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Hog Producer Investment in Value-Added Agribusiness: Risk and Return Implications Brian R. Jones Supply Planning Pioneer Hi-Bred Int'l. Inc. Joan R. Fulton Department of Agricultural Economics Purdue University Frank J. Dooley Department of Agricultural Economics Purdue University Selected Paper at American Agricultural Economics Association Annual Meeting, August 8-11, 1999, Nashville, TN Copyright 1999 by Brian R. Jones, Joan R. Fulton and Frank J. Dooley. All rights reserved. Readers may make verbatim copies of this document for non-commercial purposes by any means, provided that this copyright notice appears on all such copies. Hog Producer Investment in Value-Added Agribusiness: Risk and Return Implications Abstract Although producers have been enticed into investment in value-added agribusiness the risk and return impacts have not been quantified. A spreadsheet simulation model is used to evaluate how investments by hog farmers in slaughter plants and other alternatives affect returns and risk. Results suggest that hog producer investment in value-added agribusiness is efficient. There has recently been considerable investment in value-added agribusiness by producers in all sectors of agriculture. Producers are enticed and sometimes lured to move along the value chain with promises of higher profit margins and lower levels of risk through investments in value-added processing (Harris, Stefanson, and Fulton). Investments in value-added agribusiness have taken many different forms, including producer networks, limited liability companies, limited partnerships, and New Generation Cooperatives. Hog producers have been particularly interested in value-added investment opportunities in hog slaughtering for two reasons. First, industrialization in the hog industry is occurring at an increasing pace (Boehlje, et. al., Rhodes). Thus, producers feel they must restructure their business to survive. Second, the recent crisis in the pork industry, with hog prices in December 1998 at levels lower than prices of the Great Depression, is in part being blamed on inadequate capacity in hog slaughter facilities. While the opportunity to take advantage of higher returns and lower risk through investments in value-added processing is extremely appealing, it demands further analysis. It is not obvious that farmers' investment in value-added processing of their commodities is the most advantageous from the perspective of their financial portfolio. Since the same underlying demand factors may affect the raw commodity and the processed value-added product, it may be that the income stream of the farm operation is positively correlated with the income stream of the value-added processing firm. If this is the case, farmers could end up increasing their exposure to risk by investing in valueadded processing and could more effectively diversify their portfolios by making alternative investments. Conversely, value-added investments may be warranted if the 1 income streams are independent or negatively correlated (Fulton and Boehlje). This research examines the financial risk and return implications of investment in value-added processing for hog producers. The following section of the paper describes the simulation model that was developed to evaluate the risk/return tradeoffs. The model incorporates the hog farm operation, a pork slaughter plant, and investment possibilities in stocks and bonds. Section three of the paper describes the alternative investment scenarios that a hog producer might consider. The fourth section of the paper presents the results of the simulation analysis and compares the alternatives using the following efficiency criteria: (i) Expected Value/Variance, (ii) First Degree Stochastic Dominance, and (iii) Second Degree Stochastic Dominance. The final section of the paper contains conclusions and suggestions for further study. Pork Production Investment Portfolio Model A simulation model incorporating the hog farm operation, a pork slaughter plant, and investment possibilities in stocks and bonds was developed to examine the risk/return tradeoffs facing hog producers. The model was developed in Microsoft Excel, using @Risk to incorporate the stochastic nature of the investments. The model has four components that calculate return on investment for the hog farm operation, the pork slaughter plant, investments in stocks, and investments in bonds. The hog farm portion of the model is based on the assumption that the producer operates a farrow-to-finish operation. Farm Profit is calculated for each of