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USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS CURRENTLY AND ADVANCED PIXEL DESIGNS FOR HEP Patrick Pangaud Centre de Physique des Particules de Marseille C.P.P.M 163, avenue de Luminy Case 902 13288 Marseille cedex 09 France [email protected] 1 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS HYBRID PIXELS SENSOR FOR HIGH ENERGY PHYSICS IBM 130nm : FEI4 development TSMC 65nm : FEI5 develpment TEZZARON 3D 130nm: FETC4 developments HVCMOS development 2 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3 Hybrid Pixels Detector for LHC/HL-LHC at CERN Whatever will be discovered in next years at LHC, need much data to understand what has been discovered. Higher luminosity allows extending discovery/studies to • higher masses • processes of lower cross-section LHC has plans of upgrade by increasing luminosity to collect ultimately ~ 3000 fb-1 . This will open new physics possibilities. LHC : Luminosity of 1034 cm-2.s-1 HL-LHC expected 10 times more luminosity, more pixels, more ionizing particles, more … !!! USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Inner Tracking ATLAS detector Straw tubes Silicon strip Silicon pixel 4 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 5 LHC and ATLAS upgrade Possible upgrade timeline →14 TeV → 5x1034cm-2s-1 luminosity leveling ∫ L dt 7 TeV 1x1034 → ~2x1034cm-2s-1 3000 fb-1 phase-2 → 1x1034cm-2s-1 1027 → 2x1033cm-2s-1 ~300 fb-1 phase-1 ~50 fb-1 phase-0 ~10 fb-1 2013/14 Now T. Kawamoto, TIPP2011, Chicago, USA 2018 ~2022 Year USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS ATLAS upgrade • LHC improves, bulk of luminosity with instantaneous luminosity beyond the nominal luminosity for which the ATLAS detector was designed and built. • Technology improves, can build better performing detector now. • Detectors age, after the nominal integrated luminosity has been collected, leading to deterioration of performance during the runs at higher luminosity. • It will take long time to study and build new detector • Installation has to be done during the limited number of long shut downs • Installation has to be planned to be prepared to the new running condition T. Kawamoto, TIPP2011, Chicago, USA 6 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS HYBRID PIXELS SENSOR FOR HIGH ENERGY PHYSICS IBM 130nm FE-I4 DEVELOPMENT 7 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 8 50 μm Hybrid Pixels Sensor for HEP The FE-I4 readout chip FE-I3 CMOS technology : 250 nm Done : ATLAS/LHC (2008/2009) 50 μm 400 μm FE-I4 CMOS technology : 130 nm 250 μm Under Production ATLAS/LHC upgrade project (2013-2014) • Participating institutes: FE-I3 18 160 FE-I4 Bonn: D. Arutinov, M. Barbero, T. Hemperek, A. Kruth, M. Karagounis. CPPM: D. Fougeron, M. Menouni. Genova: R. Beccherle, G. Darbo. LBNL: S. Dube, D. Elledge, M. Garcia-Sciveres, D. Gnani, A. Mekkaoui. Nikhef: V. Gromov, R. Kluit, J.D. Schipper USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 9 FE-I4 : Motivation for Redesign of FE • Need for a new FE? FE-I3FE-I4 • Smaller b-layer radius + potential luminosity increase architecture saturated. FE-I3 at r=3.7 cm! FE-I4 new digital architecture: EOC sLHC 80 IBL FE-I3 column-drain 100 60 40 20 LHC Inefficiency [%] higher hit rate. 0 0 local regional memories, stop moving hits around (unless RO). FE-I4 has smaller pixel 0.25 μm130 nm (reduced cross-section). 1 2 3 4 5 6 7 8 9 10 Hit prob. / DC The “inefficiency wall” • New technology: Higher integration density for digital circuits, rad-hard, availibility. M. Backhaus, FEI4 course, Desy, Germany USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 10 Future FE-I4-Based Module and Consequences for FE-I4 Flex MCC 1 FE-Chip Sensor 3 4 FE-Chip 5 Sensor 2 1 3 FE-Chip 4 2 1) Big chip (periphery on one side of module). 2) Reduce size of periphery (2.8 mm2 mm). 3) Thin down FE chips (190 μm90 μm). 4) Thin down the sensor (250 μm 200 μm)? 