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Household Appliance Monitoring System SDMay0204 April 30, 2002 Advisors: Dr. Lamont Prof. Patterson Team: Paul Jonak – EE Stephen Woerdehoff – EE Jason Muehlmeier – EE Yohan Blount - EE Presentation Outline Problem Statement Design Objectives End-Product Description Assumptions and Limitations Technical Approach Evaluation of Project Success Recommendations for Further Work Human and Financial Budgets Lessons Learned Closing Summary Problem Statement Make user more aware of their power usage Evaluate safety & condition of older appliances Design hardware & software for data-logging watthour meter Typical cost of data-logging watt-hour meter $500 Design Objectives Minimal technical knowledge and skills required of the user Conveniently portable Small size ( 6 x 3 x 8”) Operable in typical residential settings Utilize outdated computers End-Product Description Accurately measures power of a single appliance Records power data with Visual Basic program through serial ports Data analysis on a Windows 95 compatible computer Easy to use Java-encoded graphical analysis Assumptions User can operate a simple windows interface Computer has two available serial ports Local utility rates are known by user Limitations Standard 120V single phase appliances Appliance will not exceed 15A Single appliance measurement Household has modern electrical system Data file size Technical Approach (Hardware) Microcontroller-Based Recording Wattmeter Data Logging Wattmeter Analog Wattmeter Digital Wattmeter X-10 Modules X-10 Module Approach The X-10 approach was too complex due to: Communication protocol Development of new transceiver hardware Analog Wattmeter Approach Recording real power with analog wattmeter did not work because: Coil voltage not proportional to watts Reading not based on d’Arsonval movement Our Approach Neutral Load Hot CT Voltage Measurment Serial Communication A/D Wall Plug Hot Neutral 5V Gnd Input 5V Supply 5V AD7823 Driver A/D Current Measurment RS 232 DS14C232 AD7823 LP2954 Two 8 bit A/D converters RS232 Driver Oscillator Current Transformer Scaling Circuitry Computer Current Measurement Wall Plug Neutral Hot Hot Neutral Gnd Gnd Pins AD7823 Vin- 1K A/D Vin+ Neutral Current Transformer and 1kΩ resistor convert 0-15A signal to 0-5V waveform. Gnd Load Being Measured Hot Voltage Measurement Wall Plug Neutral Hot Hot Neutral Gnd Gnd 0 Pins 10K AD7823 Vin- A/D Vin+ Neutral 20K Load Being 1M Hot Gnd Measured Voltage divider circuit converts 0-126VRMS signal to 0-5V waveform. Technical Approach (Software) Input Voltage and Current Waveforms Calculate Real Power Calculate Reactive Power Output to File Display Data for the user Technical Approach (Software) Windows 95+ Compatible Options: C, C++, Java, Visual Basic – All members EE – Choice: Visual Basic Easy to learn Serial port programming – Choice: Java Simple graphical utilities Portability User Interface Prototype User Interface – Enable/Disable serial ports – Choose output file location – Start/Stop monitoring Finding Real Power Voltage and Current Scaled Values Multiply by scaling factors – Current: CT turns ratio – Voltage: Voltage divider factor Finding Real Power Multiply current & voltage waveforms Instantaneous Power Finding Real Power Average of Instantaneous Power is Real Power (Watts) Finding Reactive Power Find Apparent Power, S Real Power Use Power Triangle to find Q (VAR) Output File Output Voltage & Current values Output Real Power & Reactive Power User can analyze data file with graphing software (i.e. Matlab, Excel) Java program developed Project Success Objectives that needed to be reached were: Monitor power consumption of one device accurately Obsolete computer will record data Easy to use software Safe for use in home Recommendations for future Work Recommended Improvements: No dedicated computer to record data Monitor more than one device No cord attachment to computer Next Prototype should be: Microcontroller-based with recording and information download capability Human & Financial Budgets Team Member Yohan Blount Paul Jonak Jason Muehlmeier Stephen Total Hours Item Equipment & Hardware Poster Total Effort 139 hours 141 hours 149 hours 156 hours 585 hours Estimated Effort 129 hours 141 hours 133 hours 147 hours 550 hours Original Revised Cost Cost Final Cost Estimate Estimate $150.00 $70.00 $40.25 $50.00 $40.00 $40.00 Computer $0.00 $0.00 $0.00 Labor $0.00 $100.00 $0.00 Total $200.00 $210.00 $80.25 Lessons Learned Team SDMAY0204 gained technical knowledge regarding: Physical & theoretical differences between real and total power Analog and digital wattmeter implementation Serial communication interfacing Visual Basic programming Team SDMAY0204 gained an appreciation for: Realistic projection planning & deadline management Effective communication among team members A good definition of problem and objectives Flexibility in solution approaches Thorough research Demo