY PROTECTION
PRI. & SEC.
600V or less
Fuse no larger than
250% of F.L.A.
of primary when
secondary fuses
are provided at 125%
Secondary F.L.A. ≥ 9A
125% of F.L.A.
of secondary*
(For secondary < 9A,
the fuse may be sized
up to 167%)
*Where this does not correspond to a standard fuse size, the next standard size may be
used.
450.6(A)(3) Tie Circuit Protection
What does this section require?
Current-limiting cable limiters shall be used on each end of the tie
conductors, specified per the size of the conductors.
455.7 Overcurrent Protection Requirements for Phase Converters
What does this section mean?
Phase converters supplying variable loads must be protected at
not more than 125% of the nameplate single-phase input full-load
current.
For converters supplying fixed loads, the conductors shall be
protected at their ampacity, but in no case can the overcurrent
protection exceed 125% of the phase converter nameplate single
phase current.
Where the required rating does not correspond to a standard
rating, sizes up to the next standard rating may be used.
LPS-RK100SP
P/C
Nameplate =
80 Amperes
M
3Ø Motor
A maximum fuse rating LPS-RK100SP will meet the 125%
requirements.
460.8(B) Overcurrent Protection of Capacitors
What are the requirements of this section?
Overcurrent protection must be provided in each ungrounded
conductor supplying a capacitor bank, except for a capacitor
located on the load side of a motor overload protective device.
The rating of this overcurrent protective device shall be as low
as practical. When energized, capacitors have a high inrush
current of short time duration. Generally, dual-element time-delay
fuses can be sized at 150% to 175% of the capacitor rated current.
The purpose of fusing a capacitor is for short-circuit protection.
When a capacitor fails, it shorts out. Proper fusing can prevent the
shorted capacitor from rupturing.
54
501.6(B) Fuses for Class I, Division 2 Locations
What is the importance of 501.6(B)(4)?
General Comment–These fuses are used to isolate a faulted fixture
ballast and maintain continuity of service. Listed or recognized
branch circuit or supplementary fuses may be used. Additionally,
the GLR fuse is used on ballasts that have a 200 ampere shortcircuit withstand rating such as Class P ballasts.
What is the meaning of 501.6(B)(3)?
The intent of this reference is to suggest the use of non-indicating,
filled, current-limiting fuses. The following is a partial list of filled,
non-indicating fuses which are current-limiting:
Data sheet 8003 on www.bussmann.com under application
information/publications provides a list of fuses meeting these
requirements. Some of these are:
20A
CIRCUIT
BREAKER
2,000 Amperes
20' 12 AWG WIRE Available
Class CC
Class J
Class L
LP-CC 1/2 - 30, KTK-R 1/2 - 30, FNQ-R 8/10 - 30
LPJ_SP 1 - 600, JKS 1 - 600
KRP-C_SP 601 - 6000, KTU 601 - 6000,
KLU 601 - 4000
Class RK1 KTN-R 1 - 600, KTS-R 35 - 600
Row of Fluorescent
Fixtures
Lighting
Panel
GLR Fuse
Opens
Fixture
Faulted Ballast
Ballasts
517.17 Requirements for Ground Fault Protection and Coordination in
Health Care Facilities
What does this section mean?
If ground fault protection is placed on the main service or feeder of
a health care facility, ground fault protection must also be placed
on the next level of feeders. The separation between ground fault
relay time bands for any feeder and main ground fault relay must
be at least 6 cycles in order to achieve coordination between these
two ground fault relays. In health care facilities where no ground
fault protection is placed on the main or feeder, no ground fault
protection is necessary at the next level down. Therefore, if the
requirements of Sections 230.95 and 215.10 do not require ground
fault protection, then no ground fault protection is required on the
downstream feeders either.
What is one of the most important design parameters of the power
distribution system of a health care facility?
Selective coordination. To minimize the disruption of power and
blackouts in a distribution system, it is absolutely mandatory that
the overcurrent protective devices be selectively coordinated.
What is selective coordination?
A selectively coordinated system is one in which the overcurrent
protective devices have been selected so that only the overcurrent
device protecting that circuit in which a fault occurs opens; other
circuits in the system are not disturbed. The danger of a major
power failure in a health care facility such as a hospital is self
evident. In any facility, a power failure is at least inconvenient, if
not quite costly; in a hospital, it can easily give rise to panic and
endanger lives. Continuity of electrical service by selective
coordination of the protection devices is a must. (See Section
240.12, System Coordination, of this bulletin for a more detailed
explanation of selective coordination. Also publication SPD,
Electrical Protection Handbook has a detailed explaination of
selective coordination.).
If the ground fault protection of the feeder coordinates with the main
ground fault protection, will complete coordination between the main and
feeder be assured for all ground faults?