5) Less cables (powering scheme)? • Increased active area: from less than 75 % to ~90 %: Reduced periphery; bigger IC; cost down for sLHC (main driver is flip-chip costs per chip). • No MCC: More digital functionality in the IC. challenging: power (routing, start-up), clk. distrib., simulation / management, yield • Power: Analog design for reduced currents; decrease of digital activity (digital logic sharing for neighbor pixels); new powering concepts. 8 metal layers [2 thick Alu.] power routing. M. Backhaus, FEI4 course, Desy, Germany USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 11 Motivation for Redesign of FE • Need for a new FE? • Accommodate higher hit rate (smaller b-layer radius + luminosity increase) • • • • Architecture based on local memories (no column-drain mechanism). Smaller pixel size: enhanced granularity and reduced cross-section. Reduced periphery & bigger chip: higher active area fraction (<75% ~90%); cost down for sLHC (main driver is flip-chip, costs per chip). Big chip a challenge: power (routing, start-up), clk. distrib., yield… Simple module: No Module Controller More digital functions into the FE. Power efficient design & new concepts: Analog design for reduced currents; decrease of digital activity (digital logic sharing for neighbor pixels); new powering concepts. 8 metal layers [2 thick Alu.] Power routing. • New technology: • Higher integration density for digital circuits, radiation-hardness (no Enclosed Layout Transistor), availability on timescales of our experiments. M. Backhaus, FEI4 course, Desy, Germany USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FE-I4 : architecture 4-pixel region analog 1-pix pixel array: 336×80 pixels digital 4-pix DDC EODCL EOCHL DOB CMD DCD periphery CLKGEN Power Pads 12 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FE-I4 : Digital Region (simplified) - Hit Processing - ToT Counter - ToT Memory - Latency Counter - Triggering/Readout M. Backhaus, FEI4 course, Desy, Germany Receiving hit Generate leading edge Start ToT counter Assign first free memory and latency counter Generate trailing edge Store ToT value Check for trigger when latency counter finished Indicate ready to read status (release token) Read memory Release memory after read 13 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS HYBRID PIXELS SENSOR FOR HIGH ENERGY PHYSICS TSMC 65NM FE-I5 DEVELOPMENT 14 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 65nm motivations • For the HL-LHC (Phase 2) a new pixel detector is planned • 2 removable internal layers are planned ( 3.9 cm – 7.5 cm) • The event rate is high and the FE-I4 architecture is not adapted • The Total Dose is ~ 1GRad • A new design is required • Reduction of the pixel size for the inner layers • R&D : CMOS 65 nm, 3D, Monolithic design CMOS 65 nm is an attractive solution for the development of high-density readout IC. 15 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 65nm prototyping TSMC 65 nm process allows good tolerance to SEU. However the tolerance of TSMC-ARM digital cells have to be investigated for high dose level : 1000 Mrad Dose effect : Simulations are in progress to check if there are “sensitive” devices inside the Library DFF cell. New designs are in development : different structures of configuration memories, IP blocs : ADC, Voltage reference First submission of 65nm CMOS IP blocks (plus individual narrow test transistors) is foreseen at CPPM in June or September 2013. 16 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS HYBRID PIXELS SENSOR FOR HIGH ENERGY PHYSICS TEZZARON 3-D 130nm FE-TC4 DEVELOPMENT 17 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D motivations for ATLAS read-out chip upgrades • Improve spatial resolution Decrease pixel size •50 μm • Deal with an increasing counting rate FE-I3 , 250 nm 400 μm Vertical stacking FE-I4 , 130nm •50 μm •50 μm Technology shrinking 250 μm ANALOG DIGITAL FE-TC4 , 130 nm 125 μm First MPW run for High Energy Physics organized by FNAL with a consortium of 15 institutes. The proposed 3-D process combines : GLOBAL FOUNDRY 130nm technology TEZZARON 3D technology 3-D benefits : Pixel size reduction Functionalities splitting