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et438b-3/pptx LECTURE NOTES PART 3 1 ET 438 b Digital Control and Data Acquisition Digital-to-Analog Conversion Digital-to-Analog Converter (DAC) Transfer Function Infinite resolution line FS Analog Output Signal (3/4)FS (5/8)FS (1/2)FS DAC produces discrete voltage values for each digital code Maximum Voltage Output, Vomax (3/8)FS (1/4)FS resolution VLSB (1/8)FS 0 000 001 010 011 100 101 110 111 Digital Input Code 2 Vo max 2 n 1 Max output approaches FS as n goes to infinity Full scale Digital Code et438b-3/pptx (7/8)FS TYPE OF DIGITAL-TO-ANALOG CONVERTERS Binary-Weighted Resistor DAC LSB In I A I1 I 2 I3 .... I n I1 B(n-3) B(n-2) IF I3 I2 B(n-1) IA R V V V V , I2 , I3 , ... I n n 1 R 2R 4R (2 )R et438b-3/pptx B0 Rules of Ideal OP AMPs Iin = 0, Zin = infinity Summing amplifier with digitally controlled inputs V V V V I A B(n 1) B(n 2) B(n 3) ... B0 n 1 R 2R 4R (2 )R Formula for output V V0 I F R F I1 MSB Iin B0, B(n-3), B(n-2), ....B(n-1) take on values of 1 or 0 depending of the digital output controlling switch V0 R F i 1 n B( n i) V 2i 1 R 3 BINARY WEIGHTED DAC EXAMPLE Example: For the binary-weighted resistor DAC below find the output when the input word is 11012 V = 10 Vdc, Rf = R n B(n i) V 2i 1 R n=4 et438b-3/pptx V0 R F i 1 B(4-1)=B3=1 MSB B(4-2)=B2=1 B(4-3)=B1=0 B(4-4)=B0=1 LSB B3 B=11012 B2 Since Rf = R B1 B0 B3 V B2 V B1 V B0 V Vo R 11 21 31 41 2 R 2 R 2 R 2 R R 1 V 1 V 0 V 1 V Vo 0 1 2 3 R 2 2 2 2 110 110 0 10 110 Vo 1 0 1 2 3 2 2 2 2 10 10 Vo 10 0 10 5 1.25 16.25 2 8 4 R-2R BINARY LADDER DAC R-2R Ladder produces binary weighted current values from only 2 resistance values. Vref = 10 Vdc Req3 Req2 Req1 Virtual Ground Circuit Analysis Currents through each 2R value resistor directed to OP AMP or ground by digital switch Find Req3 by assuming all switches are closed to ground et438b-3/pptx R= 10k 2R = 20k R eq1 20 k 20 k 10 k 20 k R eq 2 R eq1 20 k 10 k 20 k R eq 3 R eq 2 20 k 10 k R eq 3 10 k Network equivalent resistance is R 5 R-2R LADDER ANALYSIS (CONTINUED) V=10 Vdc Iin R4 R2 10k V1 I1 I 20k I2 10k Find Iin from Req3 and V V3 I’ 20k I3 R5 20k 20k R6 R3 Iin V 10 V 1.0 mA R eq 3 10 k I4 I1 V1 10 V 0.5 mA R 1 20 k I I in I1 1 mA - 0.5 mA 0.5 mA V2 V1 I R 2 V2 10 0.5 mA 10 k 10 5 5 V I2 V2 5V 0.25 mA R 3 20 k I' I1 I 2 0.5 mA - 0.25 mA 0.25 mA V3 V2 I'R 4 V3 5 0.25 mA 10 k 5 2.5 2.5 V I3 V3 2.5 V V 2.5 V 0.125 mA I 4 3 0.125 mA R 5 20 k R 6 20 k Current Values I1 = 0.5 mA MSB I2 = 0.25 mA I3 = 0.125 mA LSB et438b-3/pptx R1 V2 Current values directed to OP AMP summing junction or ground. At summing junction: Vo =-Rf∙IT 6 Find the output voltage for the R-2R DAC shown below. The digital input is 1102. R=15k, 2R=30k and Rf=15k , Vref=5 Vdc I2 I1 et438b-3/pptx R-2R EXAMPLE Find currents I0, I1, I2 and use formula V0 = - ITRf I0 Req IT All other currents reduced by factor of 2. 7 COMMERCIAL DACS: DAC0800 FAMILY Devices used in practical designs use integrated R-2R networks and transistor switching. They have TTL compatible inputs. Iref Iref 4 Vref Rref et438b-3/pptx Design Equations D I0 Iref 256 14 2 D = decimal equivalent of binary input 8-bit binary code converted to 256 levels of I0. Full scale value set by reference current. 