three different sizes of hog operations (300-sow, 600-sow and 1200-sow) according to the following equation: 2 1. Farm Profit = Farm Revenue - Feed Costs - Other Variable Costs - Fixed Costs Farm Revenue is calculated in the standard way by multiplying the number of hogs produced by the average live weight of slaughtered hogs by the price of finished hogs. Corn and soybean meal constitutes the Feed Costs in this model and make up the largest portion of variable costs. The Other Variable Costs include feed supplements, health supplies, fuel, utilities, marketing, mortality disposal, and artificial insemination costs. This value is calculated by multiplying the number of pounds of live hogs produced by a variable cost per hundredweight value. Fixed costs in this model include land, building, equipment, labor and management, as well as the sows used in production and a portion of the market inventory that is on hand at any given time. The cost of production estimates and associated economics and production assumptions are taken from Foster, Hurt, and Hale (1995). Farm return on investment (ROI) is calculated by dividing farm profit by the total capitalized value of the farm. The total capitalization for the farm represents a snapshot of the operation running at full capacity on any given day and is a sum of the land, buildings, equipment, production inventory, and marketing inventory. These capitalization estimates were reported by Foster, Hurt, and Hale (1995). The pork slaughter plant component of the model simulates revenues and fixed and variable costs for a plant with capacity of two million head per year, the current industry standard. The cost and revenue information associated with processing hogs is not as readily available as the cost and revenue information for farm production. Two sources of cost information were used to develop this section of the model. Hayenga's research involving interviews with managers from eight hog processing firms provided 3 one source. Dooley's disaggregation of the Census of Manufactures data to determine variable costs was the second source. The profit from the processing plant is determined by the following equation: 2. Processing Profit = Processing Revenue - Livestock Cost - Variable Costs - Fixed Cost Processing revenue is made up of three parts: cutout revenue, byproduct revenue, and fat revenue. The pork cutout revenue is the most complicated to calculate. The average live weight of slaughtered hogs is multiplied by the carcass yield factors to determine the average cutout weight of a slaughtered hog. A value for total carcass cutout pounds is then determined accounting for the number of hogs slaughtered. Finally cutout revenue is calculated by multiplying total carcass cutout pounds by pork carcass cutout value. Byproduct revenue is calculated by multiplying the byproduct credit by the number of hogs slaughtered. Finally, fat revenue is calculated by multiplying the fact credit by the number of hogs slaughtered. Since the livestock costs are a major component of variable costs for a hog processor they were estimated separately from other variable costs. This is calculated the standard way by multiplying the total live pounds purchased by the price of finished hogs. The term "Variable Costs" in the above equation represents the costs associated with operating a slaughter plant other than livestock costs and fixed costs. This value is calculated by multiplying the number of hogs slaughtered by a variable cost per head as reported by Hayenga. Fixed costs include plant and equipment costs, interest on investment, property tax, and insurance on the hog slaughter facility. Fixed costs are estimated on a per head basis and multiplied by the maximum capacity of the processing facility. 4 Processing return on investment (ROI) is calculated by dividing processing profit into the total capitalized value of the processing facility. The capitalization for a processor is the cost to construct a processing facility with an annual capacity of two million head (Jones, 1998). Two investment opportunities, beyond the farm and pork processing, made up the third and fourth components of the model.. In the first case, it was assumed that the producer could invest in the stock market. To simulate returns for stock market investments historical returns on the S&P 500 were used. Second, the possibility of investing in bonds was incorporated into the model using historical returns from Treasury Bills. To make the model more realistic, appropriate probability distributions were determined for key variables and incorporated into the