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Breakup Mechanisms, Fluid Velocity and Dimension Characteristics in Impinging Liquid Jets Sunny Ri Li, Nasser Ashgriz Department of Mechanical and Industrial Engineering University of Toronto Introduction When two cylindrical jets of equal diameters collide they form an expanding sheet in the plane at a right angle to the plane containing the axes of the two jets. May 24, 2017 Multiphase Flows and Spray Systems Laboratory 2 Experimental Method and Apparatus May 24, 2017 Multiphase Flows and Spray Systems Laboratory 3 Breakup Regimes Pre-sheet formation Regime I: Capillary Instability (Closed-rim sheet) Smooth sheet Ruffled sheet Open-rim sheet Regime II: Kelvin-Helmholtz instability Turbulent sheet 1. High-frequency circumferential waves 2. Very high Reynolds number 3. High impinging angle May 24, 2017 Multiphase Flows and Spray Systems Laboratory Regime III: Impact-wave 4 Breakup Regimes - Critical Single-Jet & Impingement Reynolds Numbers 3500 Turbulent sheet Reynolds number 3000 Re Ud 2500 Open-rim sheet Ruffled sheet 2000 Smooth sheet 1500 1000 Pre-sheet formation 500 0 Impinging angle: 60 deg. 90 deg. 120 deg. 3500 Reynolds number Ud sin Re i 3000 Turbulent sheet 2500 2000 1500 Open-rim sheet Ruffled sheet Smooth sheet 1000 500 Pre-sheet formation 0 Impinging angle: 60 deg. May 24, 2017 90 deg. Multiphase Flows and Spray Systems Laboratory 120 deg. 5 Breakup Regimes - Critical Sheet Reynolds Numbers hi R sin e 1 e 1 hA …..Thickness of the impact region he / U 2 sin 2 [ / 2eln2 / 1 / ] Re s 700 Reynolds number of the sheet 600 U hA sin 2e U 2 ….Edge thickness of the sheet R sin h h d 0 e i 2 1 2 2 ln 2 1 0 1 d 90 deg. 120 deg. Turbulent sheet 500 Impinging angle: 60 deg. 400 Open-rim sheet 300 Ruffled sheet Smooth sheet 200 Pre-sheet formation 100 0 0 May 24, 2017 500 1000 1500 2000 2500 Reynolds number of the jet 3000 Multiphase Flows and Spray Systems Laboratory 3500 4000 6 Surface Velocity - Experimental Method The surface velocity, which is defined here as the stream velocity on the sheet, was determined by measuring the wave motion on the surface. Measurement was made on two angular positions on the sheet: 0 and 25 degree. May 24, 2017 Multiphase Flows and Spray Systems Laboratory 7 Surface Velocity - Distribution of Surface velocity 1.4 Mean jet velocity 1.3 Surface velocity at 0 deg. Surface velocity at 25 deg. Deviation Velocity (V/U) 1.2 1.1 1 0.9 0.8 0.7 0.6 0.5 2 3 4 5 6 Mean jet velocity (m/s) 7 8 (Impinging angle 90 deg.) May 24, 2017 Multiphase Flows and Spray Systems Laboratory 8 Dimensional Characteristics - Equations The following equations are based on the work of Taylor [1959] and Ibrahim [1991], which assumed the fluid velocity throughout the sheet is equal to the mean jet velocity. L R 2 U 2 e sin 2 1 / 2 e 1 ….Maximum length cot max 1 cos eln2 1 eln2 1 ln 2 sin eln2 1 max max max W 2 re max sin max ….Maximum width e 1 1 Where β can be obtained by solving cos 2 e 1 1 May 24, 2017 Multiphase Flows and Spray Systems Laboratory 9 Dimensional Characteristics - Total Length 35 30 90 deg. 120 deg. 60 deg. 60 deg. 90 deg. exp. (120) Theoretical: Length (mm) 25 Experiemntal: 20 15 10 5 0 0 1 2 3 4 5 6 7 8 Mean jet velocity (m/s) May 24, 2017 Multiphase Flows and Spray Systems Laboratory 10 Dimensional Characteristics - Maximum Width 25 60 deg. 90 deg. 120 deg. 60 deg. 90 deg. 120 deg. Experiemtal: 20 Width (mm) Theoretical: 15 10 5 0 0 1 2 3 4 5 6 7 8 Mean jet velocity (m/s) May 24, 2017 Multiphase Flows and Spray Systems Laboratory 11 Dimensional Characteristics - Review of Early Theory sin 2 2 / U 2 he Taylor [1959] assuming the fluid velocity on the sheet equal to jet velocity To retain its validity for non-uniform fluid velocity on the sheet, sin 1 2 V 2 he sin 1 2 U 2 he V : Fluid velocity on the sheet he : Edge thickness of the sheet with non-uniform velocity distribution 0.5 0.5 he : Edge thickness of the sheet with uniform velocity distribution e V h U he 2 2 U he he V When V U , When May 24, 2017 V U, 2 he h e he h e Multiphase Flows and Spray Systems Laboratory 12 Dimensional Characteristics – Edge Thickness Ibrahim [1991]: he 2 / U 2 sin 2 [ / 2eln2 / 1 / ] 0.02 0.018 Thickness (mm) 2 2 0.016 U 3.98m / s 0.014 0.837 mm 0.012 0.084 mm 0.01 0.008 -4 -3 -2 -1 0 1 2 3 4 Angular position on the sheet (radian) 1) The edge thickness of the sheet thickness cannot be predicted by assuming uniform velocity on the sheet. 2) The real edge thickness is has higher order of magnitude than the ideal thickness. 3) he hi R sin r e eliminates the drawback, hereby making the subsequently derived equations still valid. May 24, 2017 Multiphase Flows and Spray Systems Laboratory 13 Conclusions 1. Three major breakup regimes of the liquid sheet were identified in this work, namely capillary instability regime, Kelvin-Helmholtz instability regime and impact wave regime. 2. The distribution of fluid velocity on the sheet was examined and found not uniform throughout the sheet. 3. The dimensional characteristics of the spray sheet were investigated by reviewing early theories. It was found that the theories can predict the shape of the sheet but not the sheet thickness. May 24, 2017 Multiphase Flows and Spray Systems Laboratory 14