No, not necessarily! Merely providing coordinated ground fault
relays does not prevent a main service blackout caused by feeder
ground faults. The overcurrent protective devices must also be
selectively coordinated. The intent of Section 517.17 is to achieve
“100 percent selectivity” for all magnitudes of ground fault current
and overcurrents. 100% selectivity requires that the overcurrent
protective devices be selectively coordinated for medium and high
magnitude ground fault currents because the conventional
overcurrent devices may operate at these levels. (See discussion
of Section 240.12, System Coordination, for a more detailed
explanation of selective coordination).
520.53(F)(2) Protection of Portable Switchboards on Stage
What does this section require?
Compliance with Sections 110.9 and 110.10 is mandatory. Shortcircuit ratings must be marked on the switchboard.
50,000A
available fault
current
CURRENTLIMITING
FUSE
Switchboard short-circuit
rating 50,000A when
protected by a currentlimiting fuse
55
550.6(B) Overcurrent Protection Requirements for Mobile Homes and Parks
What does this section mean?
Branch circuit fuses installed in a mobile home should not exceed
the rating of the conductors they supply. These fuses should not
be more than 1.5 times the rating of an appliance rated 13.3
amperes or more on a single branch, and not more than the fuse
size marked on the air conditioner or other motor operated
appliance.
APP 13.3 Amps
20A FUSE
14 AWG Conductor
15A FUSE
60A
MAIN
M
20A FUSE
Air Conditioning Unit
marked max. fuse 20 Amp.
Do these branch circuit fuses conform to the requirements of 550.6(B)?
Yes.
Note: If the nameplate on a device states “Maximum Fuse Size”, then fuses
that size or smaller must be used somewhere in the circuit.
610.14(C) Conductor Sizes and Protection for Cranes and Hoists
What does this section mean?
#18 conductors can be used in control circuits of cranes and
hoists if they are fused at not greater than 7 amperes.
Article 620 – Elevators, Dumbwaiters, Escalators, Moving Walks, Wheelchair
Lifts, and Stairway Chair Lifts
What is an electrical contractor responsible for in an elevator
installation?
The electrical contractor is responsible for supplying the
disconnecting means for the power to the elevator. These include
the main supply power (620.51), the car lighting (620.22(A) and
620.53), and the HVAC (620.22(B) and 620.54).
What are the requirements of 620.22(B) and 620.54?
620.22(B) requires the heating and air-conditioning source to be
supplied by a dedicated branch circuit for each car and the
overcurrent protective devices for each circuit must be located in
the machine room or machinery space.
620.54 requires a single disconnecting means for the heating and
air-conditioning source that must be located in the machine room
or machinery space and must be capable of being locked in the
open position. This disconnect must also be separate from the
disconnecting means that supplies the main power to the elevator
car for motion (620.51) and the disconnecting means that supplies
the lighting, receptacle(s), auxiliary lighting power source, and
ventilation (620.22(A) and 620.53).
What are the requirements of 620.22(A) and 620.53?
620.22(A) requires the lighting, receptacle(s), auxiliary lighting
power source, and ventilation for the elevator car to be supplied by
a separate branch circuit and the overcurrent protective device
must be located in the elevator machine room or machinery space.
620.53 requires a single disconnecting means for the car lighting,
receptacle(s) and ventilation that must be capable of being locked
in the open position and located in the machine room or machinery
space. It is also required to have an identifying number to
correspond to the elevator that it supplies. This disconnect must
be separate from the disconnecting means that supplies the main
power to the elevator car for motion (620.51) and the
disconnecting means that supplies the heating and airconditioning (620.22(B) and 620.54).
56
620.51 Disconnecting Means (Elevators)
that it receives the same voltage. Then the contacts from this relay
can be monitored for integrity by the fire alarm system. If at any
time the voltage is not present to the relay, a trouble signal would
be sent to the fire alarm system and annunciate an alarm so that
someone will correct the problem. See Figure 1.
What are the requirements for the main elevator power disconnect?
620.51(A) requires a single disconnecting means that must be an
enclosed externally operable fused motor circuit switch or circuit
breaker that is capable of being locked in the open position and
must be listed.
Figure1
What other concerns are there when installing this disconnecting means?
Since this is an elevator circuit, consideration needs to be made
for the interaction with the elevator code (ANSI/ASME A17.1,
Safety Code for Elevators and Escalators). While the electrical
contractor does not usually get involved with the elevator
installation, there are requirements from the elevator code that the
electrical contractor needs to be aware of that may affect what he
does have to install. The most influential of these requirements
being Rule 102.2(c)(3) from ASME A17.1 which states that if
sprinklers are installed in the elevator hoistway or machinery space
then the elevator power must be removed prior to the application
of water. NEC® 620.51(B) permits this removal of power on the
disconnecting means to the elevator and can be accomplished
with a fusible shunt trip switch. The reasons for removing this
power is to reduce the hazards associated with water on live
elevator electrical equipment. This includes, but is not limited to,
the braking system of the elevator, which if water were applied
may not be able to operate properly and may cause the elevator
car to stop between floors and leave the hoistway exposed.
