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Electrical principles, magnet components and schematics, risks to and from magnets, protection MOPS Training Session 1 21.8.2008 KHM The nice ideas and pictures are stolen from M. Wilson , A. Siemko., R. Denz and P. Schmueser. The mistakes and the rest of it are mine. Apologies for the quality of pictures and talk. It had to be prepared in a hurry, parallel to HC. Electrical principles, magnet components and schematics, risks to and from magnets, protection MOPS Training Session 1 21.8.2008 KHM Outline Components in a typical circuit Energies Risks Energy Management (Protection) Quench Detection Reminder The basic components: Consider a superconductor, already immersed in LHe: The basic components: Consider a superconductor, already immersed in LHe: As such pretty useless, but the picture is incomplete, anyhow: The basic components: Consider a superconductor, already immersed in LHe: We need: Current leads and all the warm parts We will have in addition: Inductance, resistance and capacitance A single wire in details 90 80 70 60 50 40 30 C R C L R East West North C 20 10 R 0 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr A single wire in detail Frequency dependence Stored magnetic energy C R C L R C R Stored electrical energy Stored Magnetic Energy LHC dipole magnet (twin apertures) E = ½ LI2 L = 0.12H I = 11.5kA E = 7.8 x 106 Joules the magnet weighs 26 tonnes so the magnetic stored energy is equivalent to the kinetic energy of: 26 tonnes travelling at 88km/hr Stored Magnetic Energy LHC dipole magnet (twin apertures) E = ½ LI2 L = 0.12H I = 11.5kA E = 7.8 x 106 Joules the magnet weighs 26 tonnes so the magnetic stored energy is equivalent to the kinetic energy of: 26 tonnes travelling at 88km/hr Stored Magnetic Energy In a sector we have 154 magnets…in LHC we have 154*8 magnets with a total stored energy of E=9.6 GJ Stored Magnetic Energy In a sector we have 154 magnets…in LHC we have 154*8 magnets with a total stored energy of E=9.6 GJ This corresponds a 100 000 to ship running at 27 knots. Stored Magnetic Energy In a sector we have 154 magnets…in LHC we have 154*8 magnets with a total stored energy of E=9.6 GJ This corresponds a 100 000 to ship running at 27 knots. Stored Magnetic Energy Magnetic energy can be converted to electrical energy by a fast change of the current (break of busbar, opening of a switch….). U=L dI/dt 3.6.03 K H Mess, LHC days 2003 15 In 2003: About 15…20% of all cold tested magnets have isolation problems. They can (with some exceptions) not be used in the tunnel. Why are these faults not detected earlier in the manufacturing? Reason 1: The faults are produced during cool (heater, omega) down. Reason 2: It is difficult, because we use Helium or measure lousy transmission lines. In 2008: Not all were found during the tests!!! 3.6.03 K H Mess, LHC days 2003 16 Back to the basics Consider a superconductor, already immersed in LHe: Kamerlingh Onnes liquifies for the first time (1908) Helium and studies the temperature dependence of the electrical resistance of metals. (1911) Below a critical temperature the resistance (voltage drop) seems to disappear. He calls the phenomenon “Superconductivity”. Nobel Price in 1913 18 Critical Temperature, Meissner Ochsenfeld Low temperature superconductivity is due Critical Field Bc: to a phase transition. Phase transitions Type 1 superconductors show the happen to keep the relevant Meissner effect. Field is expelled thermodynamic energy (Gibbs energy) low. when sample is cooled down to Here pairs of electrons of opposite become superconducting. momenta and spin form a macroscopic (nm) boson, the Cooper Pair. The binding energy determines the critical temperature. Critical Temperature qc 3.5k Bq c 2(0) where kB = 1.38 J/K is the Boltzmann's constant and (0) is the energy gap (binding energy of Cooper pairs) of at q = 0 10-23 19 The thermodynamic energy due to superconductivity Gsup increases with the magnetic energy, which is expelled i.e. with B2 Gsup reaches Gnormal at the maximal field Bc, which is small. (~0.2 T) Type 1 superconductors are useless for magnets! London Penetration depth, Coherence Length •Very thin (<) slabs do not expel the field completely. Hence less energy needed. •Thick slabs should subdivide to lower the energy. •But we pay in Cooper pair condensation energy to build sc boundaries of thickness energy . •We gain due to the not expelled magnetic energy in the penetration depth Material In Pb Nb Sn . is a net30 gain 24 nm •There 32 nm nm if >32.nm 20 360 nm 510 nm 170 nm 39 nm Ginzburg Landau refine the argument:: If the ratio between the distance the magnetic field penetrates ( ) London penetration depth and the characteristic distance Coherence length over which the electronic state can change from superconducting to normal is larger than 1/2, the magnetic field can penetrate in the form of discrete fluxoids - Type 2 Ginzburg Landau refine the argument:: If the ratio between the distance the magnetic field penetrates ( ) London penetration depth and the characteristic distance Coherence length over which the electronic state can change from superconducting The coherence length istoproportional to the mean free path normal is larger than 1/2, of thethe conduction electrons. 