1 bit change produces change of 1/256 in I0 Ifs Vref Rref 255 256 Full scale output 8 DAC0800 EXAMPLE Use OP AMP to convert current to voltage. The reference voltage is +10 V dc and the reference resistance is 5k. The value of Rf = 2.5k Io Vref 10 V 2.0 mA R ref 5 k a.) convert binary to decimal et438b-3/pptx I ref 11012 23 (1) 2 2 (1) 21 (0) 20 (1) a.) Digital input 000011012 b.) Digital input 100011012 11012 8 4 1 13 D 13 Find I0 13 I 0 (2.0 mA) 0.1015625 mA 101.5625 A 256 D I0 Iref 256 Io enters so negative V0 (I0 ) R f (0.1015625 mA)(2.5 k) 0.253906 V 9 DAC0800 EXAMPLE (CONTINUED) b.) Digital input 100011012 I ref Vref 10 V 2.0 mA R ref 5 k Io et438b-3/pptx I0 b.) convert binary to decimal 100011012 27 (1) 26 (0) 25 (0) 2 4 (0) 23 (1) 2 2 (1) 21 (0) 20 (1) 11012 128 8 4 1 141 D 141 D 141 I 0 I ref (2.0) 1.1015626 mA 256 256 Io enters so negative I0 I ref I 0 2.0 1.1015625 mA 0.8984375 mA V0 (I0 ) R f (1.1015625 mA)(2.5 k) 2.753906 V 10 ANALOG-TO-DIGITAL CONVERSION (ADC) Converting continuous signals to digital values requires 3 steps 2 Hold analog sample while conversion is in progress 3 Convert analog value to digital value (binary) et438b-3/pptx 1 Sample analog signal. Nyquist rate or above Need a minimum of 2x highest frequency Higher rates ease signal reconstruction 11 TYPES OF ANALOG-TO-DIGITAL CONVERTERS Integrating Successive Approximation • High Speed in tracking mode • Slow Conversion times (Some Sub-types) • Noise Sensitive • Conversion time independent of input value • Most commonly used in DAQ applications et438b-3/pptx • High Accuracy • Low Speed • Low Cost • Not commonly used in DAQ Tracking (Counter Type) 12 TYPES OF ANALOG-TO-DIGITAL CONVERTERS “Flash” or Parallel • One bit Conversion • High Resolution • Ratio of 1-to0 represent input • Uses digital filtering et438b-3/pptx • MultiComparators • Highest Speed • High Cost Delta/Sigma 13 COUNTER-TYPE ANALOG-TO-DIGITAL CONVERTER OPERATION V Digital output When V+ = V- V+ A + V VClock AND C O U N T E R D A C 1.) Input a constant value. Requires a sample and hold circuit. (Not Shown) 2.) AND gate passes clock signal when point A logic high 3.) Counter incremented by signal B 4.) DAC output increases as counter output increases et438b-3/pptx - B 14 COUNTER-TYPE ANALOG-TO-DIGITAL CONVERTER OPERATION Digital output V+ A + V VClock AND C O U N T E R D A C Tracking A/D converters use up/down counters to minimize conversion times et438b-3/pptx - B Input V 5.) Counter stops when DAC V exceeds input V Input Value DAC Output Value Time Conversion time depends on the input level 15 SUCCESSIVE APPROXIMATION ADC Procedure 1. Set MSB to 1 et438b-3/pptx Counter A/D converters conversion time proportional to the input level. Improve conversion speed using a binary search technique. 2. Test input, Vin, against DAC output, VDAC 3. If VDAC > Vin, reset bit to 0, else bit = 1 (VDAC < Vin) 4. Move to next bit and repeat steps 1 - 3 The input is converted to digital value in n steps, where n = the number of bits in digital representation 16 SUCCESSIVE APPROXIMATION ADCS Successive Approx. Register et438b-3/pptx 17 SUCCESSIVE APPROXIMATION ADC et438b-3/pptx Example: An 8-bit successive approximation ADC has an input voltage of 13.478 V. The ADC full scale input voltage is 20 V. Use the successive approximation algorithm given