Download DBV-135 Class

JCM TRAINING OVERVIEW
DBV-135
Phone # (800) 683-7248
(702) 651 0000
Technical Support # (800) 651-3444
Fax # (702) 651-0214
E-mail [email protected]
Web Address http://www.jcm-american.com
CLEANING THE HEAD
•
•
Absolutely NO solvents should be used !!!
Absolutely NO cleaning cards.
•
•
Do not soak the unit
If service can determine that a solvent was used it will void the warranty, if
applicable
•
•
•
Mild soap and water on a clean soft cloth should be used.
Wipe the lenses, belts, rollers and bill path until clean.
If a lens is altered in any way it must be replaced (scratched, clouded etc)
•
Do not scratch the rollers because they will pick up dirt faster, increasing PM
scheduling.
•
If belts have a glaze on them or if you can see timing marks through them, or
if they have frayed edges they must be replaced.
Preparing for Calibration
Connect validator head to VM-401 and Check Pin Board
Insure all dip-switches on validator head and VM-401 are set to the ON position.
NO
P1
P2
P3
P4
P5
P6
DISCRIPTION
MAG Sensor
HPT1 Black
HPT2 Black
HPT1 White
HPT2 White
PT1
NO
P7
P8
P9
5V
GND
DISCRIPTION
PT2
LEVER (PTI)
PT3
Analog 5 V
Signal Ground
Calibration utilizing VM-401 & Oscilloscope
Sensor location
Variable resistors
Name
Function
VR
Sensor
PT1
PT2
PT3
HPT1
HPT2
MAG
PTI
Entrance transmission
Bill transmission
Entrance transmission
Reflective (surface)
Reflective ( reverse)
Magnetic Pattern
Bill transit detector
VR1
VR2
VR3
VR4
VR5
VR6
VR7
VR8
Mag head gain
HPT1 black level
HPT2 black level
HPT1 white level
HPT2 white level
PT1 Level
PT2 Level
PT3 Level
Adjustment Procedures for variable resistors utilizing oscilloscope
Utilizing the chart below, connect oscilloscope to the appropriate pin and adjust the variable resistor
to the proper voltage. Insure the adjustment is made where the voltage varies at a smooth rate.
When adjusting MAG sensor move MG-03 card for maximum reading then adjust resistor
Sensor AutoACK Insert Check Pin
HP1 (B)
OFF Black Card
P2
HP2 (B)
OFF Black Card
P3
HP1 (W) OFF White Card
P4
HP2 (W) OFF White Card
P5
PT1
OFF White Card
P6
PT2
OFF White Card
P7
PT3
ON
White Card
P8
MAG
OFF
MG-03
P1
Resistor
VR2
VR3
VR4
VR5
VR6
VR7
VR8
VR1
Value
0.1V + .05
0.1V + .05
3V + .05
3V + .05
1.5V + .05
1.5V + .05
1.5V + .05
1.0V P/P
Scope
0.1 V/DIV
0.1 V/DIV
1.0 V/DIV
1.0 V/DIV
0.5 V/DIV
0.5 V/DIV
0.5 V/DIV
0.5 V/DIV
FUNCTIONAL TESTING
Quick reference for VM-401 tester
No.
1
2
3
4
5
6
7
8
S-RES
REJ
ACK
CONTENTS
Test for head forward motor rotation test.
Test for head reverse motor rotation test
Validator sensor test
Stacker performance test
Unit complete cycle test
Solenoid lever and sensor test
Stacker sensor test
Bill acceptance test
TEST # 1
Carrier speed is fast
BSY VEND1 VEND2 VEND3
ABN
STKF
no 01
S-RESET
REJ
N/G
ACK
E/D
Carrier speed is appropriate
Be sure that “no 01” is in display and
set the E/D switch to enable then follow
legend on left.By setting E/D to disable
allows tester to be given another test
command.
BSY VEND1 VEND2 VEND3
ABN
STKF
no 01
S-RESET
REJ
OK
ACK
E/D
Carrier speed is slow
BSY VEND1 VEND2 VEND3
ABN
STKF
no 01
S-RESET
E/D
REJ
TEST # 2
ACK
N/G
Press down the REJ button
Be sure that “no 02” is in display and
set the E/D switch to enable then follow
legend on left. NOTE by setting E/D to
disable allows tester to be given
another test command.
TEST # 3 Head Sensor Test
BSY VEND1 VEND2 VEND3
ABN
STKF
E/D
no 03
S-RESET
E/D
REJ
ACK
Press down the ACK button
Be sure that “no 03” is in display and
set the E/D switch to enable then follow
legend below. NOTE by setting E/D to
disable allows tester to be given
another test command.
VEND 1 = WILL LIGHT WHEN PT1 SENSOR PATH IS BROKEN
VEND 2 = WILL LIGHT WHEN PT2 SENSOR PATH IS BROKEN
VEND 3 = WILL LIGHT WHEN LEVER SENSOR IS MOVED
STKF =
WILL LIGHT WHEN PT3 SENSOR PATH IS BROKEN
TEST # 4 Stacker Performance Test
Press down the REJ and ACK button be sure that “no 04” is in display
and set the E/D switch to enable then follow legend. NOTE by setting
E/D to disable allows tester to be given another test command.
