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North East Pacific Time-series Underwater Networked Experiment (NEPTUNE): Power System Design, Modeling and Analysis Aditya Upadhye Outline NEPTUNE Power system requirements Two design alternatives o o o o o o o Version 1 Version 2 Cable analysis Models Simulation results Conclusions and future work NEPTUNE Explorer Plate Juan de Fuca Ridge Pacific Plate Junction Box Juan de Fuca Plate Cable study area Gorda Plate Nedonna Beach North American Plate Science requirements Communication bandwidth - Gb/s Power – 200kW Reliability Robustness of design Thirty year lifetime Maintenance and support Power System Design Basic tradeoffs Frequency: ac versus dc Network: radial versus interconnected Loads: series versus parallel Shore station supply at 10kV, 200kW Max. current-carrying capacity = 10A User voltage = 400V / 48V Max. power at each node = 10kW Power System Design Protection Monitoring and control Sectionalizing circuit breaker Breaker control Current – voltage measurements State estimation Shore station control hardware / software Power System Design: Version 1 Version 1 Circuit Backbone cable 10kV Spur cable Circuit Breaker Back-biased diodes Node dc-dc converter and control electronics NODE 400V Science Loads DC Circuit Breaker Need During initial energization For fault isolation Required features To force a current zero and minimize arcing To prevent breaker restrikes DC Circuit Breaker Open Circuit S2 S3 R1 S1 R2 S4 C DC Circuit Breaker Soft Closing S2 S3 S4 R1 R2 S1 C DC Circuit Breaker Closed circuit S2 S1 S3 S4 R1 R2 C DC Circuit Breaker Capacitor charging S3 S2 S4 R1 R2 S1 C DC Circuit Breaker Capacitor discharging S2 S3 S4 S1 R1 R2 C DC Circuit Breaker Hardware prototype 125V, 5A breaker circuit Breaker control MOSFETs drive the switch solenoids Opto-isolator between logic circuit and driver circuit Control logic has a counter, which continuously cycles through the breaker operations DC Circuit Breaker Hardware prototype test results Continuous Voltage: 125V Continuous Current: 4.5A Total Breaker Cycles: 125,000 Normal cycle switching frequency: 20Hz Maximum cycle switching frequency: 100Hz Maximum tested voltage: 200V Maximum tested current: 5A Power System Design: Version 2 Version 2 Circuit 10kV Circuit Breaker Back-biased diodes BRANCHING UNIT Node dc-dc converter and control electronics 400V Science Loads NODE Branching Unit Solenoid of S1 Solenoid of S2 Solenoid of S3 S1 S5 S6 L1 L2 I1 Z1 Z3 S2 Z2 12V 12V BU Controller 1 BU Controller 2 I4 I3 I1 I2 I3 I4 I1 I2 I3 I4 S3 Science Load Dummy Load I2 Series Power Supply •Indigenous power supply for each BU •Less reliance on node converter •Use of zener diodes in reverse region •Back-to-back zener diodes Solenoid # 1 0.5A Solenoid # 2 0.5A 2-5A 12V 12V 0V 2-4A Modes of Operation Normal Fault Fault-locating Restoration Special case System startup Normal mode 1. Current measurement at shore 2. Communication from nodes experiencing voltage collapse 3. PMACS determining nodes that drop-out. Fault? No Yes System shutdown System startup PMACS determining presence of fault and its location Fault locating mode State Estimation Is fault located? No Yes System shutdown Restoration mode Raise voltage to 10kV Comparison of Version 1 and Version 2 Version 1 Version 2 Conventional approach to power system design Based on the philosophy that cable faults are rare but possible Response to a fault is at the local level by the nearest circuit breaker Response to a fault is at the system level by the shore station controls Circuit breaker is complicated with many components Complexity of circuit breaker is greatly reduced Fault current is interrupted; arcing and restrikes are possible Fault current is not interrupted; arcing and restrikes are not possible Single node failure can cause failure in a large section of the network Single node failure is not catastrophic for the system as that node only will be out of service Reliability is low Reliability is increased Electromagnetic Transients Program (EMTP) Alternate Transients Program ATP Theory o o o ATP is a universal program system for digital simulation of transient phenomena of electromagnetic as well as electromechanical nature With this