previously to determine the binary value. Assuming that each bit test takes a single clock cycle, determine the maximum conversion time for the ADC if it is clocked at 4.77 MHz. 18 Example Solution 19 Voltage Weight 10.0 5.0 2.5 1.25 Bit D7 D6 D5 D4 0.625 0.3125 0.15625 0.078125 D3 D2 D1 D0 Cycle 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 3 Set D4 1 0 1 0 0 0 0 0 4 Set D3 1 0 1 0 0 0 0 0 5 Set D2 Set D1 1 0 1 0 1 0 0 0 6 1 0 1 0 1 1 0 0 7 Set D0 1 0 1 0 1 1 0 0 8 1 1 1 1 1 1 1 1 0 0 Set D6 Set D5 1 2 et438b-3/pptx 0 0 1 0 0 0 Set D7 1. 10<13.478 bit remains set 5. 10+2.5+0.625<13.478 bit remains set 2. 10+5>13.478 reset bit 6. 10+2.5+0.625+0.3125<13.478 bit remains set 3. 10+2.5<13.478 bit remains set 7. 10+2.5+0.625+0.3125+.15625>13.478 bit reset 4. 10+2.5+1.25>13.478 reset bit 8. 10+2.5+0.625+0.3125++0.078125>13.478 bit reset Example Solution (Continued) Summary Results Final binary value: B=101011002 Determine conversion time Define Tc as clock period = 1/fc Tc Where fc = ADC Clock = 4.77 MHz et438b-3/pptx Final voltage: 10+2.5+0.625+0.3125 = 13.4375 V Quantization Error voltage: VQE=13.478 V-13.4375 V = 0.0405 V or 40.5 mV 1 1 7 2 . 096 10 S 0.2096 S 6 f c 4.77 10 Hz All conversions take 8 clock cycles so maximum conversion time is 8∙Tc Tcon = 8∙Tc = 8 ∙(0.2096 S) = 1.667 S Ans 20 Example Solution (Continued) What is the highest frequency that the system can convert without folding or aliasing. Assume that the sample and hold time is zero. Define the maximum conversion rate frequency, fcon(max) et438b-3/pptx f con (max) 1 1 596,250 Hz Tcon 1.677 10 6 S Signals must be sampled at least twice per period (Nyquist rate) 2 f in f con (max) f in f con (max) 2 596,250 Hz 298,125 Hz 2 Ans 21 DIGITAL INPUT & OUTPUT SIGNALS Digital input and output control and monitor external devices that have only on/off levels Boolean Logic form basis of numbering system and computer structure. Boolean Logic Symbol State 1 logic high 0 logic low et438b-3/pptx Boolean Logic Logical Groupings Individual bits: 1 and 0’s Groups of bits: 8-bits = byte 16-bits = 2 bytes = 1 word All collections of bits are powers of 2 22 DIGITAL INPUT & OUTPUT SIGNALS Addressing bits in a byte 6 5 4 3 2 1 0 1 1 0 0 0 1 1 0 Bit 7 = 1 Bit 5 = 0 Bit 6 = 1 Bit 4 = 0 Address location Bit Bit 3 = 0 Bit 1 = 1 Bit 2 = 1 Bit 0 = 0 et438b-3/pptx 7 Weighted number system - conversion from binary to decimal n = 1∙27+1∙26+0∙25+0∙24+0∙23+1∙22+1∙21+0∙20 n = 1 ∙ 128+1 ∙ 64+1 ∙ 4+1 ∙ 2 = 198 198 decimal equivalent of binary number 23 DIGITAL HARDWARE STANDARDS Digital standards specify voltage levels of logic highs and logic lows, current output and input levels. Makes chips from same family compatible with each other Transistor-Transistor Logic (TTL) 7400 74LS00 series devices et438b-3/pptx Logic Standards Nominal 5 V dc logic high and 0 V dc logic low TTL chip I/O pin electrical characteristics Source current: 400 A Sink current: 1.6 mA (1 unit load) Logic 1 threshold voltage : V≥2.4 V dc Logic 0 threshold voltage V≤0.8 V dc 24 DIGITAL HARDWARE STANDARDS- SOURCE AND SINK CURRENTS What is sourcing and sinking of device currents? Switch source of current +5 V dc Switch sink of current et438b-3/pptx Determined by position of voltage source, the switching device, and the load. +5 