model using the @Risk software. Table 1 outlines the stochastic variables used in the model and the type of distribution that best fit the data. In addition, the historical source and time series corresponding to each input variable is included. Note that the data were not adjusted for inflation, so the returns generated by the model are nominal rates of return. Since historically, some of the variables are correlated this was incorporated into the @Risk model. The variables that were correlated in the model are the price of hogs, corn, and soybean meal, and pork carcass cutout value. The correlation values used in the model are: price of hogs to price of corn of .0159, price of hogs to price of soybean meal of .2100, price of hogs to pork carcass cutout value of .9561, price of corn to price of soybean meal of .3803, price of corn to pork carcass cutout value of -.0544, and price of soybean meal to pork carcass cutout value of .2131. 5 Scenarios Six discrete investment portfolio alternatives available to hog producers were compared in this analysis (Table 2). These portfolio alternatives are somewhat arbitrary, but represent potential investments that hog producers might consider. The alternatives were chosen with the assumption that farmers were not likely to allocate more than 25 percent of their portfolio to off-farm investments. The return on investment (ROI) for each of the alternatives was calculated by taking a weighted average of the ROI for the individual investments. In examining the six alternative scenarios, it was assumed that both the farm operation and the pork processing plant are going concern businesses that are already operating efficiently at the desired capacity. In addition, it was assumed that producers could find investment opportunities for the exact amount of capital that they had available for investment and did not have to worry about not having enough capital for a particular project. Future study could examine additional considerations such as the total amount of capital needed, cash flow requirements and net present value impacts of building one or both of these operations new with cash outlay necessary in the early years followed by revenue streams in the later years. Results The model was run using @Risk to perform Monte Carlo simulations. A benefit of @Risk output is that it gives more detailed information than just a point estimate. In this model, the output not only includes an expected (mean) return, but it also provides a standard deviation of the return as well as each of the return values from the number of iterations. The number of iterations, in this analysis, was determined by the convergence criterion that all output percentage changes were less than 1.5 percent. 6 This resulted in 2200 iterations for the 300-sow operation, 1500 iterations for the 600sow operation, and 2200 iterations for the 1200-sow operation. Since this model calculates the return for six discrete investment alternatives, distributions and return values are available corresponding to each investment alternative. These return values enable comparison between each investment based on the efficiency criteria of: Expected Value/Variance, First Degree Stochastic Dominance and Second Degree Stochastic Dominance. A summary of the results, including the mean ROI, standard deviation, minimum ROI, and maximum ROI, of the model runs are presented in Table 3. The six alternative scenarios available to the producer are presented in the columns. The highest ROI for any of the six scenarios is for the 1200-sow operation, demonstrating the size economies that exist in hog production today. It is not surprising that the lowest return is for the alternative with 75% investment in the farm and 25% investment in Treasury Bills for any size of hog operation. The scenario with the highest ROI, for hog operations of 300or 600-sows, is 75% investment in the farm and 25% investment in processing. However, for the 1200-sow operation the highest ROI is for 100% investment in the farm. The scenario with the largest standard deviation, or greatest level of risk, is 100% investment in the farm for all sizes of hog operations. The scenario with the lowest standard deviation, or lowest level of risk, is 75% investment in the farm, 15% investment in processing, and 10% investment in Treasury Bills. The six alternative scenarios were compared by the three efficiency criteria as reported in Table 4. The efficiency criteria are very discriminating for this model. The Expected Value/Variance criteria was able to categorize five of the scenarios in the 7 inefficient