Technologies mixing 19 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Context : Pixel trackers for high luminosity • HL LHC : high luminosity, high pile up, high dose To keep the tracker performance one need to improve pixel granularity : • reduce occupancy , improve resolution (and 2 tracks separation) , reduce inefficiencies in the readout. Several ways for hybrid pixels detectors • • move to higher density technologies like 65 nm (shrinking technology ) • move to 3D electronics with in-pixel TSVs (vertical stacking) • move to CMOS HV (where the sensor can be in the same circuit as the analog 50 μm amplification) 250 μm Needs in-pixel communication between the 2 tiers small TSV Main 3D advantage : Adequate techno selection for the various functions Main 3D drawback : Not so easy at the moment 50 μm FE-I4 CMOS 130 nm 3D goal : Reduce pixel area without shrinking technology by association of 2 or more layers staked by 3D technologies. 125 μm FE-TC4 CMOS 130 nm 2 layers 20 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 21 3D-IC Integration The Other Path for Scaling Source IBM http://www.research.ibm.com/journal/rd/526/knickerbocker.html • Moore’s law by scaling conventional CMOS involves huge investments. • 3D IC processes : An opportunity for another path towards continuing the scaling, involving less investments. • Like for conventional CMOS, infrastructures are needed to promote 3D-IC integration, making it available for prototyping at “reasonable” costs. USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Why 3-D ? More than Moore… 22 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D methods : Through Silicon Vias 23 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D methods : Bonding Choices 1) Bonding between Die/Wafers a) Adhesive bond Polymer (BCB) b) Oxide bond (SiO2 to SiO2) c) CuSn Eutectic Sn Cu d) Cu thermocompression SiO2 bond Cu3Sn (eutectic bond) Cu bond Cu e) DBI (Direct Bond Interconnect) Metal Oxide bond Metal bond For (a) and (b), electrical connections between layers are formed after bonding. For (c), (d), and (e), the electrical and mechanical bonds are formed at the same time. 24 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Understanding the Basic Principles of 3-D Integration • Vias • Via First – done at foundry, lowest cost • Via last – after wafers are made, often done by third party vendors. • General movement in industry toward via first approach • Bonding options • Mechanical bond only, electrical connections later • Oxide to oxide bonding • Adhesive such as BCB • Mechanical and electrical connection formed together • CuSn Eutectic • CuCu Fusion • Direct Bond Interconnect – combination of oxide bonding and metal fusion • Thinning • Alignment 25 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D methods : Areas of Interest to HEP • Major Markets being pursued by Industry for 3D integration • Pixel arrays for imaging • Memory • Microprocessors • FPGAs • … • 3-D Pixel arrays with high functionality and smaller form factor for particle tracking • 3-D bonding technology to replace bump bonds in hybrid pixel assemblies. 26 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D integration : Via First Approach Through silicon Via formation is done either before or after CMOS devices (Front End of Line) processing Form vias before transistors IBM, NEC, Elpida, OKI, Tohoku, DALSA…. Tezzaron, Ziptronix Chartered, TSMC, RPI, IMEC…….. Form transistors before vias 27 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 28 3-D integration : Via Last Approach Via last approach occurs after wafer fabrication and either before or after wafer bonding Zycube, IZM, Infineon, ASET… Samsung, IBM, MIT LL, RTI, RPI…. Notes: Vias take space away from all metal layers. The assembly process is streamlined if you don’t use a carrier wafer. USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 29 3-D project steps FEI4_P1 design : IBM 130nm, 8 metals 14x61 "analogue" pixel matrix Pixel size : 50x166µm Rad-hard and SEU tolerance FEC4_P1 circuit : 2D Chartered 