V dc I Load Load I Switch connects voltage to load Switch connects load to ground 25 DIGITAL HARDWARE STANDARDS- SOURCE AND SINK CURRENTS Simple transistor sink and source representations Vcc = + 5 Vdc I Switch model of gate Vcc = + 5 V dc ILL RL Rb Vin et438b-3/pptx IL IL flows to ground when Vin = logic 1 IL RL Vo Vin=5 V Vo= 0 V Vin = 5 V Vin = 5 V for logic high and 0 V for logic low 5V 0V When Vin = 5 Vdc Vo = 0 V When Vin = 0 Vdc Vo = 5 V Load will draw current when Vin = 5 V dc. Switch (Transistor) must sink load current 26 SOURCE AND SINK CURRENTS Switch model of gate - current sourcing Vcc = + 5 V dc Circuit with transistor showing current sourcing IL Load Load ILL Vin When Vin is 5 V load is de-activated (switch closed) When Vin is 0 V load draws current from source et438b-3/pptx Vin Vo ILL Transistor Logic Inverter 27 SOURCE AND SINK CURRENTS TTL Inverter symbol TTL Inverters Sinking Current Load +5 Vdc et438b-3/pptx ILL Sourcing current R D0 D1 D2 Output Port D3 D4 D5 D6 D7 Resistors used to limit current through gate. TTL buffer limit:16 mA (10 unit loads) 28 DIGITAL INTERFACES For high current output use discrete transistor or relay (electromechanical or solid state) +5 Vdc AC AC TRIAC et438b-3/pptx Solid State Relay Electrical Isolation : 7500 V LED Input: 3-30 Vdc Ground LED Devices integrated on the same chip. LED light output triggers TRIAC that passes ac current. Does not electrically disconnect load from source – beware of leakage currents 29 DIGITAL INTERFACES Typical Application – Ac Motor starting Motor Load 1/4 HP 120 Vac +5 V dc M Grd +5 V dc et438b-3/pptx 120 V Vo = 0 V (grd), motor is on Vo = 5 V motor is off Output Voltage Vo Input Voltage From Port Port output is inverse of solid-state relay input 30 DIGITAL INTERFACES Electromechanical Relays + 12 Vdc Typical To output bit Rb Resistor, Rb sized to allow TTL level to turn on relay + 12 Vdc Typical To high current load AC or DC NPN transistor et438b-3/pptx Diode voltage spike protector Relay coil dc resistance transistor load To high power loads AC or DC LS7406 chip Current limited by the TTL chip Relay interface using open collector TTL inverter 31 DIGITAL INPUT INTERFACES Interface should limit currents and voltage levels to TTL limits Mechanical switch interfacing + 5 Vdc 5/2.2k=2.3 mA 2.2 k et438b-3/pptx Size resistor to limit current below sink limit + 5 Vdc To DAQ bus Mechanical switch De-bounce switch Digital interface for digital port. Switches momentary contact or toggle 32 DIGITAL INTERFACE: NON-TTL LEVELS Use Optocoupler to isolate high voltages from TTL levels +24 V dc + 5 Vdc R To TTL input et438b-3/pptx 2.2 k Typical Switch closed - LED de-energized Switch open - LED energized TTL inverter gate (7404 or 7414) Transistor off - inverter input +5 Vdc output 0 V Transistor on - inverter input 0 Vdc output 5 V Optocouipler Optocoupler – Integrated LED and optical transistor Energizing LED causes optical transistor to conduct 33 INTERFACE EXAMPLE +24 Vdc + 5 Vdc 2.2k 2.2k R = 100 4N35 If et438b-3/pptx Determine the logic levels and currents in the digital interface circuit shown below. Assume that the optocoupler diode has an on-state voltage drop of 1.4 V and the optical transistor has an on-state collector-to-emitter drop of 0.4 V. Ic 7404 To