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Team Epimetheus Wireless Robot Module EE682 Dr. Steven Bibyk Matt Beerman John Fatica Hubert Ho Erik Justen Brad Kramer Matt Rankin Karl Yeh 02/13/2002 Team Epimetheus 1 Objective • To build a wireless sensor module using the robot platform. • To gain knowledge and experience for future projects and presentations. • To have a technical understanding of projects and designs. 02/13/2002 Team Epimetheus 2 Platform Specification • Wireless sensor module is to collect data from the OSU-FIRST robot 02/13/2002 Team Epimetheus 3 Block diagram Sensor Array Analog / Digital Conversion Power Management Wireless Communication Interface Host MCU User Interface / Receiver / Video Capture X10 Video System = Power Lines = Data Lines 02/13/2002 Team Epimetheus 4 Matrix Management Host MCU Power Sensors Wireless User Int. P Matt Beerman John Fatica P P P Hubert Ho Erik Justen S Brad Kramer P Matt Rankin Carl Yehman P P S P P = Primary Lead 02/13/2002 Video Team Epimetheus S = Secondary 5 Micro-Controller Unit • Microchip PIC (16F877) – Programmed in assembly using MPLAB – 4 MHz Clock Speed – Built-in Synchronous Serial Port (SSP) and Universal Synchronous/Asynchronous Receiver/Transmitter (USART) – 8K of FLASH program memory; 368 bytes data memory 02/13/2002 Team Epimetheus 6 Micro-Controller Unit • PIC communication with A/D – PIC to MAXIM A/D communication performed using Serial Peripheral Interface (SPI) compatible bus through SSP module. – PIC acts as the master and generates the clock at a rate of Fosc/4. – Data is simultaneously clocked in/out of SSP buffer. – RPM and Battery Voltage data checked on-board the PIC for validity. 02/13/2002 Team Epimetheus 7 Micro-Controller Unit • PIC Communication with PC – Standard RS232 serial link – Take advantage of built in USART on PIC • PIC hardware handles construction/transmission of each byte and baud rate timing issues • Achieve transmit speeds up to 19200bps • Too much error in baud rate calculation past 19200 – Assemble 23 byte data packet and send 02/13/2002 Team Epimetheus 8 Micro-Controller Unit Code Overview Main Routine Data Test Routine Start RPM Valid? Initialize PIC NO Flag RPM bit in TX Packet NO Flag BATT bit in TX Packet YES Read/Store ADC Data BATT Valid? Data Test Routine Transmit Data 02/13/2002 Generate 16-bit Checksum Team Epimetheus 9 Power Management • Power Supply – 12 volt lead acid battery • +/-12v, +/-10v, +6v, +/-5v – 3 adjustable regulators • National Semiconductor • LM2991 • LM2941 02/13/2002 Team Epimetheus 10 Power Management • Management – Monitoring of voltage levels in the battery – Auto shutdown of the video = Resistor +12 10Ω/5W +10 12 V 2941 +6 2941 +5 GND 2991 -5 12 V 10Ω/5W -10 -12 02/13/2002 Team Epimetheus 11 Sensors • RPM Sensor (2) – Purpose • Will be used to count the number of rotations of a particular wheel in order to approximately determine the velocity of the robot. – RPM Sensor Components • A pinwheel with alternating reflective and non-reflective surfaces. • An Omron reflective sensor (continuous beam) • A 8-bit binary counter (TI SN74HC590A) • A 8-bit DAC (National DAC0808) • An Op-amp 02/13/2002 Team Epimetheus 12 Sensors • Temperature Sensor (2) – Thermometrics NTC Thermistor • Epoxy coated solid state sensor • Suitable for PCB and probe mountings • Current Sensors (3) – One 100 amp sensor for battery current • F.W. Bell BB-100 Hall effect current sensor – Two 25 amp sensors for motor current • Amploc Amp25 current sensor 02/13/2002 Team Epimetheus 13 Wireless Communication • Requirements – Send data and video from sensor module to User Interface computer – Transmit data up to 100 meters • Solution – Wireless Serial link – Parallax RF product (27987, 27986) • 433.92 MHz • 250 feet 02/13/2002 Team Epimetheus 14 Wireless Communication • Packet Definition SYNC BYTES (4 BYTES) 5A5AA5A5 02/13/2002 PACKET INFO (1 BYTE) DATA (16 BYTE) Team Epimetheus CHKSUM (2 BYTE) 15 Server Daemon • Utilizes java packages – javax.comm – java.net – Cross-platform • Threads used for opening new network sockets • Formats serial data for passing to applet 02/13/2002 Team Epimetheus 16 Program Flow • Wireless Serial Data to Server Daemon • Daemon network Thread passes info to Applet • Multiple graphics threads update applet 02/13/2002 Team Epimetheus 17 User Interface GUI • Java Applet • Displays Values and Graphs • RPM Wheel Data (2) • Temperature Data (2) • Motor Current Data (2) • Battery Current Data 02/13/2002 Team Epimetheus 18 Proposed Schedule W1 W2 W3 W4 W5 W6 W7 W8 W9 Schematic / Algorithm Dev. Parts Acquisition Build/Test Host MCU Power Sensors Wireless / Communications User Interface Video System Integration 02/13/2002 Team Epimetheus 19 Moving Forward •Continue parts acquisition •Re-acquire PIC •Once parts are in: – Continue sensor work – Continue UI integration – Add in wireless comm. – Test and debug •Time permitting, incorporate video 02/13/2002 Team Epimetheus 20