130nm, 8 metals Submission / Test March 08 / Summer 08 February 09 / April 09 Pixel structure : identical to FEI4_P1 (due to schedule no optimization has been done) Objectives : test Chartered technology (functionalities, performances, radiation…) FEC4_P2 circuit : 2D Chartered, 8 metals Nov 09 / Jan 10 Based on FEC4_P1 circuit, plus : Optimization of transistors New latches for irradiation tests New PadRing strategy and ground/substrate separation FEC4_P3 : 2D Chartered, 8 metals but only 5 are used) Smaller pixel size : 50µm x 125µm Design of new sub-circuits and functionalities : Analogue multiplexor and Triple redundancy memory Calibration (pulse generator) PLL LVDS and ESD I/O Pads Nov 10 / Nov 11 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3-D project steps Submission / Test First 3-D design (MPW organized by FNAL) FE-TC4_P1 project • Global Foundries 130 nm (5 metal levels) + Tezzaron • One Tier for the analogue pixel part : • 14x61 pixel matrix • Pixel size : 50x166µm • One Tier for the digital part • Two versions have been designed : • one dedicated for test, (FE-TC4-DS) • one “FE-I4-like”.,(FE-TC4-DC) July 09 / now 30 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 31 Tezzaron-Chartered 3-D technology Main characteristics : 2 wafers (tier 1 and tier 2) are stacked face to face with CuCu thermo-compression bonding Via Middle technology : Super-Contacts (Through Silicon contacts) are formed before the BEOL of Chartered technology. Wafer is thinned to access Super-Contacts Chartered 130nm technology limited to 5 metal levels Back-side metal for bonding (after thinning) 10µm 5µm Wafer to wafer bonding Bond interface layout Bond M6 Interface M5 M4 M3 M2 M1 1.2µm 12µm 2.5µm min One tier SuperContact USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Tezzaron-Chartered (130nm) 3D run • 3D consortium created in 2008 (with MAPS and Hybrid pixels communities) and 3D MPW run in 2009 sensor Back Side Metal Main technology features Large reticle (≈26 x 30 mm) 6 metal levels (M6 is the bond interface) Wafer to wafer, face to face bonding TSV Vias 1.2 µm diameter with 3.8 µm recommended pitch (Via Middle Techno) Bond interface : copper (regular pattern) Upper tier thinned down to 10 µm Tier 1 (thinned wafer) 130 nm M1 M2 M3 M4 M5 M6 M6 M5 M4 M3 M2 M1 Super Contact Bond Interface Tier 2 Super Contact 32 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Fermilab 3-D Multi-Project Run Fermilab has planned a dedicated 3-D multi project run using Tezzaron for HEP during 2009 There are 2 layers of electronics fabricated in the Chartered 0.13 um process, using only one set of masks. (Useful reticule size 15.5 x 26 mm) The wafers are bonded face to face. ATLAS/SLHC Sub-part 33 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FE-TC4-P1 Bonn/CPPM reticles • The reticles contains : • the analog tier : FE-TC4-AE : Pixel matrix of 14 x 61 pixels , pixel size 50x166 µm. Analog tier is very close to FE-C4-P1 (GF version of FE-I4-P1) • 2 flavors of digital tier : • FE-TC4-DS : digital tier with simple read-out (one-bit latch/ pixel), dedicated for studying coupling between tiers • FE-TC4-DC : digital tier with complex readout “a la FEI4” (Bonn) • SEU3D : SEUless memory blocks • General Test structures : TSV + BI Daisy chain , transistors, etc… 34 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Delay due to production difficulties First 3D wafers with defects visible to the naked eye First 3D assemblies AEDC and AE-DS arrived in September 2011 with damages. First tests in 2011 : Analog tier, DC tier, DS tier tested separately in standard thicknesses (February 2011) + misalignment of bond interface between two tiers Analog tier completely removed during thinning First 3D working chips in 2012 ! 