2 is penetrate the area ofinathe fluxoid. The flux in a fluxoid is magnetic fieldcan form of discrete fluxoids - Type quantised. 2 The upper critical field is reached, when all fluxoid touch. Bc2=0/(22). Hence, good superconductors are always bad conductors (short free path). Type 2 Superconductors are mostly alloys. Transport current creates a gradient in the fluxoid pattern. Fluxoids must be movable to do that. However not too much, otherwise the field decays ….. Here starts the black magic. Current Density The current (density) depends on the field and on the temperature and is a property of the sample. (here shown for NbTi) 7 6 5 4 3 temperature K Current density kAmm-2 2 1 10 8 23 6 4 2 2 Field T 4 6 8 10 12 14 16 Working Point and Temperature Margin Blue plane: constant temperature, green plane: constant field Red arrow: “load line”= constant ratio field/current If the “working point” leaves the tent (is outside the phase transition) => “Quench” •Too far on the load line: •Magnet Limit 2 •Energy deposition increases temperature •Temperature margin 1 2 4 6 8 2 Deposited Energy: 2 mJ ~106 p/m ~1 A4 sheet falling 4 cm 4 6 8 10 10 24 •Movement •Eddy current warming •Radiation (all sorts) Material Constants, Copper Low ρ Copper Resistivity High λ Copper Thermal Conductivity Material Constants, specific heat 0.1 Cu 10 He 4 Scales differ, Specific heat of He is by far bigger than of Cu Compares with Water 4.2 J/g K Quench Development 2T 2T T x, y, z 2T C r 2 2 z 2 g ( J , T , z ) Q(T , z ) t y z x •Heat Capacity <= small •Heat Conductivity, radial<= small •Heat Conductivity, longitudinal<= good •Cooling<= depends •The Quench expands (if the current is above the recovery limit) •The Temperature at the origin (Thot-spot) continues to rise dT (T ) 2 J (t ) dt C (T ) 27 Thotspot T0 C (T ) dT J 2 dt (T ) 0 Only material constants, can be calculated. Measurement of the max temperature (MIITS) Material Constants, specific heat Highest at the point and around the boiling point Water Magnet Quench – Quench Signal Introduction to testing the LHC magnets - Info Sessions 2002, A. Siemko Threshold Slide 29 Introduction to testing the LHC magnets - Info 10ms validation window P R O T E C T I O N How to keep the temperature down? High temperature results in: Movement, friction Insulation damage Magnet destruction •Keep the MIITS down by Heatcapacity and Resistivity (too late now) •Keep the MIITS down by shortening the current flow •Increase the bulk resistivity (Heating, spread the energy) •Fast, complicated, energy into He •Bypass the energy of the rest of the sector (if applicable) using Diodes or Resistors •Using Resistors <= Attention, introduces a time delay L/R and Quench back 30 •Extract the energy (External Resistors and Switches) •Slow, energy into air/water, needed to protect the diodes Voltage High resistance means and high I*R high L*dI/dt High voltage is dangerous for the insulation Local damage => ground short or winding short Global damage => Diodes reverse voltage Voltage taps Overvoltage can be/ can develop to be a global phenomenon. Can cause considerable damage. 31 Voltage breakdown Current I - 3.6.03 K H Mess, LHC days 2003 U + 32 Voltage breakdown 3.6.03 K H Mess, LHC days 2003 33 U.V. light Electron avalanche Ne(x)=Ne(0)* eax Ion Bombardment Per electron (ead-1) ions hit the Cathode In total ead/(1-g(ead-1)) Breakdown for (1-g(ead-1)) = 0 , 3.6.03 ead>> 1 K H Mess, LHC days 2003 => g e ad ~ 1 34 U.V. light Electron avalanche Ne(x)=Ne(0)* eax Ion Bombardment Per electron (ead-1) ions hit the Cathode In total ead/(1-g(ead-1)) Breakdown for (1-g(ead-1)) = 0 , ais proportional to ead>> 1 the => gdensity e ad ~ n. 1 It varies with the a field E (geometry!) and depends on the gas 3.6.03 K H Mess, LHC days 2003 35 1 g e 1 1 ad ln 1 g ad a n Ae Bn E Combine it to obtain: 1 Bn ln ln 1 ln n d A E g In uniform gaps E=V/d B nd VBreakDown 1 ln ndA ln ln 1 g 3.6.03 K H Mess, LHC days 2003 Paschens law 36 a n Ae Bn E Combine it 1 Bn ln ln 1 ln n d A E g VBreakDown B nd ln ndA ln ln 1 1 g Paschens law V 1.2 * ( * d )0.98Approx. in LHC-PM-ES-1, in kg/l and mm 3.6.03 K H Mess, LHC days 2003 37 In air at this density Vb=6.6kV !!! 