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MM300 Motor Management System gg Multilin Multilin Low Voltage Motor Protection & Control MM300 Motor Management System Agenda • • • • • • • • • • Introduction MM300 Key Benefits Hardware Overview Electrical Overview Protection Overview Monitoring & Metering Communications Graphic Display Panel EnerVista™ MM300 Setup Software Order Codes 2/ GE / May 23, 2017 MM300 Advanced Motor Management Comprehensive Motor Protection • Thermal Overload, Mechanical Jam • Unbalance • Thermistor • Ground Fault (CBCT) • UV, Underpower RTD (Optional) Advanced Automation • Eliminate Stand-alone dedicated PLC, Package controllers • Pre-canned starter logic: FVNR, FVR, Two speed, wye-delta, inverter/soft-start • Process interlocks for starter supervision • FlexLogic™ for sequencing applications, Custom starter/interlock logic • Multiple I/O options Powerful Comms for Easy Integration • Modbus RTU (RS485) standard • Ethernet with Modbus TCP + Fieldbus Optinal Profibus DP DeviceNet Powerful Metering • RMS currents, %UB, Thermistor • AUX voltage, frequency, power • 3 Phase voltage, metering (Optional) • Eliminate stand-alone metering • Small Footprint • Conformal Coating Standard • -20°C to +70°C Continuous Operation Motor Diagnostic Information • Sequence of Events Data • Motor Learned Data • Waveform Capture • RMS Data Logger 3/ GE / May 23, 2017 MM300 Motor Management System The MM300 is a modular based Motor Protection and Control system designed specifically for Low Voltage Motor Applications Key Applications • Designed to meet the requirements of IEC and NEMA Class MCC Buckets • Panel Mount option for Stand alone motor applications • Powerful and Flexible protection to meet the specific requirements of Low Voltage AC Motor Applications • Conveyor Belts • Fans • Pumps • etc. 4/ GE / May 23, 2017 MM300 Key Benefits g imagination at work 5/ GE / May 23, 2017 MM300 . . . Key Benefits Functionality Reliable protection for secondary & backup purposes 6/ GE / May 23, 2017 Major Features Certifications & Form Factor • Fully Certified and Tested • CSA, UL, CE, IEC, ISO • IEC 60068-2-38 Temperature / Humidity Cycle • IEC Vibration Tested: 57 – 150 Hz for DIN Rail installations, Sinusoidal (high-vibration installation mode) Small Form Factor • Compact and Modular Design • Designed for IEC or NEMA MCCs • Remote Mounted Control Panel (Door + DIN Rail Mounting) 8/ GE / May 23, 2017 Flexibility for Standardization Flexibility & Customization • Direct connect up to 690V (No requirement for additional CT’s & VT’s) • 1A & 5A Internal CT’s • Programmable and Expandable I/O eliminates PLCs or other discrete relay devices • Mounting Options (Door + DIN Rail, Panel Mount, Screw Mount) • Scalable Protection & Control Logic Functionality • Removable terminal blocks 9/ GE / May 23, 2017 MM300 . . . Key Benefits Size Compact Base Unit • 120 mm (W) x 90 mm (H) x 123 mm (D) • 4.74” (W) x 3.54” (H) x 4.84” (D) Color HMI Display • 154 mm (W) x 103 mm (H) x 15 mm (D) • 6.06” (W) x 4.05” (H) x 0.60” (D) Control Panel • 75 mm (W) x 75 mm (H) x 31 mm (D) • 2.95” (W) x 2.95” (H) x 1.22” (D) 10 / GE / May 23, 2017 Hardware Overview g imagination at work 11 / GE / May 23, 2017 MM300 . . . Hardware Overview The MM300 Motor Protection system consists of 4 main components Base Unit Expansion Module Color HMI Display Control Panel 12 / GE / May 23, 2017 MM300 . . . Hardware Overview User Interface Ease of Use • Graphical Interface Graphical Display • Multi-language Support • Large Metering Values • Wide viewing angle Mounting Options • DIN Rail • Through Door • IP54 Rated Display Front Panel Controls • Integrated Device Control • Simple to Use • Dedicated control keys LED Indication • Motor status • Alarm Indication • System Status • Communication Status • Additional user LEDs Security • Role Based Access Integrated Functionality • Protection, Metering, Control • Event Recorder Soft key Navigation • Data Logger • Graphical Module Control • Waveform capture Front