digital program, complex networks and control systems of arbitrary structure can be simulated Trapezoidal rule of integration Cable Parameters ALCATEL OALC4 Cable Insulating sheath Ø 17 mm Steel wires strand Composite conductor Opticafibers l Thixotropi Jelly c Steel Ø: 2.3 mm tube Inductance Calculations The generalized formulae were applied to the OALC4 cable The core (steel) current caused flux linkages within a) the core b) the sheath c) the insulation The sheath (copper) current caused magnetic flux linkages within: a) the sheath b) the insulation Inductance Calculations T i e Where T is the total flux linkage associated with the conductor, i is the flux linkage internal to the conductor, and e is the flux linkage external to the conductor L T icable Where icable is the total current in the cable Results Theoretical ATP values ALCATEL values values R (/km) 1.03 1.03 1.00 L (mH/km) 0.3947 0.3948 0.4 C (F/km) 0.179 0.179 0.2 Simulation Models Version 1: Opening of Circuit Breaker t = (topen-t) Switch closed t = topen Switch open: initial arcing t =( topen +t) Capacitor charging Simulation of Restrikes RESTRIKE!!! Vmax topen Initial Arcing Period Restrikes: Simulation Circuit NODE A S2 S3 S1 250 km Cable 10kV DC S4 Rd 250 km Cable NODE B Rs C Sf Load Z2 Load Z1 Capacitor Current 2 Restrike 1 3 No Restrike 2 1 Capacitor Voltage 2 Restrike 1 No Restrike 2 1 3 Simulation Results Maximum voltage across switch Travel time of switch 15 kV 5 ms Minimum value of capacitor to prevent restrikes (F) 2 15 kV 10ms 5 15 kV 18 ms 10 25 kV 15 ms 1 25 kV 18 ms 1 25 kV 20 ms 1 Current Limiting Operation The shore station power supplies are rated at 200kW, 10kV The steady-state system current = 10A Under certain conditions, the system current may increase due to Cable faults Topology changes Load fluctuations Current Limiting Operation The system current is limited to a value below 10A using the control circuitry in the shore station This is done by dropping the shore voltage which in turn reduces the current The control action is initiated only for steadystate overcurrents and not transient overcurrents. Fault Analysis Version1: Simulation Circuit 100 km NODE A 100 km NODE B 50 km 50 km Shore current limiting LOADZ1 DC LOADZ2 Sf LOADZ3 Results of Current Limiting: Shore Output voltage and Current 1 Voltage 3 2 2 Current 3 1 Voltage and Current at Node 2: No Current Limiting 3 Voltage 1 2 1 Current 2 3 Capacitor Current of Node 2 1 2 3 Version 2: Fault Studies A pre-insertion resistance may be placed at the shore station to limit the fault current This resistance will limit the fault current before the shore controls take the appropriate mode-dependant control action Three controllable parameters in simulations: A. B. C. Value of pre-insertion resistance Response time of control circuitry Distance of fault from the shore station Simulation Circuit 'X' km BU A Preinsersion resistance 100 km BU B 900 km Sf LOAD Z LOAD Z DC DC V1 X=100km/1200km V2 Results: Vary Response Time Fault distance=100km Fault distance=1200k m 600 I^2t values 500 400 300 200 100 0 0 10 20 30 40 50 Response time of shore (ms) 60 Results: Vary Fault Distance Peak Current Transient (A) 250 200 150 100 50 0 0 200 400 600 800 1000 1200 1400 Distance of fault from shore (km) 600 I^2t values. 500 400 300 200 100 0 0 200 400 600 800 1000 Fault distance from shore. 1200 1400 Conclusions A sub sea observatory NEPTUNE is the first of its kind and will open up new and exciting areas of scientific research The NEPTUNE power system implements a ‘dc network’ Version 1 dc breaker is designed and a hardware prototype was built in lab Version 2, the preferred design choice is philosophically different from conventional terrestrial power systems Transient studies of the system is performed using EMTP for worst-case scenarios from the point of view of component design and fault analysis Theoretical analysis of the cable was performed and EMTP models were developed for the above Future Work DC breaker prototype for Version 2 Control and monitoring systems for the above using microcontroller and/or array logic A comprehensive transient model for the entire NEPTUNE network which is generic enough to simulate any fault type and any operating scenario