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ELECTRICAL TESTING FOR SURVEYORS • IBEX 2013, Session 810 • Presented by: Dwight Escalera, Executive Marine Services and • Ed Sherman, ABYC 1 NEED FOR ELECTRICAL TESTING • Several years back, insurance data told us that 55% of all boat fires were caused by the electrical system faults • So, today we’ll look at what we consider basic tests to verify the safe condition of an electrical system 2 WHAT IS REQUIRED BY THE SURVEYOR? • Basic understanding of electrical systems • Provide basic meters to check electrical systems • Include basic tests in all surveys • Document results and recommendations 3 BEFORE GETTING STARTED, CONFIRM A FEW THINGS AND BE SAFETY CONSCIOUS….UNLIKE SOME BOAT OWNERS…. 4 SAFETY CONCERNS WHEN CHECKING ELECTRICAL SYSTEMS…. • Is the vessel connected to shore power? • Even if unplugged, it could have an inverter that could get knocked out of sleep mode. Check for this and shut down that system. • Vessels on land and connected to power can be lethal. • Assume that a problem exists. • Make no assumptions about wire color coding and a circuit’s function. 5 ADDITIONAL SAFETY POINTS: • Be especially careful around inverter chargers, AC equipment and water heaters, the case could be live, and you could end up as the path to ground. • Test for this with your multimeter connected between a known good ground and the case with the meter set to AC volts, if you get a voltage reading, look out! 6 COMMON METERS • Multi-Meter (DVOM) • Ideal Sure-Test • Clamp-on Ammeter • Conductance Battery Tester • Pyrometer (non-contact thermometer) 7 DVOM • • • • • • • • • Test Fuel system ground resistance Test Galvanic isolator Method of operation Common tests: Charging System Output AC Ripple Test Engine Cranking Voltage DC Ground Leaks False Grounds (neutral to ground links on board) 8 IDEAL SURE TEST METER • Method of operation • Common tests • Let’s look at the entire sequence 9 FIRST SURE TEST • Basic System Connections are being tested in this photo. • The possibilities are shown on the back of the tool and shown here: 10 SECOND SURE TEST • True RMS Line Voltage 11 THIRD SURE TEST Neutral to Ground Leakage, Hot to Neutral Leakage Typically caused by poor insulation or maybe a salt bridge at terminals. Less than 2 VAC considered acceptable. 12 THIRD SURE TEST Peak AC Voltage 1.414 times measure of true RMS line voltage 13 FOURTH SURE TEST System Frequency can be verified 14 FIFTH SURE TEST Voltage drop can be measured at different amperage levels. This should be tested at all on board receptacles. The most acceptable is 10% 15 SIXTH SURE TEST Available short circuit current can be verified. There is a correlation between this value and appropriate wire sizing and terminal integrity. 16 SEVENTH, EIGHTH, NINTH AND TENTH SURE TESTS The Sure Test will also measure the ohms of electrical resistance in the hot, neutral and grounding conductors. Finally, it will measure trip current and trip time for GFCI’s and GFP devices. These values equate to establishing wiring and connection integrity as well as effectiveness for ground fault protection devices. 17 CONDUCTANCE BATTERY TESTER • Method of operation • Common tests include: • Battery integrity and life expectancy. • Charging system tests • Starter system tests 18 PYROMETER • • • • Heat equals electrical resistance……… Common tests: Hot components Bad Electrical connections 19 CLAMP-ON AMMETER (AC LEAKAGE) • Method of operation • Common tests • Searching for AC ground faults. • Process of elimination 20 ARE THERE ANY FURTHER QUESTIONS? Thank you for your interest! 21