Port Access • USB for Laptop Connection Entry Level Control Panel • Control keys • LED Indication 13 / GE / May 23, 2017 MM300 . . . Electrical Overview Terminal Connections Expansion module RS485 Communications and Thermistor Input attaches to base unit with a single connector Optional Profibus DP or DeviceNet 3 Phase and 1 Residual GND CT Inputs Fieldbus protocols Optional 3 phase Voltage Module Optional Expansion Module Allows additional Digital I/O, RTD, or Voltage inputs I/O card includes: Switched Power Supply allows AC or DC control voltage Optional TCP / IP Ethernet • 2 Contactor Outputs (Form A) • 6 Programmable inputs • Single Phase VT input (60-300Vac) Core Balance Ground CT Input Optional RTD Module with three RTD inputs 14 / GE / May 23, 2017 MM300 . . . Hardware Overview Dimensions – Base Unit •Small foot print •Modular Design •2 expansion modules can be added. •Expansion modules are 56mm (2.2”) 15 / GE / May 23, 2017 MM300 . . . Hardware Overview Mounting options • Provides a flexible footprint for smaller buckets • Display can be mounted up to 6 feet away 16 / GE / May 23, 2017 MM300 . . . Hardware Overview Mounting options 17 / GE / May 23, 2017 MM300 . . . Hardware Overview Mounting options – Din rail •Easy insertion and removal of unit •MM300 slides straight in and the din clips are closed 18 / GE / May 23, 2017 MM300 . . . Hardware Overview Modules – Removal and Inserting •A slot track is provided •Align the new card with the track and slowly slide the card in place. •Use the captive screws to anchor the card in place. 19 / GE / May 23, 2017 MM300 . . . Module Arrangement 20 / GE / May 23, 2017 Electrical Overview g imagination at work 21 / GE / May 23, 2017 Built-In Starter Logic • Full-voltage non-reversing (FVNR) • Full-voltage reversing (FVR) • Two-speed (TS) • Wye-delta open transition (WDOT) • Inverter (I) • Soft start (SS) By selecting a pre-defined starter, inputs and outputs are automatically assigned 22 / GE / May 23, 2017 Full Voltage Non-Reversing (FVNR) 23 / GE / May 23, 2017 FVNR Starter Timing 24 / GE / May 23, 2017 Full Voltage Reversing (FVR) 25 / GE / May 23, 2017 Full Voltage Reversing (FVR) Starter Timing 26 / GE / May 23, 2017 Two Speed Starter 27 / GE / May 23, 2017 Two Speed Starter Timing 28 / GE / May 23, 2017 Wye-Delta open Transition 29 / GE / May 23, 2017 Wye-Delta open Transition Starter Timing 30 / GE / May 23, 2017 Inverter 31 / GE / May 23, 2017 Soft Start (RVSS) 32 / GE / May 23, 2017 Soft Start and Inverter Timing 33 / GE / May 23, 2017 Process Interlocking • Before Motor Start – Ensure all support, safety and process permissives are ready – At start, ride-through for normal process conditions may be applied • Post Motor Start – Ensure that process flow, pressure, temperature or other limits are not in violation – Provide ride-through for intermittent violations 34 / GE / May 23, 2017 Process Interlocking Examples ON START Centrifugal blower/fan no airflow alarm delayed on start up until static and friction head pressure is established against ductwork by using “start override” delay DURING RUN Cryogenic fluid flashes at intervals in a positive displacement pump causing cavitation and momentary drop in differential pressure across pump. Differential pressure alarm delayed using”running override.” 35 / GE / May 23, 2017 Process Interlocking 36 / GE / May 23, 2017 Process Interlocking 37 / GE / May 23, 2017 Autorestart on Voltage Interruption 38 / GE / May 23, 2017 Protection Overview g imagination at work 39 / GE / May 23, 2017 Protection Features Goals: Detect ground fault, abnormal electrical conditions, abnormal process conditions and thermal issues 40 / GE / May 23, 2017 MM300 – Single Line 41 / GE / May 23, 2017 MM300 . . . Protection Features Thermal Model Thermal Overload protection for both the Stator and Rotor RTD and Unbalanced Biasing of the Thermal Model provides enhanced protection Nameplate data used to program thermal model • Full Load Amps • Safe Stall Ratio Standard Overload Curves • • • 