Another concern is that the control circuitry for the door operation
that is located on top of the elevator cab could become shortcircuited when water is applied and allow the elevator to travel up
and down with the doors open, again causing an exposed
hoistway.
Since this removal of power is to occur prior to the sprinkler
activation, there must also be interaction with the fire alarm system,
which means involvement with NFPA 72 (National Fire Alarm
Code ® ). Shutdown is most commonly accomplished by the
activation of a heat detector located in the hoistway or machine
room. This heat detector is required to be located within two feet
of each sprinkler head and is usually set at 135°F, compared to the
fusible element of the sprinkler head, which is most commonly set
at 165°F. (So, in theory, the system should operate as follows.
First, the elevator is sent to a designated floor by the smoke
detector, where the doors stay open. If the fire gets to the point
where it is detected by the heat detector(s), power is removed
before it gets hot enough to release water through the sprinkler
heads.) When a fire alarm system is installed in a building, section
3-9.2.1 of NFPA 72-1999 requires the elevator shutdown to be
monitored for integrity. Since the fire alarm system usually
operates at 24V and the shunt trip coil usually operates at 120V,
they cannot be directly connected. This means that the heat
detector should activate a relay (Isolation Relay), which in turn will
allow power to be supplied to the shunt trip coil and cause the
disconnecting means to open the circuit. This relay can be
monitored for integrity by the fire alarm system to make sure that
the wiring remains intact and must be located within three feet of
the shunt trip device per 3-9.2.1. To help insure that the system is
fail-safe, an additional relay (Volt Monitor Relay) is required by 39.4.4 of NFPA 72-1999 to monitor for presence of the shunt trip
voltage. This relay will be placed in parallel to the shunt trip coil so
If contact closure occurs by either heat detector in Loop A, PLC 1
contact closes and energizes the Isolation Relay. When the
Isolation Relay energizes, the IR Contact closes and the Shunt Trip
Coil becomes energized, causing the switch to open and
disconnect the power to the elevator. If the wiring in Loop A, Loop
B, or Loop C becomes disconnected or short-circuited, the PLC
will detect it and then close PLC 2 contact and cause the Trouble
Signal Alarm to be activated which will notify someone that there is
a problem that needs to be examined. This system is designed to
be fail-safe so that if any problem occurs in the system, it can be
fixed quickly and operational when it is needed to operate.
These requirements are commonly overlooked in the bidding
process and usually cause extreme confusion. To find out more
about how to comply with these codes and standards with one
complete package, contact Bussmann® for information on the
Power Module™ Switch and Panel for elevator circuits. The Power
Module™ complies with these codes and standards and reduces
contractor installation to a minimum in a UL listed assembly. For
more information, including data sheets, look for Power Module™,
under products, at www.bussmann.com.
Where should the disconnecting means be located?
620.51(C) requires the disconnecting means to be located where it
is readily accessible and within sight of the elevator controller.
620.61 Overcurrent Protection (Elevators)
moving walks, 620.61(B)(2) requires the overload protection to be
sized in accordance with 430.32. This means that it must have a
separate overload device sized no greater than 125% of FLA.
What requirements must be met for overload protection?
Most elevators are rated for intermittent duty and 620.61(B)(1)
requires the elevator motor to be protected against overloads by
430.33. This section says that if a motor is rated as intermittent or
similar duty, it is allowed to be protected against overloads by the
branch-circuit short-circuit overcurrent protective device provided
it does not exceed the values specified in Table 430.52. If the
motor is rated for continuous duty, such as for escalators and
What about short-circuit protection?
According to 620.61(D), short-circuit protection is to be provided
by the branch-circuit overcurrent protective device and must be
sized in accordance with Article 430 Part IV.
57
620.62 Selective Coordination (Elevators)
What does 620.62 require when it comes to coordination?
When more than one driving machine is fed from a single feeder,
selective coordination is required between the overcurrent
protective device in each disconnecting means and any other
supply side overcurrent protective devices. Selective coordination
for elevator overcurrent protective devices is critical. For example,
in Figure 2, if a fault were to occur that would cause overcurrent
protective device M1 to open, all of the elevators in the building
would lose power. One of the reasons that coordination is so
important is because firefighters commonly use the elevator to get
closer to a fire during fire-fighting operations. See Figure 2.
ampacity, these two OCPDs cannot be coordinated together and
are not required to be. The only way to meet 620.62 with B4 and
F4 is to insure that both B4 and F4 are coordinated with M1. See
Figure 3.