35 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 36 FE-TC4-AE analogue tier Based on FE-C4_P1 chip + all adds for 3-D connection Additional switch for read-out Input signal from sensor via the Super-Contacts Bonding pad in Back-side metal 2 possible ways for discriminator output read-out: With the simple read-out part existing yet into the pixel With the tier 2 (via the Bond Interface) USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 37 3D Test results : FETC4_AE results The analogue Tier is thinned. The output of the comparator can be read directly in the analog tier or in the digital tier via the bond interface (in the same time!) Mean Noise versus dose The 10 µm thick analog pixel behaves as un-thinned one . Mean Noise (e-) 60 50 FE-C4_P1 40 FE-TC4_AE_2 FE-TC4_AE_1 FE-TC4_AE_3 30 20 10 0 0,1 1 10 Dose (MRad) Noise < 100 e- rms 100 1000 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 38 FE-TC4-DS digital tier for test Analogue tier and digital tier are face to face (sensitive part facing digital part). ANALOGUESuperContact M1 M2 M3 M4 M5 FE-TC4-DS : dedicated for parasitic coupling studies between the 2 tiers. M6 M6 Read the discriminator output Generate noise (digital commutations) in front of 11 specific areas of the analogue pixel (preamplifier, feed-back, amplifier2, DAC…) Test different shielding configurations. Analogue pixel layout : 11 specific areas Tier 1 (thinned wafer) Bond Interface M5 M4 M3 M2 M1 3 functions : Back Side Metal for bonding Tier 2 DIGITAL SuperContact USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDS chip Analogue and Digital Simple tiers communicate ! 39 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDS chip Shielding studies with Digital Simple • The DS chip contains : • a simple readout system (one- bit latch/ pixel), a counter, • 11 DRUM cells (noise generators to study the coupling between tiers) which can be activated individually. Each DRUM cell layout is facing one specific area (sub-part) of the analog pixel. To test the intra-pixel sensitivity. A simple way to generate noise and test the influence on the analogue Tier. 40 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDS chip Shielding studies with Digital Simple • Moreover, to determine the best shielding strategy, different metal shielding have been implemented on the DS chip : Col 6, 7, 8 => no shield Col 9 and 10 => shield in Metal 3 Col 11, 12, 13 => no shielded No Shield Col 2, 3, 4, 5 => shield in Metal 5 Shield Metal 3 No Shield Col 0 and 1 => shield in Metal 3 and Metal 5 Shield Metal 5 Shield Metal 3 and Metal 5 Shielding configuration depending on column numbers : 41 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDS chip Shielding studies with Digital Simple • First try Comparison No Drums / All Drums • S curves measurements A shielding is necessary. Shielding with only M3 is not enough efficient. Metal 5 appears to be the best solution. 42 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDS chip Shielding studies with Digital Simple Studying the intra-pixel sensitivity Each drum is separately activated. The noise is measured on column 7 (without any shield) (noise of 116e- with all drum OFF). 124 e- 119 e- 120 e- 400 e- 119 e- 120 e- 121 e- 200 e- 350 e- 500 e- 119 e- The most sensitive parts are those directly connected to the input (bump area, injection capacitor) : Not a big surprise but it confirms that the others parts are not sensitive to the digital tier. 43 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 44 3D Test results : FE-TC4-AEDC chip • Digital Complex chip offers a complex read-out "A la FE-I4” (with 4 pixel regions). • The FE-TC4-AEDC is fully tested by Bonn University : The AE tier and DC tier communicates wells. The analogue performances are as expected. The readout with TOT information has been tested and works as expected. Threshold~2400e- Noise~94e- The tuned threshold can reach a dispersion of 50e-. USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDC chip Study of crosstalk between pixel • Test procedure: • Inject charge to two pixels and read out only the pixel in between. • Cover the matrix with a 16 Step mask. • Configuration : Tuned threshold around ~ 2800 electrons (for the pixel in the middle) • The injection is increased until reach the crosstalk threshold for which the middle pixel is affected. Crosstalk threshold = Normal Threshold / Threshold Measured with crosstalk mask Inject Read Inject 16 Step Mask First step 45 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Test results : FE-TC4-AEDC chip Study of crosstalk between pixel Read analog tier Threshold ~31680 eCrosstalk threshold ~ 4,42% Read digital tier Threshold ~31810 eCrosstalk threshold ~ 4,40% • The crosstalk threshold is the same if the readout is done via the analog shift register or the digital shift register : • The main crosstalk path is on the analog tier only. • No addition of crosstalk through the digital tier is observed. 