15 Standard Multilin Curves with multipliers available Based on motor thermal damage curves provided by the manufacturer Automatically adjusted for Hot and Cold motor conditions 42 / GE / May 23, 2017 Protection: Thermal Unbalance Current Derating Use #8 for NEMA 43 / GE / May 23, 2017 Protection: Thermal RTD Biasing • Provides temperature-based protection against thermal damage • Minimum is Ambient • Midpoint is Rated Rise over Ambient, plus Calculation of Hot/Cold Stall Ratio • Maximum is Insulation Class Maximum Protection: Thermal Cooling Time Constant • Uses Running and Stopped Cooling Time Constants • Time Constant defined as time it takes to get 63% to Ambient after 100% temperature is obtained 45 / GE / May 23, 2017 MM300 . . . Protection Features Motor Starting Start Inhibit • Ensures motor has cooled sufficiently to allow a successful motor start command • Compares learned starting temperature and actual motor temperature Additional Motor Starting Protection • • • • • • Acceleration Trip Starts per Hour Time Between Starts Start Inhibits Backspin Timer Restart Blocks 46 / GE / May 23, 2017 MM300 . . . Protection Features Current • Residual Ground Fault • Sensitive Ground Fault • Unbalance • Single phase • Mechanical jam/rapid trip Voltage & Power • • • Under / Over Voltage Phase reversal 3 Phase Underpower 47 / GE / May 23, 2017 MM300 . . . Protection Features Advanced Process Control Reduced Voltage Starting • Controls transition of reduced voltage starters • Based on current level and timers Under Voltage Auto-Restart • Automatically issues a start command for system or process related faults • Based on timers and optional system voltage Remote Start / Stop Commands • Serial or hardwired Start and Stop commands operate Contactor Outputs for remote operation of the motor 48 / GE / May 23, 2017 Monitoring & Metering g imagination at work 49 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Current and voltage • Phase Current (RMS / Phasor) • Residual Ground Fault Current • Sensitive Ground Fault Current • • • • Unbalance current 3 Phase Voltage (RMS / Phasor) Frequency Motor Load 50 / GE / May 23, 2017 Metering – Graphic Display Panel These are shots of the graphic panel. All info available through PC/SCADA connection 51 / GE / May 23, 2017 Diagnostics – Graphic Display Panel These are shots of the graphic panel. All info available through PC/SCADA connection 52 / GE / May 23, 2017 Relay Status Indication – Graphic Display Panel These are shots of the graphic panel. All info available through PC. 53 / GE / May 23, 2017 Trending and Oscillography 54 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Power • Measured Power Quantities • Power Factor • Real Power (kW) • Reactive Power • Apparent Power (kVA) • Watthours (MWh) • Varhours (Mvarh) 55 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Inputs & Outputs Multiple combinations of Contact outputs and Digital Inputs available Contact Inputs • • Up to 30 User definable inputs Assignable to Trip, Alarm, Control Contact Outputs • • 2 Form A Contactor outputs standard Up to 16 additional outputs available in combinations of form A and Form C 56 / GE / May 23, 2017 Connection of 3 Phase CT’s 57 / GE / May 23, 2017 Connection of 2 Phase CT’s Power Flow 58 / GE / May 23, 2017 Connection of Core Balance CT 59 / GE / May 23, 2017 Connection of Thermistor 60 / GE / May 23, 2017 Connection of 3 Phase Voltage Wye Delta 61 / GE / May 23, 2017 MM300 . . . Monitoring & Metering RTD’s Up to 6 Three Wire RTD Inputs Available • • RTD Temperature Stator Bearing Ambient Other RTD Types 100 Ohm Nickel 120 Ohm Nickel 100 Ohm Platinum 62 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Learned motor operating information Monitoring the motor’s operating characteristics assists in determining the motor start protection parameters, and is also a powerful tool for determining the operating condition of the system, motor, and connected loads. • • • Acceleration time of last motor start Maximum current during