Figure 3
Figure 2
Notice that each of the feeders supplies their own elevator. This
does not bypass the requirements of 620.62, which requires
selective coordination when there is more than one driving
machine being fed from a single feeder. According to Article 100,
a feeder is considered to be all circuit conductors between the
service equipment and the branch-circuit OCPD. This would mean
that the load side conductors from M1 would be a single feeder to
multiple driving machines. This would require F1, F2, F3, and F4 to
be selectively coordinated with M1 in order to comply with 620.62.
These situations would require selective coordination through to
the main OCPD in the building. Otherwise, safety may be
compromised if a fault occurs on the branch level that causes the
main OCPD to operate. For more information on selective
coordination see the discussion on 240.12 in this booklet or see the
Bussmann Electrical Protection Handbook SPD for a more in depth
discussion.
Since F2 (Feeder 2) is a single feeder to multiple elevators, the
branch OCPDs B1, B2, and B3 must be selectively coordinated
with F2 to comply with Section 620.62. Now look at the load side
of M1. This is also a single feeder to multiple elevators and must
also be selectively coordinated with F2, F4, and B4 in order to
eliminate the possibility of having a fault on one elevator cause the
upstream OCPD to open, thereby removing the power to the other
elevators. Since B4 and F4 are usually at or near the same
620.91 Emergency and Standby Power Systems (C)Disconnecting
Means (Elevators)
If there is a secondary source of power used for emergency purposes,
how is the elevator disconnecting means affected?
The disconnecting means referenced in 620.51 must be capable
of disconnecting all sources of power for maintenance purposes.
Hydraulic elevators have the capability of using a battery pack to
lower the elevator in a loss of power situation. The battery
attachment is utilized as an extra level of safety to keep from
stranding people in the elevator for long periods of time. Under
normal operation, the main line power from the disconnecting
means controls the raising of the elevator through a pump motor
and the lowering of the elevator through a solenoid and a drain
valve. To send the cab upward, the pump motor pumps hydraulic
fluid into the piston that forces the elevator upward. To return the
cab back down, a drain valve at the bottom of the piston is
opened by a solenoid valve and as the fluid drains back into the
reservoir, the elevator lowers. If the main line power is lost, this
battery pack attachment can supply enough power to actuate the
solenoid. See Figures 4 and 5.
Figure 4 – Normal Operation w/Out Auxiliary Contact
(DOES NOT COMPLY)
Elevator Disconnect
Without NC
Auxiliary Contact
l
+
Battery for
Lowering
Control Relay NC Contact
(While Relay is De-energized)
CR
Elevator Controller
Solenoid
Drain Valve
Elevator Motor
58
M
(To Lower Elevator)
620.91 Emergency and Standby Power Systems (C)Disconnecting Means
(Elevators)
Figure 5 – Loss Of Power w/Out Auxiliary Contact
(DOES NOT COMPLY)
l
+
Elevator Disconnect
With NC
Auxiliary Contact
Battery for
Lowering
+
(Switch is ON)
l
Elevator Disconnect
Without NC
Auxiliary Contact
Figure 7 – Loss of Power per NEC 620.91(C)
(COMPLIES)
Control Relay NC Contact
(While Relay is De-energized)
Control Relay NC Contact
(While Relay is De-energized)
CR
Elevator Controller
CR
Elevator Controller
Solenoid
Solenoid
Drain Valve
M
Drain Valve
(To Lower Elevator)
Elevator Motor
Please note Figure 5. By not having the auxiliary contact, the
manual opening of the Elevator Disconnect will be viewed by the
Elevator Controller as a loss of power. A control relay is used to
sense the main line power. When de-energized, this control relay’s
contacts will become closed and allow the battery pack
attachment to activate the solenoid. This could be a serious
problem if a maintenance person is the one that opened the
disconnecting means to work on the elevator. If he or she is going
to work in the pit, he or she will bring the elevator up a floor or two
to enable access. Depending upon the timing involved, this could
potentially result in the elevator lowering with the maintenance
worker in the pit. This is why 620.91(C) requires an auxiliary
contact. See Figure 6.
(To Lower Elevator)
During a normal loss of power (from the utility or other devices
turned off upstream) the battery pack attachment would be able to
operate the solenoid and lower the elevator. See Figure 8.
Figure 8 – Manual Operation of Disconnecting Means
(COMPLIES)
Elevator Disconnect
With NC
Auxiliary Contact
+
(Switch is OFF)
Battery for
Lowering
Control Relay NC Contact
(While Relay is De-energized)
CR
Figure 6 – Normal Operation per NEC 620.91(C)
(COMPLIES)
Elevator Controller
Solenoid
Drain Valve
Elevator Disconnect
With NC
Auxiliary Contact
+
l
(Switch is ON)
Elevator Motor
Battery for
Lowering
CR
Elevator Controller
Solenoid
Drain Valve
M
M
(To Lower Elevator)
As you can see in Figure 8, by having the auxiliary contact in
the switch, the main line power and the battery pack attachment
would both be disconnected when the switch is turned off so that
the elevator will not be able to move. This is why 620.91(C) is
important. Inspection plays a key part in this section in that the
electrical contractor usually installs the disconnecting means and
the elevator contractor usually installs the battery attachment. It is
critical that the wiring for this be verified at the time of installation
by both the electrical inspector and the elevator inspector. Both
should have jurisdiction over this circuit to insure the highest level
of safety.