TTL input Logic open switch = 0 = 0 V close switch = 1 = 5 V 34 INTERFACE EXAMPLE SOLUTION Device Specification 4N35 If = continuous forward current: 60 mA Ic = continuous collector current: 150 mA Source voltage isolation: 7500 V peak et438b-3/pptx +24 Vdc Compute If with switch open to see if it exceeds the continuous rating Write KVL around loop -24 +(2.2k)(If) +100(If) +1.4 =0 2.2k R = 100 2300 I f 24 1.4 If + - VD =1.4 V If 24 1.4 0.00983 A 9.83 mA 2300 Current is within specifications 35 INTERFACE EXAMPLE SOLUTION (CONTINUED) With switch closed, LED is shorted out so If=0. Switch must be open for optical transistor to conduct +5 V IL IC 2.2k IIL + Vce=0.4 V - et438b-3/pptx 7404 Specifications IOH = maximum source current from output: 400 A IOL = maximum sink current into output: 16 mA IIL = current flowing out of input when logic low V level (0.4 V) is applied: 1.6 mA (1 unit load) Assume optical transistor is in saturation Find Ic and determine if it is below 150 mA IC = IL + IIL Find IL from KVL around collector-emitter loop 5 (2.2k )( I L ) 0.4 0 5 0.4 2.1 mA 2.2k I C 2.1 mA 1.6 mA 3.7 mA IL Below maximum 36 37 INTERFACE EXAMPLE SOLUTION (CONTINUED) Determine the interface logic. When optocoupler transistor conducts, the 7404 input is logic low, therefore the inverter output is high. See table below +24 Vdc R = 100 Ic 2.2k et438b-3/pptx 2.2k + 5 Vdc 7404 4N35 If To TTL input Switch LED Position Transistor 7404 Input 7404 Output open on on Low (0.4 V) High (4.6) closed off off High (5 V) Low (0.4 V) ELECTROMECHANICAL RELAY EXAMPLE Size Rb such that Q1 will activate with a TTL input +24Vdc 10 mH Relay coil model 500 Vs Ib + Rb + Vbe Q1 - - Vce Transistor Parameters, Q1 (2N3904) hFE = 200 (nominal) Vce(sat) = 0.2 V Vbe(sat) = 0.8 V et438b-3/pptx Ic Assume transistor is in saturation and compute the value of Ic Write a KVL equation around the collector-emitter circuit -24 +500(Ic)+VCE(sat) =0 -24+500(Ic)+0.2 =0 500I c 24 0.2 Ic 24 0.2 47.6 mA 500 38 ELECTROMECHANICAL RELAY EXAMPLE (CONTINUED) Relate the collector current, Ic, to the base current Ib using the dc gain, hFE. Ic +24Vdc Relay coil model 500 Vs Ib + Rb + Vbe Q1 - - Vce h FE Ic 200 Ib Dc gain drops in saturation. Use hFE/10 to account for this phenomena et438b-3/pptx 10 mH The parameter, hFE also known as b is: h FE 200 I c 10 10 I b Ic 20 Ib I c 47.6 mA Ib 2.38 mA 20 20 I b 2.38 mA 39 ELECTROMECHANICAL RELAY EXAMPLE (CONTINUED) Find value of Rb from a KVL equation around the base-emitter circuit +24Vdc 10 mH Relay coil model 500 Vs Ib -Vs +Ib(Rb) +Vbe(sat) =0 4.8 V 0.8 V Rb 1.68 k 2.38 mA Ans + Rb + Vbe Assume a TTL high level of 4.8 V Remember Vbe(sat)=0.8 V et438b-3/pptx Ic Q1 - - Vce Note: this value is above the maximum TTL source current of 400 A. Drive Q1 from open-collector invertor 40 ELECTROMECHANICAL RELAY EXAMPLE (CONTINUED) Inductive voltage protection using freewheeling diodes +24Vdc + 10 mH Cuting-off Q1 reduces Ic to zero Coil voltage changes polarity due to induction Collapsing magnetic field Relay Coil model produces I Vcoil I Rb 2N3904 Q1 et438b-3/pptx Freewheeling diode 500 Diode D1 provides a path for the current induced when the transistor is switched off. It also clamps the induced voltage to the forward drop of the diode. (0.7 V) 41 42 