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17 -1 CHAPTER Tactical Decision Making 17 -2 Objectives 1. Describe theAfter tactical decision-making model. studying this 2. Explain howchapter, the activity resource usage you should model is used inbe assessing able to:relevancy. 3. Apply tactical decision-making concepts in a variety of business situations. 4. Choose the optimal product mix when faced with one constrained resource. 5. Explain the impact of cost of pricing decisions. 17 -3 Objectives 6. Use linear programming to find the optimal solution to a problem of multiple constrained resources. (Appendix) 17 -4 Model for Making Tactical Decisions Step 1. Recognize and define the problem. Increase capacity for warehousing and production. Step 2. Identify alternatives as possible solutions to the problem; eliminate alternatives that are clearly not feasible. 1. Build new facility 2. Lease larger facility; sublease current facility 3. Lease additional facility 4. Lease warehouse space 5. Buy shafts and brushings; free up needed space Continued 17 -5 Model for Making Tactical Decisions Step 3. Identify the costs and benefits associated with each feasible alternative. Classify costs and benefits as relevant or irrelevant, and eliminate irrelevant ones from consideration. Lease warehouse space: Variable production costs Warehouse lease Buy shafts and bushings externally: Purchase price Continued $345,000 135,000 $460,000 17 -6 Model for Making Tactical Decisions Step 4. Total the relevant costs and benefits for each alternative. Lease warehouse space: Variable production costs $345,000 Warehouse lease 135,000 Total $480,000 Buy shafts and bushings externally: Purchase price $460,000 Differential cost $ 20,000 Continued 17 -7 Model for Making Tactical Decisions Step 5. Assess qualitative factors. Quality of shafts 1. Quality of external suppliers and brushing is significantly Not reliablelower 2. Reliability of external suppliers 3. Price stability 4. Labor relations and community image Step 6. Make the decision. Continue to produce shafts and bushings internally; lease warehouse 17 -8 Relevant Costs Defined Relevant costs are future costs that differ across alternatives. A cost must not only be a future cost but most also differ between alternatives. 17 -9 Flexible resources can be easily purchased in the amount needed and at the time of use… like electricity. 17 -10 Committed resources are purchased before they are used, such as salaried employees. 17 -11 Activity Resource Usage Model and Assessing Relevancy Flexible Resources a. Demand Changes Relevant b. Demand Constant Not Relevant 17 -12 Activity Resource Usage Model and Assessing Relevancy Committed Resources (Short-Term) Supply – Demand = Unused Capacity a.. Demand Increased < Unused Capacity Not relevant b. Demand Increased > Unused Capacity Relevant c. Demand Decease (Permanent) 1. Activity Capacity Reduced 2. Activity Capacity Unchanged Relevant Not Relevant 17 -13 Activity Resource Usage Model and Assessing Relevancy Committed Resources (Multiperiod Capacity) Supply – Demand = Unused Capacity a.. Demand Increased < Unused Capacity Not relevant b. Demand Decreased (Permanent) Relevant c. Demand Increase > Unused Capacity Capital Decision Illustrative Examples of Relevant Cost Applications Make or Buy Keep or Drop Special Order Sell or Process Further Product Mix Important: Short-term Perspective 17 -14 17 -15 Make or Buy Swasey Manufacturing currently produces an electronic component used in one of its printers. Swasey must produce 10,000 of these parts. The firm has been approached by a supplier who offers to build the component to Swasey’s specifications for $4.75 per unit. 17 -16 Make or Buy The full absorption cost for the 10,000 parts is computed as follows: Total Cost Unit Cost Rental of equipment $12,000 $1.20 Equipment depreciation 2,000 0.20 Direct materials 10,000 1.00 Direct labor 20,000 2.00 Variable overhead 8,000 0.80 General fixed overhead 30,000 3.00 Total $82,000 $8.20 Enough material is on hand to make 5,000 parts. 17 -17 Make or Buy The cost to make or buy 5,000 units follows: Alternatives Differential Make Buy Cost to Make Rental of equipment Direct materials Direct labor Variable overhead Purchase cost Receiving Dept. labor Total $12,000 5,000 20,000 8,000 ------------$45,000 Make ------------------------$47,500 8,500 $56,000 $12,000 5,000 20,000 8,000 -47,500 - 8,500 $-11,000 17 -18 Keep-or-Drop Decisions Norton Materials, Inc. produces concrete blocks, bricks, and roofing tile. The controller prepared the following income statements: Blocks Bricks Tile Total Sales revenue $500 $800 $150 $1,450 Less: Variable expenses 250 480 140 870 Contribution margin $250 $320 $ 30 $ 580 Less direct fixed expenses: Advertising $ 10 $ 10 $ 10 $ 30 Salaries 37 40 35 112 Depreciation 53 40 10 103 Total $100 $ 90 $ 55 $ 245 Segment margin $150 $230 $- 45 $ 335 Less: Common fixed exp. 125 Operating income $ 210 17 -19 Keep-or-Drop Decisions Keep Sales $150 Less: Variable expenses 140 Contribution margin $ 10 Less: Advertising -10 Cost of supervision -35 Total relevant benefit (loss) $- 35 Drop ---------------$ 0 Differential Amount to Keep $150 140 $ 10 -10 -35 $- 35 Preliminary figures indicate that the tile segment should be dropped! 