Control Relay NC Contact
(While Relay is De-energized)
Elevator Motor
M
l
Elevator Motor
Battery for
Lowering
(To Lower Elevator)
As you can see, during normal operation having the auxiliary
contact compromises nothing. See Figure 7.
670.3 Industrial Machinery
What does this section mean?
If a main overcurrent protective device is provided on an industrial
machine, the nameplate shall state, among other things, the
interrupting rating of the device. The machine shall also be
marked “overcurrent protection provided at machine supply
terminals”.
59
700.5 Emergency Systems – Their Capacity and Rating
What does 700.5(A) require?
Emergency systems and equipment must be able to handle the
available short-circuit current at their line side. If the equipment
cannot, it may be damaged, causing additional hazards to
personnel. The use of current-limiting fuses can be a solution to
this high fault current problem.
700.16 Emergency Illumination
What does this section require?
Emergency lighting systems cannot allow a blackout in any area
requiring emergency illumination due to the failure of any one
element of the lighting system. Such failures could be caused by
the burning out of a light bulb or the opening of a branch circuit
protective device due to a faulted ballast. The solution to the burnt
out light bulb is to have additional bulb(s) in the area. The solution
to the open branch circuit protective device is to install listed
supplementary fuses on each ballast. In that way, a faulted ballast
would be taken off the line by the supplementary fuse, not by the
branch circuit protective device, allowing the rest of the
emergency system to remain energized.
VIOLATION
COMPLIANCE
Fixture No. 1
Branch
(Remains
energized)
Fixture No. 2
Branch
(Opens)
Fixture No. 3
Fixture No. 3
(Open)
Fault
Fixture No. 4
The fault in Fixture #3 will open just the supplementary fuse. The 20
ampere branch circuit device does not open and Fixtures 1, 2 and 4
remain energized, preventing a blackout.
Fixture No. 1
20A
Fixture No. 2
20A
Fault
Fixture No. 4
The fault in Fixture #3 causes the 20 ampere branch circuit overcurrent
device to open, causing a blackout in the entire area.
700.25 Emergency System Overcurrent Protection Requirements (FPN)
What is the meaning of this fine print note?
In order to maximize the reliability of emergency systems, the
overcurrent devices must be selectively coordinated. Time-current
curves of both fuses and circuit breakers must be examined to
determine whether or not only the overcurrent device closest to a
fault opens. If additional upstream devices open, the system is not
selectively coordinated, causing additional sections of the
emergency system to black out and therefore, reducing the
reliability of that system.*
BLACKOUT PREVENTION!
Increased Reliability
COMPLIANCE
1000A
Not
Open
BLACKOUT!
Reduced Reliability
VIOLATION
1000A
I.T.=10x
225A
Opens instantaneous at 10,000 A
Not
Open
225A
I.T.=8x.
20A
Opens instantaneous at 1,800 A
20A
I.T.=8A
Opens
Opens
22,000 Amp
Short-Circuit
22,000 Amp
Short-Circuit
Fault opens the nearest upstream fuse, allowing other circuits to remain
energized. Reliability of the emergency system is increased.
Fault exceeding the instantaneous trip setting of all three circuit
breakers in series will open all three. This will blackout the entire
emergency system.
*See also Section 4.5.1 of NFPA 110 (Emergency and Standby Power Systems) and
Sections 3.3.2.1.2(4) & 3.4.1.1.1 of NFPA 99 (Health Care Facilities) for additional
information on selective coordination.
60
701.6 Legally Required Standby Systems – Capacity and Rating
702.5 Optional Standby Systems – Capacity and Rating
705.16 Interconnected Electric Power Production Sources – Interrupting and
Short-Circuit Current Rating
What do these three sections mean?
The NEC® requires that emergency and standby systems shall
have the capability of safely interrupting the available short-circuit
current available at the line terminals of the equipment. Refer to
Sections 110.9 and 110.10.
725.23 Overcurrent Protection for Class 1 Circuits
What does this Section mean?
Class 1 Control Circuit Conductors shall be protected by fuses at
their ampacities. In addition, 18 AWG and 16 AWG shall be
protected at 7 amperes and 10 amperes, respectively.
What must be added to this Control Circuit to comply with 725.23?
VIOLATION
20 Amp
BRANCH
18 AWG Control Wire
A 7 ampere fuse must be added to protect the #18 control wire.