last motor start Average thermal capacity used during motor start • • • Thermal Capacity used during last motor start Average Motor Loading Maximum local RTD temperatures 63 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Statistical Information Motor Statistical information provides information critical for planning preventative maintenance for the motor and associate system equipment Motor operating statistics • Number of Lockout Resets Performed • Total Motor Running Hours • Time Remaining to Motor Restart Protection operation statistics • Total number of trips issued by the relay • Breakdown of total trips issued for each protection element 64 / GE / May 23, 2017 MM300 . . . Monitoring & Metering Event Recorder • Accessible through front panel or EnerVista MM300 Setup • Captures up to 255 events • Trips • Alarms • Loss of Control Power • Emergency Restarts • Service Alarms • General Events (Motor Start / Stop) 65 / GE / May 23, 2017 Communications g imagination at work 66 / GE / May 23, 2017 MM300 . . . Communications • Configuration, troubleshooting, monitoring and control • Powerful and Flexible communication options • Multiple ports allow simultaneous communication with different masters • Open protocols and hardware for interfacing with many different monitoring and control systems 67 / GE / May 23, 2017 MM300 . . . Communications Hardware Interfaces RS485 Port • Monitoring • Control • Configuration • Diagnostics • Fault Analysis Front USB Port • Configuration • Diagnostics • Fault Analysis • Maintenance Ethernet RJ45 • Networking • Monitoring • Control • Configuration • Fault Analysis Profibus Port • Monitoring • Control DeviceNet Port • Monitoring • Control Flexible and Open communication protocols allow information to be retrieved by third party monitoring and control system Modbus RTU Profibus DP DeviceNet Modbus TCP / IP 68 / GE / May 23, 2017 Communication Concurrent Communications Capable 69 / GE / May 23, 2017 RS-485 Connection 70 / GE / May 23, 2017 Graphic Display Panel 71 / GE / May 23, 2017 MM300 Graphic Display Panel Function Keys Graphical Display LED indicators Graphical display • Programming and all relevant information on motor status. Soft Keys Control Keys Soft keys USB port • Used to perform page specific functions USB Port • Used to connect PC to front mini USB. 72 / GE / May 23, 2017 MM300 Introduction to the Graphic Control Panel Function Keys Function Keys • Perform labeled functions • Home recalls Home Page LED indicators Graphical display Control Keys • Up/Down Keys scroll though page, selection field, etc. • ESC , escape from current screen or edit Soft keys USB port • ENTER selection of field or confirming entry • HELP displays context help 73 / GE / May 23, 2017 MM300 Introduction to the Graphic Control Panel Function Keys Control Keys LED indicators Graphical display • Start / Stop Function Keys • 10 LED indicators Control Keys Soft keys USB port 74 / GE / May 23, 2017 MM300 Graphical Display Overview Header Bar • Path Indication • Access Level • Date and Time Soft-Key Labels • Soft-keys change for current screen Soft Key Color Convention • Identifies current screen and type of information 75 / GE / May 23, 2017 MM300 Display Page Hierarchy Figure 40: MM300 display page hierarchy Hierarchy is three levels deep Hierarchy is navigated through the soft keys at the bottom of the MM300 76 / GE / May 23, 2017 MM300 Display Page Hierarchy Trips Control Virtual 77 / GE / May 23, 2017 Software 78 / GE / May 23, 2017 MM300 . . . EnerVista™ Software Device Setup & Document Management Toolset • Easily configure IEDs from a single Application • Create and Edit setting files Offline, or in Real Time • Manage your Support Documents & Software Tools • Receive Automatic Notification of new updates Easy to Use Monitoring and Data Recording for Small Systems • Pre-configured screens for Instant Monitoring • Single-Line monitoring • Annunciator Alarms • Trending Reports • Automatic Fault Data Collection Troubleshooting and Reporting