SS Entrance Sensor or
SU/ LSR Pusher home
SS Solenoid Lever Sensor or
SU/ LSR Entrance Sensor
BSY VEND1 VEND2 VEND3
SS Pusher home
position sensor
ABN
STKF
E/D
no 04
S-RESET
E/D
REJ
ACK
SS Exit Sensor or
SU/ LSR Stacker
Encoder
SS Stacker Motor
Encoder Sensor
TEST # 5 Carrying & Storage Test
Press down the S-RESET button Be sure that “no 05” is in display and
set the E/D switch to enable, if an error occurs follow legend below.
NOTE by setting E/D to disable allows tester to be given another test
command.
Error Code
VEND 1
VEND 2
VEND 3
Type of Abnormality
(1) Abnormality in the stacker motor.
BSY VEND1 VEND2 VEND3
ABN
STKF
E/D
(2) Abnormality in the encoder sensor.
Abnormality in the stacker solenoid.
(1) Abnormality in the validator sensor.
(2) A bill remains inside validator.
(1) Abnormality in the stacker sensor.
(2) A bill remains inside stacker path.
Cash box is full.
(1) Abnormality in the pushing unit.
(2) Abnormality in the stacker encoder.
no 05
S-RESET REJ
E/D
ACK
TEST # 6 Stacker Solenoid Test
Press down the REJ & S-RESET button Be sure that “no 06” is in the
display and set the E/D switch to enable, if an error occurs follow
legend below. NOTE by setting E/D to disable allows tester to be
given another test command. NOTE this test DOES NOT apply to
horizontal style transports (Bally, Sigma, Williams ect.)
Entrance Sensor
Solenoid Lever Sensor
BSY VEND1 VEND2 VEND3
ABN
Pusher Home Sensor
STKF
E/D
no 04
S-RESET REJ
E/D
Exit Sensor
ACK
Stacker Motor
Encoder Sensor
TEST # 7 Stacker Sensor Test
Press down the ACK & S-RESET button Be sure that “no 07” is in the
display and set the E/D switch to enable, if an error occurs follow
legend below. NOTE by setting E/D to disable allows tester to be
given another test command.
SS Entrance Sensor or
SU/ LSR Pusher home
SS Solenoid Lever Sensor or
SU/ LSR Entrance Sensor
BSY VEND1 VEND2 VEND3
SS Pusher home
position sensor
ABN
STKF
E/D
no 04
S-RESET REJ
E/D
ACK
SS Exit Sensor or
SU/ LSR Stacker
Encoder
SS Stacker Motor
Encoder Sensor
Stacker Sensor Locations
(1) Feed in sensor (photo transistor)
(2) Stacker lever sensor
(3) Feed out sensor (phototransistor)
(4) Stacker encoder sensor
(5) Feed out sensor (LED)
(6) Feed in sensor (LED)
SU/ LSR STYLE SENSORS
TEST # 8 Bill Acceptance Test
Press down the REJ, ACK and S-RESET button be sure that “no 08”
is in display and set the E/D switch to enable then follow legend below.
This test can be done with or with out a stacker. With head alone you go into test # 8 with out
changing dip switch settings. With a stacker you must turn dip switch 2-1 on before enabling
test # 8.
The validator identifies the type of bill, When a bill is returned the reason is indicated by the number
of times the ABN led blinks also the return code is in the display (Refer to the table of return
codes )
If you did not have a chance to feed in a bill and the validator went in to an abnormality error
the ABN will blink then pause repeatedly the number of blinks is the code
( Refer to abnormal error codes ) NOTE this error will not be seen in the display.
BSY VEND1 VEND2 VEND3
VEND 1 VEND 2 VEND 3
Type of bill
ABN
STKF
E/D
$1
$5
$10
$20
$50
$100
no 08
S-RESET REJ
E/D
ACK
RETURN CODES
Use these codes for when you had a chance to feed in a bill only
and the bill is returned
# OF
BLINKS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Reason of return
Crooked insertion
Magnetic pattern error
A sensor other than the entrance sensors detected a bill while on stand by
The dark-light ratio of the bill is below the fixed value.
(1) HPT-2, PTB or PTI sensor did not detect a bill within the fixed amount of time after it was
(2) The stacker sensor did not detect a bill within the fixed amount of time after it was initally
(3) The pulse signal form the encoder was not sent
(4) The PTI sensor or the PTB sensor detected the bill before the HPT2 sensor
(5) The PTB sensor did not detect the bill immediatlly after it passed the HPT2 sensor
The denomiation cannot be determined
Error in a photosensor
Level error; the bill is unusually dirty.
Two overlapping bill were detected.
The bill was returned due to output of the disable signal.
Reserved.
The PTI or PTB sensor did not detect the bill immediatlly following completion of data registry
The PTI or stacker sensor detected a bill when the validator was on stand by.
The stacker was not in the home position immediately before the VEND signal was output.
An error occurred during carrying of a bill in the stacker.
The bill is of a length other than specified.
Color patern error.
ABNORMAL ERROR CODES
Use these codes for when you did not have a chance to feed in a bill or
the bill is taken in but not identified.
# OF
Description
BLINKS
1
Cash box full
(1) Abnormality in the pusher unit
2
(2) the signal from the stacker encoder was not output
3
A bill remaines in the stacker carring path
4
A bill remaines in the validator head
5
Motor speed error
(1) Abnormality in the carrier motor
6
(2) The signal from the validator encoder was nor output
7
Reserved
Abnormality in the stacker solinoid
8