COMPLIANCE
20 Amp
BRANCH
7 Amp Fuse
18 AWG Control Wire
760.23 Requirements for Nonpower-Limited Fire Alarm Signaling Circuits
What does this provision require?
Fire protective signaling circuits with conductors 18 AWG and
larger must be protected at their ampacities as shown:
18 AWG 7 ampere fuse maximum
16 AWG 10 ampere fuse maximum
14 AWG (and larger). . .Max. fuse size as dictated in Section
310.15.
Fuses shall be located at the supply terminals of the conductor.
61
This and the facing page can be copied as a two sided sheet. This page is a check list that can be completed
by the installer and verified by the inspector. The facing page provides background information on the various
NEC requirements. This form is available on the Bussmann website at www.bussmann.com.
INSPECTION FORM: Series Ratings
ISSUED BY:
______________________________________________________________
______________________________________________________________
______________________________________________________________
This form provides documentation to assure compliance with the following National Electrical Code sections on
the use of Series Rated Systems.
• NFPA 70, NEC 2002, Section 110.22
• NFPA 70, NEC 2002, Section 240.86
JOB #:
NAME:
LOCATION:
______________________________________________________________
______________________________________________________________
______________________________________________________________
CONTRACTOR: ______________________________________________________________
______________________________________________________________
______________________________________________________________
ESSENTIAL INFORMATION:
Load Side Panel Designation
Load Side Circuit Breaker Part Number
Load Side Circuit Breaker Interrupting Rating
Line Side Panel Designation (If applicable)
Line Side Overcurrent Protective Device Part Number
Line Side Overcurrent Protective Device Interrupting Rating
Available Short Circuit Current
Series Combination Short Circuit Rating
______________________
______________________
______________________
______________________
______________________
______________________
______________________
______________________
Compliance Checklist (For further information see discussion on reverse side for each item)
1. Manufacturer’s Label
Are both devices in use for the series rated combination marked on the end use equipment (or contained in a
booklet affixed to the equipment) as required in 240.86(A)?
YES
NO
2. Field Installed Label
Is the field label, required by 110.22, installed on all the end use equipment containing the devices used in
the series rated combination with proper identification of the replacement parts, panel locations, and series
combination short circuit rating?
YES
NO
3. Motor Contributions
If motors are connected between the series rated devices, is the combined motor full load current less than
1% of the downstream circuit breakers’ interrupting rating?
YES
NO
4. Selective Coordination
Series rated systems should not be used in health care facilities (NEC517.17), emergency systems
(NEC 700.25 FPN), or elevator circuits which contain more than one elevator (NEC620.62). Is this series
rated system being installed per these requirements?
YES
NO
AN ANSWER OF NO TO ANY OF THESE QUESTION IS EVIDENCE OF LACK OF COMPLIANCE.
LACK OF SUBMITTALS IS CONSIDERED AS EVIDENCE OF LACK OF COMPLIANCE.
Series Rated Systems
What is a Series Rated Combination:
A combination of two devices, that have been tested under specific test conditions, that work together to clear a
fault. The allowed combinations are limited to those that have been selected by the circuit breaker manufacturer
for testing. Only tested combinations can be used.
Why is a Series Rated Combination used?
A series rated system allows a load side circuit breaker to be applied in a system where the available short
circuit current exceeds the interrupting rating marked on that circuit breaker.
BACKGROUND TO CHECKLIST ITEMS
1) Manufacturer’s Label
Since the use of series rated systems is limited to
specific combinations that have been tested, the end
use equipment is required to be marked, by the
manufacturer, per 240.86(A) of the 2002 National
Electrical Code. Since there are hundreds of
combinations, this marking may be in a book that is
affixed to the end use equipment, as allowed in UL67.
The manufacturer’s marking is used to verify that both
devices are part of a recognized series rated
combination, the panelboard is listed for use with the
combination, and that the series combination
interrupting rating is sufficient for the available short
circuit current. This label also provides guidance for
future upgrades as to the specific replacement
devices that are allowed.
2) Field Installed Label
110.22 of the 2002 National Electrical Code requires the installer to apply a field caution label warning that
a series rated combination is being used. This label must be applied on the panel containing the series
rated combination or on both pieces of electrical equipment if the line side device is located separate from
the load side circuit breaker to assure that the proper devices have been installed and that proper future
replacements are made. The inspector can check the devices noted on the field label required by 110.22
against the recognized combinations tested by the manufacturer and marked per 240.86.
3) Motor Contribution
A series rated combination is evaluated under specific
testing conditions of which motor contribution is not a
part of the criteria. If a motor is connected in the
middle of the combination, it would supply extra fault
current that did not exist when the combination was
tested.
240.86(B) of the 2002 National Electrical Code
addresses this by restricting the use of series rated
combinations when the sum of the full load current of
the motors exceeds 1% of the LOAD SIDE circuit
breaker’s interrupting rating. For example, if the load
side circuit breaker is rated 10,000 A.I.R., with motor
loads exceeding 100 amps, then a series rated
combination could not be used.
