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SIMPLEXX
ALMiG Technology Conception
Module 1:
Overview ALMiG
Module 2:
Technologies
Module 3:
Product series
COMBI
BELT
GEAR
DIRECT
FLEX
VARIABLE
LENTO
SIMPLEXX
DUPLEXX
DYNAMIC
Module 4:
Accessories
Module 5:
Sales Tools
Module 6:
Basics
SIMPLEXX
The SIMPLEXX series:
100 % oil-free compressed air
SIMPLEXX - Overview
The SIMPLEXX technology in detail
TOP reasons
SIMPLEXX
The SIMPLEXX series - Overview
Facts
SIMPLEXX 110 – 160
water cooled
Application:
100% oil-free compressed
air for industry
(pharmaceuticals,
food, chemicals etc.)
Motor Size:
SIMPLEXX: 110 – 450 kW
Operating pressure:
7.5; 8.5 and 10,5 bars
Control unit:
Air Control HE
Cooling system:
Water-cooled: 110 – 450kW
Air-cooled:
110 – 160kW
Drive:
Gear
SIMPLEXX
Risk Free Oilfree Compressed Air
standard
Characteristic features:
Two stage, oilfree dry screw compressor
Consolidated design includes low- and high
pressure stages, gear set and oil pump
Proven and reliable concept
Precision gear set to optimize the performance
and maximize rotors service life.
Low maintenance cost
SIMPLEXX
TOP 1: Risk Free Oilfree Compressed Air
1
3
2
Both airends are equipped with an efficient, multistage sealing system
1: On bearing side, the co-rotating splash ring already repels a large part of the oil.
Subsequent the oil retaining ring, consisting of a combination of labyrinth seals and return
lines, provides reliable sealing
2: Compression chamber is protected towards bearings by a sequence of floating metallic
gaskets
3: To protect bearing- and compression side safely and reliable from one another, rings,
seals and openings to the atmosphere assure oilfree compressed air (pressure difference)
Such design guarantees 100% oil free compressed air
SIMPLEXX
TOP 2: High-efficiency airends
The central element of all compressors are the airends. In the course
of time they undergo heavy wear and therefore the quality of their
manufacture is especially high.
•The special “FPS-coat” surface coating (Fluorine-Polymere-System)
 is a chemical / physical coating which penetrates the micro
topography of the rotors
 It is permanently wear-resistant and therefore provides
consistent efficiency at the same large delivery volume
 It’s temperature is stable within a range of - 40 up to + 300°C
 It has FDA approval for use in the food industry
(FDA = Food and Drug Administration, US-American authority for
food and drug administration)
SIMPLEXX
TOP 2: High-efficiency airends
• The liquid coolant in the double-walled compressor housing
ensures even heat distribution / discharge,
thus thermally balancing out cold and hot zones and
preventing thermal stress
 Minute production tolerances guarantee a consistently
high degree of airend efficiency
SIMPLEXX
TOP 3: High efficient cooling
SIMPLEXX as water cooled version offers
Increased heat exchanger surface provides
highest efficiency, reduces pressure drop
and finally improves compression efficiency
Fin-style cooler: Cooler design (cooling
water through inside of pipes) is easy for
maintenance also thanks to pull out design.
Stainless steel shell avoids rust.
SIMPLEXX
TOP 4: Easyest Accessibility of all Components
Access to all components / maintenance items is easy via doors which are easy to
remove
 Less time required for maintenance
 Maintenance is cheaper
 SIMPLEXX downtimes are reduced to a minimum
SIMPLEXX
TOP 5: Electrical system / electronics
Switching cabinet with integrated VDT controller
•
•
•
•
Clear layout
Good access
Reserve space for additional equipment
Complete with AIRCONTROL microprocessor control
system
 This can be updated at any time when
installed thanks to FLASH EEPROM
SIMPLEXX
TOP 6: Patented VDT Dew Point Temperature Control
System
Patented solution: For your operational
benefit!
By sensing the temperature and humidity of
compressed air, VDT technology controls
the high pressure inlet temperature within
an ideal range.

Prevents condensate, rust and water
vapour in the second stage,
 Extends airend lifetime
 increases compression efficiency.
SIMPLEXX
Top 7: AIR CONTROL HE
Two-in-one solution
– Advanced compressor controller
– Intelligent demand responsive sequencer
Integrated 7” TFT full colour display
– Menu-supported user guidance
– Split-screen mode: everything at a glance
– Graphical representation of energy data and
consumption profiles
SD-card drive with data logging option
“Base load alternating switch” (1x master, 9x slaves)
– All compressors integrated in the bus system operate in the
same pressure band
– Automatic compressor selection according to system demand
 Guaranteed energy saving
Timer programming for ideal adaption to operational requirements
Interface for data communication
– Webserver module available for external access by computer via
intra- or internet for visualisation and telemonitoring
– Simple connection of all accessory components
SIMPLEXX
TOP 8: … Dry your oil-free compressed air the
energy-efficient way
ALM-HOC series pressure dew points of
down to -40 °C
In the ALM-HOC (heat of compression) series,
the compressed air is only dried using compression
heat, with no additional energy supplied.
SIMPLEXX and ALM-HOC are
perfectly matched to one
another for every
kW class, offering the
maximum possible scope for
saving energy.
The ALM-HOC series offers:
• a stable pressure dew point, even in partial
load/control mode
• great economic viability thanks to fl ow-optimised
fittings for minimum differential pressures
• efficient cooling from the partial flow of the
cold compressed air volume flow
SIMPLEXX