Tools • Single click retrieval of Fault Data • Security Audit Report shows details of setting changes • Health Report showing status of Protective Devices • Track Firmware Configuration changes to GE devices 79 / GE / May 23, 2017 MM300 . . . EnerVista™ Software MM300 Setup A Powerful and Simple way to Configure, Monitor, and Troubleshoot your relays 80 / GE / May 23, 2017 MM300 . . . EnerVista™ Software MM300 Setup • Online and Offline configuration of settings • Simple Drop-Down menu for selecting parameters • Save complete configuration files to and from the relay Online Device Window Active Settings Window Offline File Window 81 / GE / May 23, 2017 Programming using MM300 Set Up • No Charge PC Software • Graphical Interface, Intuitive Navigation • Local or Remote Access • Allows: – Programming – Elements, Communications and Logic – Viewing of Metering – Viewing of Logs – Viewing of Diagnostics – Viewing of Oscillography – Firmware Upgrades 82 / GE / May 23, 2017 EnerVista Launchpad 83 / GE / May 23, 2017 EnerVista Launchpad 84 / GE / May 23, 2017 MM300 Set Up: Getting Started ON LINE WINDOW SETTING AREA OFF LINE WINDOW 85 / GE / May 23, 2017 Make a New MM300 File Offline Configuration For Offline configuration of the MM300 the order code must be entered 86 / GE / May 23, 2017 MM300 Set Up: File Select ON LINE WINDOW Click to Expand File Name SETTING AREA OFF LINE WINDOW 87 / GE / May 23, 2017 MM300 – Online Configuration • Online Confirguration through Device Setup or Quick Connect • Interface • IP Address or COM Port • Slave Address 88 / GE / May 23, 2017 MM300 – Online Configuration • Online Configuration through Device Setup or Quick Connect • Read Order Code • Software and Device will communicate and Order Code will be written to software • Device is ready for Programming 89 / GE / May 23, 2017 Main Menu Info on MM300 CTs, VTs, Inputs Protection Settings Control Settings MODBUS Memory Map FlexLogic 90 / GE / May 23, 2017 Programming using MM300 Set Up: Motor General Nameplate Settings 91 / GE / May 23, 2017 Programming using MM300 Set Up: CT/VT Info 92 / GE / May 23, 2017 Programming using MM300 Set Up: Contact Sensing Inputs 93 / GE / May 23, 2017 Programming using MM300 Set Up: Contact Outputs 94 / GE / May 23, 2017 Programming using MM300 Set Up: Thermal Protection 95 / GE / May 23, 2017 Programming using MM300 Set Up: Mechanical Protections 96 / GE / May 23, 2017 Programming using MM300 Set Up: Electrical Protections 97 / GE / May 23, 2017 Programming using MM300 Set Up: Temperture Sensor Details 98 / GE / May 23, 2017 Programming using MM300 Set Up: Starter Circuit/Logic Details 99 / GE / May 23, 2017 Programming using MM300 Set Up: Start Inhibits 100 / GE / May 23, 2017 Programming using MM300 Set Up: Interlocks 101 / GE / May 23, 2017 Programming using MM300 Set Up: FlexLogic Thermal Overload Emergency Stop Ground Fault Mechanical Jam OR VIRTUAL OUTPUT #1 CO-X 102 / GE / May 23, 2017 MM300 . . . Motor Management System Ordering Options MM300 - * Control Panel Language Power Supply Communication Options * - * * * * * * * * X B G Description None Basic Control Panel Graphical Control Panel inc. USB English Chinese E C H High (60-300 vac/80-250vdc) (Standard) RS485 Modbus RTU (Standard) RS485 + DeviceNet Slave + 10/100 Modbus TCP RS485 + Profibus DP Slave + 10/100 Modbus TCP S D P Standard Control and Event Recorder + Undervoltage Auto-restart + Waveform Capture, Data Logger + Flexlogic S 1 2 3 I/O X X X X B G C D G C D G C D G C D A C Base I/O Expansion Expansion Module 1 Module 2 None 3 Phase Current + Thermal O/L, Under Current, Single Phase Under Power 3 Phase Voltage Metering + 3 Phase Under Power, Under / Over Voltage, Phase reversal 3 x RTD : 100PT, 120NI, 100NI - max 2 4 x 10A Relay Form C - max 5 2 x 10A Relay Form A and 6 x Digital Input 60-300ac/dc (Standard) - max 5 103 / GE / May 23, 2017 MM300 . . . Motor Management System Questions? 104 / GE / May 23, 2017 MM300 . . . Motor Management System Notes Pages 105 / GE / May 23, 2017