4) Selective Coordination
The biggest disadvantage of a series rated system is that, by definition, the line side (protecting) device
must open at the same time, and in conjunction with, the load side (protected) circuit breaker. This means
that the panel loses power because the device feeding the panel must open under medium to high level
short circuit conditions. As a result, series rated systems should not be used in health care facilities
(NEC517.17), emergency systems (NEC700.25 FPN) and elevator circuits which contain more than one
elevator (NEC620.62).
General Data — Selection Chart
Buss® Branch Circuit Fuse Selection Chart (600 Volts or Less)
Circuit
Load
Ampere Fuse
Rating
Type
Symbol
Voltage
Rating (AC)
Interrupting
Rating
(kA)
Remarks
Class
All-purpose fuses.
Unequaled for combined
short-circuit and
overload protection.
(Specification grade product)
100,000A Interrupting Rating (RMS symmetrical)
or Greater Current-Limiting
Conventional Dimensions—Class RK1, RK5 (0-600A), L (601-6000A)
Main,
Feeder
and
Branch
All type loads
(optimum
overcurrent
protection).
0
to
600A
LOW-PEAK®
(dual-element,
time-delay)
LPN-RK_SP
LPS-RK_SP
250V
600V
RK1††
300
601 to
6000A
LOW-PEAK®
(time-delay)
KRP-C_SP
600V
L
300
Motors, welder,
transformers,
capacitor banks
(circuits with heavy
inrush currents).
0
to
600A
FUSETRON®
(dual-element,
time-delay)
FRN-R
FRS-R
250V
600V
RK5††
200
0
to
600A
DURA-LAGTM
(dual-element,
time-delay)
DLN-R
DLS-R
250V
600V
RK5
200
601 to
4000A
LIMITRON®
(time-delay)
KLU
600V
L
200
All-purpose fuse. Timedelay passes surge-currents.
KTN-R
KTS-R
250V
600V
RK1††
200
Same short-circuit protection
as LOW-PEAK® fuses but
must be sized larger for
circuits with surge-currents;
i.e., up to 300%.
KTU
600V
L
200
A fast-acting, high
performance fuse.
Non-motor loads
(circuits with no
heavy inrush
currents).
LIMITRON® fuses
particularly suited
for circuit breaker
protection.
_____
LIMITRON®
(fast-acting)
601 to
6000A
Reduced Dimensions For Installation in Restricted Space—CUBEFuse™ (0-60A+), Class J(0-600A), T(0-1200A), CC(0-30A), G(0-60A)
All type loads
0 to 60A+ CUBEFuse™
TCF
600V
J***
300
Finger-safe. All-purpose fuses.
(optimum
(finger-safe,
Unequaled for combined
overcurrent
dual-element,
short-circuit and overload
protection).
time-delay)
protection. (Specification
grade product)
All type loads
(optimum
overcurrent
protection).
__________
Non-motor loads
(circuits with no
heavy inrush
currents).
Branch
10,000–50,000 AIC
0
to
600A
Moderate degree of
current-limitation. Time-delay
passes surge-currents.
General
Purpose
(noncurrent
limiting
fuses)
0
to
600A
0 to
1200A
LOW-PEAK®
(dual-element,
time-delay)
LPJ_SP
600V
J
300
All-purpose fuses.
Unequaled for combined
short-circuit and overload
protection. (Specification
grade product)
LIMITRON®
(quick-acting)
JKS
600V
J
200
Very similar to KTS-R
LIMITRON®, but smaller.
T-TRONTM
(fast-acting)
JJN
JJS
300V
600V
T
200
The space saver (1⁄3 the size
of KTN-R/KTS-R).
LOW-PEAK®
(time-delay)
LP-CC
600V
CC
200
Very compact (13⁄32˝ x 11⁄2˝);
rejection feature. Excellent for motor
circuit protection.
LIMITRON®
(fast-acting)
KTK-R
600V
CC
200
Very compact (13⁄32˝ x 11⁄2˝);
rejection feature. Excellent for outdoor
highway lighting.
600V
CC
200
Very compact (13⁄32˝ x 11⁄2˝);
rejection feature. Excellent for control
transformer protection.
G
100
Motor loads
(circuits with
heavy inrush
currents.)
0
to
30A
Non-motor loads
(circuits with no
heavy inrush
currents.)
0
to
30A
Control transformer
circuits and lighting
ballasts; etc.
0
to
30A
TRON®
(time-delay)
FNQ-R
General purpose;
i.e., lighting
panelboards.
0
to
60A
SC
SC
Miscellaneous
0
to
600A
ONE-TIME
NON
NOS
250V
600V
H or K5†
10
Forerunners of
the modern
cartridge fuse.