3.6.03 K H Mess, LHC days 2003 38 Values differ, because of different Cathodes and geometries 3.6.03 K H Mess, LHC days 2003 39 A Data Compilation Paschen Curve Helium and N2 100000 Breakdown Voltage [V] 10000 1000 100 1E+20 1E+21 1E+22 1E+23 Number Density * Distance [m^-2] Bortnik et al Gerhold et al ES N2 1E+24 Minimal detectable distance for various scenarios in He Breakdown Distance for various conditions 10 1 bar 2 bar 1 Distance [mm] 6 bar 4.2 K gas 0.1 Liquid He 0.01 0 200 400 600 800 1000 1200 1400 1600 1800 Voltage [V] Distance @ 1 bar Distance @ 2 bar Distance @ 6bar Distance @ cold Distance in Lhe 2000 • The break down voltage of air is 6 * bigger than that of He. • Tests at elevated voltages run into problems at other spots. • Magnets that have seen Helium, may not be tested again at “air voltages”. • Voltages during operation (quench) may be locally higher than can be applied globally. Interturn shorts are particularly difficult. • We have observed problems with the heater strips. 3.6.03 K H Mess, LHC days 2003 42 Evidence of the insulation deficiency 3.6.03 43 K H Mess, LHC days 2003 • The break down voltage of air is 6 * bigger than that of He. • Tests at elevated voltages run into problems at other spots. • Magnets that have seen Helium, may not be tested again at “air voltages”. • Voltages during operation (quench) may be locally higher than can be applied globally. Interturn shorts are particularly difficult. • We have observed problems with the heater strips. 3.6.03 K H Mess, LHC days 2003 44 Energy Management • • • • Divide et impera! Treat sectors separately! Detect resistive the transistion asap Divide the energy in a magnet over many windings, using heaters (if necessary). • Guide the energy of all other 153 (or so) magnets around using a diode or resistor. • Protect the diode by a fast extraction of the energy. Voltage over one aperture Introduction to testing the LHC magnets - Info Sessions 2002, A. Siemko Spike Slide 46 Introduction to testing the LHC magnets - Info Irreversibl e quench Example of the mechanical activity in dipoles Circa 1 spike per 1ms Slide 47 Introduction to testing the LHC magnets Info Sessions 2002 Quench - What Went Wrong? • Abnormal voltage signals recorded during the provoked quench Courtesy: A. Siemko How does it look at LHC? Symbolic Circuit Inventory • Current Leads – – – – – – 13 kA 6 kA 600 A 120 A in DFB 120 A in magnet 60 A in magnet • Busbars – Big busbars – Small busbars Difficult, because CL need a working cooling environment to run current. To establish this the load parameters have to varied, which in turn requires various currents through a working magnet circuit. To be discussed. Form part of the circuit, but tested only globally. Inventory • Magnets – 13 kA circuits – 6 kA circuits – 600 A circuits – 120 A circuits – 60 A circuits Inventory • Magnets – 13 kA circuits – 6 kA circuits – 600 A circuits – 120 A circuits – 60 A circuits “Easy”, Freddy takes care. The 60 A circuits and most 120 A circuits ( including the current leads and bus bars) are protected by the overvoltage detection of the powerconverter. Its AB-PO. Inventory • Magnets – 13 kA circuits – 6 kA circuits – 600 A circuits – 120 A circuits – 60 A circuits The 120 A MO and the 600 A circuits have a “global quench protection”, that means the current is measured and the first and second derivative are calculated to predict the inductive voltage. Note that the inductance depends on the current. Difficult Global Quench Protection ΔV ΔV L dI/dt DSP Interlock 24 bit ADC Fieldbus Inventory • Magnets – 13 kA circuits – 6 kA circuits – 600 A circuits – 120 A circuits – 60 A circuits 6 kA quadrupoles ΔU ΔU Long voltage tap, Problems to be expected Inventory • Magnets – 13 kA circuits – 6 kA circuits – 600 A circuits – 120 A circuits – 60 A circuits 13 kA busbar protection Note that the reference magnets Courtesy R. Denz have to represent an average magnet! Problem after a quench! Local quench detector for main magnets Note that only one of the two channels is Visible in the CCC. Courtesy R. Denz The “hidden” card may have “seen” things, invisible for you Summary What is special with superconducting circuits? Large inductance, large stored energy, low resistance, long time constants, extremely high current density What are the specifically dangerous issues? Shorts, opening connections, high voltage, high energy density, hydraulic problems Keep on telling the operation crew: We are pulling a tigers tail!. 62 References H. Brechna, Superconducting Magnet Systems, Springer, Berlin 1973 P. Schmueser, Superconducting magnets for particle accelerators, Rep. Prog. Phys. 54 (191) 683 M. N. Wilson, Superconducting Magnets, Clarendon Press, Oxford, 1983 See also his lectures here and at CAS A. Siemko, Introduction to testing the LHC magnets - Info Sessions 2002 http://nobelprize.org/nobel_prizes/physics/laureates/1913/onnes-lecture.pdf http://www.bnl.gov/magnets/Staff/Gupta/cryogenic-data-handbook KHM et al, Superconducting Accelerator Magnets, World Scientific, Singapore, 1996