set, leaving only the 75% investment in the farm, 25% investment in processing in the efficient set for the 300- and 600-sow operations. In the case of the 1200-sow operation, the 100% investment in the farm scenario was also left in the efficient set. However, many investors would select the 75% investment in the farm, 25% investment in processing over 100% investment in the farm since the drop in the mean is relatively small (from 20.19 to 19.68) while the decrease in the standard deviation is substantial (from 13.19 to 8.80). The First Degree Stochastic Dominance efficiency criteria is not usually very discriminating and this is no exception with only one scenario placed in the inefficient set in the 600-sow operation and two scenarios in the inefficient set in the 300-sow and 1200-sow operations. However, the Second Degree Stochastic Dominance efficiency criteria are discriminating. In the case of the 300-sow operation, the only scenario left in the efficient set is 75% investment in the farm and 25% investment in processing. The 75% investment in the farm and 25% investment in processing, as well as the scenario involving investment in the farm, processing and the S&P500 are left in the efficient set for the 600-sow operation. For the 1200-sow operation, the 100% investment in the farm along with the 75% investment in the farm and 25% investment in processing are left in the efficient set. The fact that scenarios involving investment in processing consistently remain in the efficient set, for different efficiency criteria and different sizes of hog operations provides support for value-added investments by hog producers. Conclusions and Suggestions for Further Study In summary, diversification is a strategy hog producers should consider. However, it is important to note that as the farmer’s size of operation increases, the 8 attractiveness of other investment alternatives such as hog processing, the S&P 500, and Treasury Bills diminishes. This is a result of the gain from the increased efficiencies achieved by the larger hog producers. It is important to note that the liquidity preferences of the farmer investors were not considered when comparing the investment alternatives in this research. Value-added hog processing is less liquid than Treasury Bills or a stock portfolio. While investors can easily enter and exit the stock or bond markets investment in a hog processing facility usually requires a long-term commitment. In many of the cooperatively owned processing facilities long-term delivery contracts and equity investments are required by the owner investors. Therefore, if maintaining a high degree of liquidity is very important for a producer diversification in hog processing may not be an attractive alternative. As noted earlier in the paper, this analysis assumed that the hog production and hog processing operations are going concern businesses and that a producer is able to invest any amount of money in the businesses. Future research could relax these assumptions and examine the financial implications concerning equity required for purchase of a hog processing facility, cash flow, liquidity, and leverage requirements. Finally, the impact on market prices of more tightly aligned supply chains has not been considered, and represents an opportunity for future study. As supply chains become more tightly aligned with contracts and other negotiated arrangements, markets become "thin." Little is known about the impact of these changes on price discovery of agricultural commodities, and in turn, on the implications for producer investments in value-added processing activities. 9 Table 1. Stochastic Variable Distributions and Historical Data Source Variable Distribution Historical Data Source Price of Finished Log Normal Truncated USDA/AMS: Jan 1980 – June Hogs ($/cwt) (47.03, 7.04, 15.00, 63.44) 1998 monthly prices for barrows (Mean, Std Dev, Min, Max) and gilts in IA/MN Price of Corn Log Normal Truncated USDA/AMS: Jan 1980 – June ($/bushel) (2.57, 0.58, 1.34, 4.86) 1998 monthly prices for corn #2 (Mean, Std Dev, Min, Max) yellow, Central Illinois Price of Soybean Log Normal Truncated USDA/AMS: Jan 1980 – June Meal (199.53, 40.35, 119.40, 1998 monthly prices soybean ($/ton) 306.39) meal, 48% solvent, Decatur (Mean, Std Dev, Min, Max) Illinois Average Live Normal Truncated USDA/NASS: Jan 1980 – June Weight of (249.18, 5.47, 239.00, 261.00) 1997 monthly average live weight Slaughtered (Mean, Std Dev, Min, Max) of hogs slaughtered under federal Hogs (pounds) inspection Pork Carcass Normal Truncated USDA/NASS: Jan 1980 – June Cutout Value (63.52, 8.10, 41.25, 84.32) 1998 monthly pork carcass cutout ($/cwt) (Mean, Std Dev, Min, Max) value, U.S. No. 2. Carcass Yield Normal Calculated from USDA/ERS/AMS (ratio) (0.7301, 0.0055,) data 1996-1997 monthly carcass (Mean, Std Dev) yields. Processor Triang Hayenga: Survey of Pork Variable Cost (20,22,25) Processing Plant Costs. Reported ($/head) (Min, Most Likely, Max) range of variable cost for single shift plant. Processor Fixed Triang Hayenga: Survey of Pork Cost (3,6,10) Processing Plant Costs Reported ($/Head) (Min, Most Likely, Max) range of fixed cost for single shift plant. Pork Processing Normal U.S. Census Bureau: Survey of Capacity (1,685714, 34087) Plant Capacity Utilization. 