FUSTAT®
(dual-element,
time-delay)
FUSETRON®
(dual-element,
time-delay)
S
125V
S
10
T
125V
**
10
Buss Type W
W
125V
**
10
Base threads of Type S
differ with amp ratings.
T and W have Edison base.
T & S fuses recommended
for motor circuits. W not
recommended for circuits
with motor loads.
Plug fuses can
be used for
branch circuits
and small
component
protection.
0
to
30A
0-20A 600V
21-60A 480V
Current limiting;
⁄32˝ dia. x varying
lengths per amp rating.
13
** U.L. Listed as Edison Base Plug Fuse.
†Some ampere ratings are available as U.L. Class K5 with a 50,000A interrupting rating.
††RK1 and RK5 fuses fit standard switches, equipped for non-rejection fuses (K1, K5 and H) fuseblocks and holders; however, the rejection feature of Class R switches and
fuseblocks designed specifically for rejection type fuses (RK1 and RK5) prevent the insertion of the non-rejection fuses (K1, K5, and H).
+ Higher ampering ratings planned.
***Class J performance, special finger-safe dimensions.
Reorder No. 3062-103-00-40M
© 2002 Bussmann, Inc. P.O. Box 14460 St. Louis, MO 63178-4460 Phone: 636-394-2877 Fax: 1-800-544-2570
Visit us on the Web at http://www.bussmann.com
Catch Phrases
arc fault
arc flash
arc flash hazard
bonding
cable limiters
circuit breaker standard ampere ratings
Class I, Division 2
component protection
component withstand
conditions of listing
conductor withstand
coordination
coordination, selective
corner-grounded delta system
current limiting
disconnecting means
effective ground fault current path
elevator circuits
elevator disconnecting means
elevator overcurrent protection
elevators, hydraulic
emergency systems
equipment grounding conductors
field marking
finger safe
flash protection
fully rated systems
fuse protection of circuit breakers
fuse selection chart
fuse standard ampere ratings
fuse, paralleling
ground fault protection
110.16
110.3(A)(5), (6) & (8)
110.16
110.16
250.90
250.96(A)
230.82
240.6
501.6(B)
110.10
110.10
240.1
110.3(B)
110.10
240.2
517.17
240.12
620.62
240.12
240.85
240.2
110.10
240.40
430.102
250.2
250.4(A)(4) & (5)
620
620.51
620.61
620.62
620.91
620.51
620.91(C )
620.62
620.61
620.91(C )
700.5
700.16
700.25
701.6
702.5
705.16
250.122
110.16
110.22
110.3(A)(5), (6) & (8)
110.16
110.9
240.86
240.86
p. 64
240.6
240.8 & 404.17
215.10
230.95
240.13
517.17
(Page A1 of A2)
grounding
group motor installations
industrial machinery
interrupting capacity
interrupting rating
labeling requirement
listed and labeled
motor branch circuit protection
motor circuit conductors
motor circuit feeders
motor controller disconnecting means
motor disconnecting means
motor overload protection
protection of circuit breakers
protection, arc flash
protection, automatic transfer switch
protection, busway
protection, capacitors
protection, conductor
protection, controller
protection, equipment
grounding conductors
protection, ground fault
protection, HVAC
protection, motor control circuits
protection, motor control transformer
protection, phase converters
protection, starter
protection, transformer
250
250.2
250.4(A)(4) & (5)
250.90
250.96(A)
430.53
670.3
110.9
110.9
240.60
240.85
110.16
110.22
240.86
110.3(B)
430.52
430.6
430.62 & 430.63
430.102
430.102
430.32
110.22
240.86
110.16
110.10
430.52
110.10
460.8(B)
110.10
240.1
430.72(B)
430.72(A)
110.10
430.8
250.122
250
215.10
230.95
240.13
517.17
240.92(B)(1)
440.22
110.3(B)
430.71
430.72(A)
430.72(B)
430.72(C)
430.72 (C)
455.7
110.10
430.8
430.52
430.72 (C)
450.3
450.3(A)
450.3(B)
Catch Phrases
purpose of overcurrent protection
resistance grounded system
selective coordination
series ratings
series ratings, limitations
shock
short circuit current rating
short circuit current, available
short circuit protection
single pole interrupting capability
110.10
240.1
240.85
240.12
517.17
110.22
240.86
form p. 62 & 63
240.86
110.3(A)(5), (6) & (8)
110.10
110.9
110.10
240.92(B)(1)
240.85
(Page A2 of A2)
slash rated circuit breakers
slash voltage ratings
solidly grounded wye system
supplementary protection
tap conductors
Type 2 protection
ungrounded systems
warning label
withstand, component or conductor
240.85
240.85
430.83(E)
240.85
240.10
240.2
240.12
110.10
430.52
250.4(B)(4)
240.85
110.16
110.10
240.1
240.100(C)