46 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 3D Project : test structures • From the first 3D prototype made for the ATLAS Project, some test were done to measure TSV and Bond-Interface performance. • The TSV (Through Silicon Via) consists of a vertical conductor, often referred to as “nail” or “plug”, entirely crossing the Si substrate of the stacked dies. Measure the TSV daisy chain(51520 tsv), to understand its electrical properties. 47 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FE-TC4-P1 TSV and BI test • We measured 19 chips, which show good tsv daisy chain interconnection. Yielding ~84%. • Single tsv resistance is 603 24m . Agree with reference value <600mohm(Tezzaron report) • Single tsv capacitance(metal-insulator-semiconductor) in inversion region is around 5.5fF. The calculated value is 3.6fF. In addition, we cannot measure accumulation region capacitance because ESD diodes limit bias voltage. • The BI test results reveal some problems. Only 1 chip shows good interconnection. Perhaps the alignment issues and chip surface irregularities lead to these problems. 48 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 49 Single 2D FE-C4_Px test results All prototypes showed excellent results • Un-tuned FEC4_P1 threshold dispersion around 200 e• FEC4_P1 Noise lower than 100 e- rms • FEC4_P1 Power consumption 27µA/pixel Control room Irradiation performed at CERN/PS facility (24 GeV protons) Synchronization signals from the machine USB link DE2 board Irradiation zone LVDS to LVTTL translator LVDS signals Intermediate board Power Supply ~20 meters Single ended ~4 meters Outside the beam Irradiated Sample In the beam USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FEC4-P3 test results under radiation • Third 2D chip in Chartered 130nm ( submitted in 2011) : • Smaller pixel size (50µm x 166µm => 50µm x 125µm) • Design of new sub-parts : analogue buffer, analogue multiplexor …. • Radiation Hardness improvement (optimized latches, substrate separation, guard-ring…) • Tests under radiation at CERN/PS : • The test was made up to 650 MRads. • The chip resists well : • up to 300 MRads for the Analog Part • and up to the end of the campaign for the Digital Part. • The chip is not broken after irradiation, and works. • The Analog Part shows a good annealing recovering after 6 months (after irradiation: 78% of dead pixels, after 6 months of annealing: 18% of dead pixels). • The new small analog pixel is now completely ready for a next 3D integration. 50 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FEC4-P3 : Analog behavior before protons beam At 0 Mrad Sigma Threshold = 674 eMean Noise = 339 eThe nominal noise is 100e-, but we ever detected some excess noise by using the USBPix card (200e-) 51 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FEC4-P3 : Analog behavior under protons beam At 594Mrads Sigma Threshold = ????? Mean Noise = ????? Beam Fluence 52 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS FEC4-P3 : Analog behavior after 203 days annealing 53 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 54 The FE-TC4 ATLAS full-scale chip • FE-TC4, FE-I3 • Very large matrix size : 336 x 160 18 160 FE-TC4 run 3-D 160 pixels Chip size of 18.8 x 20.1 mm. 1.95 mm End Of Column width. • Small pixel size : 125µm x 50µm • Bump bond pads compatible with 250 µm sensor pitch (FE-I4 project) • The FE-TC4 re-uses main blocks of FEI4 to be compatible for sensors, bump bonding , module/stave integration, testing tools, software, mechanics USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Conclusions and prospects • The Global Foundry 130nm is a good candidat with good electrical performance under protons radiation • Despite the (very) poor yield the Tezzaron-Chartered technology is finally working and gives very good results. • Substantial efforts have to be made by vendors to improve yield and delivery schedule. • Next step : Hybridization of a sensor in such a 3D wafer • If the sensor hybridization on a 10µm thinned tier works, this 3D process will be a success. • In parallel, we work with HV-CMOS technology which can allow to perform 3D stacking without the sensor hybridization step (reduce of cost, time and complexity). • We are working firstly with the Chartered HV technology (BCDlite) in view of a Chartered-Tezzaron 3D processing (2D MPW run in May 2012). But if this technology would appear to be not suitable, we could try to use Tezzaron process with another HV technology (as allowed in 3D process). Sensor layout : Anna Macchiolo, MaxPlanck-Institut für Physik, Munich 55 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS HYBRID PIXELS SENSOR FOR HIGH ENERGY PHYSICS HVCMOS DEVELOPMENT 56 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS SMART Diode in CMOS technology P-substrate Pixel electronics in the deep n-well Ivan Peric, FEE2011, Bergamo, Italy Deep n-well The sensor is based on the “deep” n-well in a p-substrate NMOS transistor in its p-well PMOS transistor E-field Particle The CMOS signal processing electronics are placed inside the deep-n-well. PMOS are placed directly inside n-well, NMOS transistors are situated in their p-wells that are embedded in the n-well as well. 57 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 58 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 59 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS 60 A new 3D approach for HEP community Can we mix the smart diode and the 3D Integrated technology? • The BCDLite include the Low • • • • power option plus the High Voltage option. Bond Interface : regular Redistribution Layer made with last thick Cu Top Metal (1µm) 6 metal levels Large reticle (≈26 x 30 mm) Upper tier thinned down Electrical field Smart Sensor Back Side Metal Tier 1 (thinned wafer) middle or first) • GlobalFoundries 0,13µm BCDLite technology particle TSV M1 M2 M3 M4 M5 M1 M2 M3 M4 M5 M6 M6 M5 M4 M3 M2 M1 M5 M4 M3 M2 M1 Bond Interface Tier 2 • TSV technologies (Via last or Global Foundries BCDLite technology 0,13µm The HV-CMOS technology allows to perform 3D stacking without the sensor hybridization step (reduce of cost, time and complexity). Because the Tezzaron-Chartered technology is a good radhard candidate, we will use the enhanced GlobalFoudry BCDLite technology to design a new chip in spring 2013 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS IBM 130nm: Possible well-substrate Nwell Pwell configuration Nwell Pwell Deep Nwell P- (1-2 Ohm-cm) P- (1-2 Ohm-cm) Deep Nwell: more flexible - sub can be biased Conventional Nwell Pwell PT3 “Burried n” VSUB 0 to -10V P- (1-2 Ohm-cm) T3: True isolation. NMOS and PMOS on top of sensor. Substrate can be biased. Proposed prototype to study such a sensor! 61 USTC, April 11, 2013 Patrick Pangaud - CPPM-IN2P3-CNRS Conclusion • Time to R&D, between LHC phases • Several approach for the same goal : Compactness information on less mass material. • Using the 3-D electronic integration approach • Using very deep submicronic technology (65nm technology…) • Using the HVCMOS • …. Or all in one • We need to create, design and test to qualify these new approaches • New technologies (deeper submicronic, 3D ways, Smart pixels…) • New industrial, academic partners, new alliances • Novel architecture (analog detection and digital post-processing) • Radiation hardness ( protons beam, Gamma ray, etc…) • Robustness by test • We would like to thank the fruitful collaboration with Wei Wei, Lei Zhao, Luo Jianping, Wang Zheng Na Wang, Jiang Xiaoshan, Fu Wei, Jian Lu 62