17 -20 Keep-or-Drop Decisions Tom Blackburn determines that dropping the tile section will reduce sales in all sections as follows: $50,000 for blocks, $64,000 for bricks, and $150,000 for roofing tile. His summary in thousands is shown below: Differential Keep Drop Amount to Keep Sales $1,450 $1,186.0 $264.0 Less: Variable expenses 870 666.6 203.4 Contribution margin $ 580 $ 519.4 $ 60.6 Less: Advertising -30 -20.0 -10.0 Cost of supervision -112 -77.0 -35.0 Total $ 438 $ 422.4 $ 15.6 Keep roofing tile segment! 17 -21 Keep-or-Drop Decisions Alternate Use of Facilities The marketing manager sees the market for floor tile as stronger and less competitive than roof tile. He submits the following figures for floor tile sales: Sales Less: Variable expenses Contribution margin Less: Direct fixed expenses Segment margin $100,000 40,000 $ 60,000 55,000 $ 5,000 17 -22 Keep-or-Drop Decisions Alternate Use of Facilities Drop and Differential Keep Replace Amount to Keep Sales $1,450 $1,286.00 $164.00 Less: Variable expenses 870 706.60 163.40 Contribution margin $ 580$1,450 $ 579.40 – $150 $ 0.60 –$50 –– $140 $64 +– $870 $25 –$100 $38.40 + Decision: Continue making roof tile! $40 17 -23 Special-Order Decisions An ice cream company is operating at 80 percent of its productive capacity (20 million half gallon units). The unit costs associated with producing and selling 16 million units are shown on the next slide. 17 -24 Special-Order Decisions Wholesale price = $2.00 Variable costs: Dairy ingredients Sugar Flavoring Direct labor Packaging Commissions Distribution Other Total variable costs Total fixed costs Total costs $ 0.70 0.10 0.15 0.25 0.20 0.02 0.03 0.05 $ 1.50 0.097 $1.597 17 -25 Special-Order Decisions An ice cream distributor from a geographic region not normally served by the company has offered to buy two million units at $1.55 per unit, provided its own label can be attached to the product. The distributor has agreed to pay the transportation cost. 17 -26 Special-Order Decisions Which costs are irrelevant? Variable costs: Dairy ingredients Sugar Flavoring Direct labor Packaging Commissions Distribution Other Total variable costs Total fixed costs Total costs $0.70 0.10 0.15 0.25 0.20 0.02 0.03 0.05 $1.50 $1.45 0.097 $1.45 $1.597 17 -27 Special-Order Decisions Which costs are irrelevant? Accept the offer ($0.10 x Variable costs: 2,000,000 = $200,000 Dairy ingredients more profit). Sugar Flavoring Direct labor Packaging Commissions Distribution Other Total variable costs Total fixed costs Total cost $ 0.70 0.10 0.15 0.25 0.20 0.02 0.03 0.05 $$1.45 1.50 0.097 $1.45 $1.597 17 -28 Sell or Further Process Yield at Split-Off Further Processing Grade A 800 lb Sell for $0.40 lb Joint Cost $300 Grade B 600 lb Bagged 120 Bags Cost $0.05/Bag Sell for $1.30/Bag Grade C 600 lb Applesauce 500 16-oz Cans Cost $0.10/lb Sell for $0.75 can 17 -29 Sell or Further Process Revenues Processing cost Total Process Further $450 120 $330 Sell $150 ---$150 Further process! Differential Amount to Process Further $300 120 $180 Two Approaches to Pricing 1. Cost-Based Pricing 2. Target Costing and Pricing 17 -30 17 -31 Cost-Based Pricing Revenues Cost of goods sold: Direct materials Direct labor Overhead Gross profit Selling and administrative expenses Operating income $856,500 $489,750 140,000 84,000 713,750 $142,750 25,000 $117,750 Determining Markup Percentages Markup on COGS = (S & A expenses + Operating income) ÷ COGS = ($25,000 + $117,750) ÷ $713,750 = 0.20 Markup on direct materials = (DL + OH + S & A expenses + Oper. income) ÷ Direct mater. = ($140,000 + $84,000 + $25,000 + $117,750) ÷$489,750 = 0.749 17 -32 Determining Markup Percentages Direct materials (computer components, etc.) Direct labor (100 x 6 hours x $15) Overhead (60 percent of direct labor cost) Estimated cost of goods sold Plus 20 percent markup of COGS Bid price $100,000 9,000 5,400 $114,400 22,880 $137,280 17 -33 Target Costing and Pricing Target costing is a method of determining the cost of a product or service based on the price (target price) that customers are willing to pay. This is referred to as price-driven costing. 17 -34 17 -35 Legal Aspects of Pricing Predatory pricing. The practice of setting prices below cost for the purpose of injuring or eliminating competitors. Price discrimination. Charging different prices to different customers for essentially the same product. The Robinson-Patman Act is the most potent weapon against price discrimination, but it doesn’t cover services and intangibles. 17 -36 Linear Programming The maximum demand for Gear X is 15,000 units and the maximum demand for Gear Y is 40,000 units. The contribution margin for X is $25 and for Y is $10. Z = $25X x $10Y Two machine hours are used for each unit of Gear X, and 0.5 machine hour is used for a unit of Gear Y. 2X + 0.5Y 40,000 17 -37 Linear Programming Max. Z = $25X x $10Y Subject to: 2X + 0.5Y 40,000 X 15,000 Y 40,000 X0 Y0 17 -38 80 – 75 – Machine Hours Constraint 2X + 0.5Y 40,000 70 – 65 – 60 – Demand Constraint 55 – X 15,000 50 – 45 – E D 40 – Demand Constraint 35 – Y 40,000 30 – 25 – C 20 – Feasibility 15 – Region 10 – 5– B A | | | | | 0– 5 10 15 20 25 17 -39 Linear Programming Corner Point A B C D E X-Value 0 15 15 10 0 Y-Value 0 0 20 40 40 Z = $25X + $10Y $ 0 375 575 650 400 Manufacture 10,000 units of Gear X and 40,000 of Gear Y. 17 -40 Chapter Seventeen The End 17 -41