SIMULATION RESULTS-LTSPICE Simulation without diode Circuit simulated et438b-3/pptx Ic I(L1) 50mA 40mA 30mA 20mA 10mA 0mA -10mA V(n001) 1.0KV 0.5KV -0.1KV 0.0s 0.1s 0.2s 0.3s 0.4s 0.5s 0.6s 0.7s 0.8s 0.9s Vce 1.0s SIMULATION RESULTS-LTSPICE Simulation with diode et438b-3/pptx Ic I(L1) 50mA Vce 23mA -5mA V(n001) 26V 13V 0V 0.0s 0.1s 0.2s 0.3s 0.4s 0.5s 0.6s 0.7s 0.8s 0.9s 1.0s 43 SOFTWARE CONTROL OF DIGITAL I/O Individual bit of an output byte can be toggled by the application of a binary mask number and the appropriate bit-wise logic function. et438b-3/pptx These functions include: OR, AND, XOR Procedure: 1. 2. 3. 4. 5. ) ) ) ) ) Identify present port binary pattern Determine desired port binary pattern Select appropriate bitwise operator Determine correct mask value Apply bitwise operator to present pattern and mask to create desired pattern. 44 SOFTWARE CONTROL EXAMPLE Example: An 8 bit digital output port drives a group of 8 LEDs through TTL inverters. et438b-3/pptx Determine the binary byte value that will cause LEDs 0, 3, 5, 6 to light. Convert this byte to a decimal value. 45 SOFTWARE CONTROL EXAMPLE SOLUTION +5 V dc Answer I +5 V Bit 0V 7 0 et438b-3/pptx Port To light the LEDs, port outputs must be Logic 1 (5 Vdc) input to the inverting buffer. This causes the inverter output to go to a logic 0 (0 V dc) sinking current through the inverter. 0 1 1 0 1 0 0 1 Convert to decimal 1 ∙ 26 + 1 ∙ 25 + 1 ∙ 23 + 1 ∙ 20 = 64 + 32 + 8 +1 = 105 46 SOFTWARE CONTROL EXAMPLE SOLUTION Determine the binary mask value and logic function that will toggle off LED 5 yet leave the other LEDs in their original state. 0 5 1 0 0 1 0 0 1 Answer et438b-3/pptx New byte value Use AND function and a mask value that has a logic low bit in bit location 5. 5 AND 0 1 1 0 1 0 0 1 original 0 1 0 0 1 0 0 1 mask 0 1 0 0 1 0 0 1 desired 47 SOFTWARE CONTROL EXAMPLE SOLUTION Determine the decimal value of the mask value from above. Mask 01001001 = 1∙26 + 1∙23 + 1 = 73 Answer 2 7 0 1 0 0 1 1 1 1 et438b-3/pptx Now use a mask value and a logic function to turn on LEDs 1 and 2 while leaving the others unchanged. 0 1 Desired byte value Use the OR function and set the bits in positions 1 and 2 in the mask to the high position. Make all the other bit values 0 to complete the mask. 48 SOFTWARE CONTROL EXAMPLE SOLUTION Toggle bits 1 and 2 1 0 0 0 1 0 0 0 1 0 1 0 0 1 original 0 0 1 1 0 mask 0 1 1 1 1 desired et438b-3/pptx OR 0 2 Set these bits high XOR function could also be used to toggle bits if a different mask value is used. Use the XOR function to turn all LEDs off. 49 SOFTWARE CONTROL EXAMPLE SOLUTION Y AB Review of XOR logic B Y 0 0 0 0 1 1 1 0 1 1 1 0 Like bits produce logic 0 Unlike bits produce logic 1 et438b-3/pptx A Answer Copy the original byte value and use it as the mask value. Using the XOR bit-wise logic function will set all bits low. Desired byte value 7 0 0 0 0 0 0 0 0 0 50 SOFTWARE CONTROL EXAMPLE SOLUTION XOR Mask Result 7 0 1 0 1 0 0 0 0 0 0 1 1 1 1 original 0 1 1 1 1 mask 0 0 0 0 0 desired et438b-3/pptx XOR 0 Example Summary 1.) AND Function with 0 bit in mask resets output bit 2.) OR Function with 1 bit in mask sets output bit 3.) XOR Function with opposite bit value from original set output bit XOR with same value as original value resets output bit 51