1989(million (Mean, Std Dev ) 1996 head/year) S&P 500 Normal Yahoo Finance: Jan 1980 – June (%) (12.80, 14.30) 1998 calculated annual return (Mean, Std) based on monthly closing prices Treasury Bills Log Normal Truncated Federal Reserve Board of (%) (6.98, 2.98, 2.86, 16.30) Governors: Jan 1980 - June 1998 (Mean, Std Dev, Min, Max) Monthly Treasury Bill Rate 10 Table 2. Alternative Producer Investment Scenarios Investment Scenario Acronym 100% investment in the farm FARM 75% investment in the farm and 25% investment in pork processing FP7525 75% investment in the farm and 25% investment in S&P 500 FSP7525 75% investment in the farm and 25% investment in Treasury Bills FTB7525 75% investment in the farm, 15% investment in pork processing, and 10% investment in S&P 500 75% investment in the farm, 15% investment in pork processing, and 10% investment in Treasury Bills FPSP Table 3. ROI Results of the Simulation Model FARM FP7525 FSP7525 FPTB FTB7525 FPSP FPTB 300-sow Mean 10.41 12.16 11.08 9.55 11.73 11.12 Farrow- Std. Dev. 11.39 7.75 9.26 8.56 7.97 7.84 to- Finish Minimum -27.03 -12.13 -20.98 -18.33 -15.67 -14.03 Operation Maximum 43.25 36.21 38.89 35.10 36.97 35.38 600-sow Mean 16.70 16.99 15.76 14.23 16.50 15.89 Farrow- Std. Dev. 12.24 8.41 9.95 9.21 8.68 8.54 to- Finish Minimum -21.09 -12.07 -18.72 -13.46 -11.15 -12.63 Operation Maximum 52.77 41.90 48.19 41.30 42.14 41.39 1200-sow Mean 20.19 19.68 18.36 16.87 19.15 18.55 Farrow- Std. Dev. 13.19 8.80 10.60 9.90 9.17 9.04 to- Finish Minimum -22.52 -11.74 -16.03 -15.69 -13.45 -13.32 Operation Maximum 59.25 47.88 52.06 47.00 48.33 47.29 11 Table 4. Efficiency Criteria Summary Expected Value (Mean) Variance 2nd Degree Stochastic Dominance Efficient Set Inefficient Set Efficient Set Inefficient Set Efficient Set Inefficient Set FP7525 FARM FSP7525 FTB7525 FPSP FPTB FARM FP7525 FSP7525 FPSP FTB7525 FPTB FP7525 FARM FSP7525 FTB7525 FPSP FPTB FP7525 FARM FSP7525 FTB7525 FPSP FPTB FARM FP7525 FSP7525 FPSP FPTB FTB7525 FP7525 FPSP FARM FSP7525 FTB7525 FPTB FARM FP7525 FSP7525 FTB7525 FPSP FPTB FARM FP7525 FSP7525 FPSP FTB7525 FPTB FARM FP7525 FSP7525 FTB7525 FPSP FPTB 300-sow Farrow-toFinish 600-sow Farrow-toFinish 1200-sow Farrow-toFinish 1st Degree Stochastic Dominance 12 References: Boehlje, Mike, Kirk Clark, Chris Hurt, Don Jones, Alan Miller, Brian Richert, Wayne Singleton, and Allan Achinckel. (1997). Hog/Pork Sector. Food System 21: Gearing up for the New Millennium. EC 710, Purdue University Cooperative Extension Service: West Lafayette, Indiana. Boehlje, Michael, Jay Akridge, and Dave Downey. "Restructuring Agribusiness for the 21st Century." Agribusiness.11(6):493-500, 1995. Dooley, Frank. J. (1999) "Estimating Plant Level Costs For Food Processors With Census Of Manufacturers Data." Staff Paper. Dept. of Agricultural Economics, Purdue University, West Lafayette, IN. Foster, Kenneth, Chris Hurt, and Jeffrey Hale. (1995) Positioning Your Pork Operation for the 21st Century. Purdue University Cooperative Extension Service: West Lafayette, IN. Fulton, Joan R. and Michael Boehlje. (1998) The Cooperative Choice: Strategy or Anachronism." Paper presented in Organized Symposium at 1998 annual meeting of American Agricultural Economics Association, Salt Lake City, Utah. Harris, Andrea, Brenda Stefanson, and Murray Fulton. (1996). New Generation Cooperatives and Cooperative Theory. Journal of Cooperatives, 11, pp. 15-28. Hayenga, Marvin L. (1997) Cost Structures of Pork Slaughter Processing Firms: Behavioral and performance Implications. Iowa State University Staff Paper # 287. Jones, Brian R. (1999) The Risk and Return Implications of Value-Added Investment by Hog Producers. Masters Thesis, Purdue University. Jones, Rick (1998). www.ads.uga.edu/groups/swine/coop1.htm . Sunbelt Pork Cooperative. (Accessed on 10/23/98). Rhodes, V. James. (1995). The Industrialization of Hog Production. Review of Agricultural Economics, 17, 107-118. 13