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Sensors for Humanoid Robot Daniel Baptista1 Filipe M. T. Silva1 Vítor M. F. Santos2 1 Department of Electronics and Telecommunications 2 Department of Mechanical Engineering University of Aveiro, PORTUGAL Centre for Mechanical Technology and Automation  TEMA Institute of Electronics Engineering and Telematics  IEETA  http://www.mec.ua.pt/robotics UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Overview  Introduction  Sensors for humanoid  Feet Sensors • Strain gauges > New Solutions » Load cell » The linear variable differential transformer (LVDT) » Capacitive sensors » The pressure linear potentiometer » Multi-Axis Force/Torque Sensor     Accelerometers Gyroscope Electronic Magnetic Compasses CCD Camera UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Introduction  Complete humanoid model      22 degrees of freedom Weight - 5 kg Height - 60 cm Max. width - 25 cm Foot print - 20  8 (cm2)  Actuation  Servomotors with transmission belts  Sensors  A CCD Camera  Servos’ position (through its internal potentiometers)  Sensitive feet to applied forces  Accelerometers/Inclinometers  Gyroscopes UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Envisaged sensorial capabilities Vision unit (on the head) Gyroscopes for angular velocity GYROSTAR ENJ03JA from MURATA Potentiometer for position feedback (HITEC Motor) Accelerometers for accelerations and inclinations ADXL202E from ANALOG DEVICE Motor electric current Sensitive feet Strain gauges on a slightly compliant material UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors  The strain gauges sensors esteem the Humanoid’s body balance  There are 4 strain gauges sensors on each foot. They are used to…  measure ground reaction forces  calculate the location of the Center of Pressure (CoP) Adjustable screw Strain Gauge Flexible beam Foot base UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors  The first version of strain gauges amplifier  No temperature compensation  Unbalanced Wheatstone bridge Power regulator PIC Reset button Power plug Piggy-back board 1 CAN bus PWM plugs Servo fuse RS232 plug Fuse status LED Piggy-back board 2 Connector to sensor Unit CAN Address Connector to sensor UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors  The second version of strain gauges Amplifier  High consumption of current  Bad contact in connectors the white board UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors  The third version of strain gauges amplifier  The mechanical screw adjust in the feet introduces perturbations  The potentiometer in the bridge causes problems PCB Design  But, we are not satisfied! UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 1  Load Cell  The load cell used piezoresistors sensors in Wheatstone bridge  The force sensor operates on the principle that the resistance of silicon implanted in the piezoresistors will increase when the resistors flex under an applied force. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 2  The linear variable differential transformer (LVDT)  The transformer has three solenoidal coils placed end-to-end around a tube. The centre coil is the primary, and the two outer coils are secondaries.  A cylindrical ferromagnetic core, attached to the object whose position is to be measured, slides along the axis of the tube. As the core moves, these mutual inductances change, causing the voltages induced in the secondaries to change.  The coils are connected in reverse series, so that the output voltage is the difference between the two secondary voltages. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 3  Capacitive sensors  Capacitive sensors measure the distance between two plates via their capacitive effect UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 4  The pressure linear potentiometer  Implementation in Sony’s SDR-4X and suspected in QRIO  There are 4 force sensors in the foot sole. The sensors are specially designed diaphragm type sensor. The measurable range is 0~5 kg and the resolution is 10g. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 5  The Multi-Axis Force/Torque Sensor system measures all six components of force and torque  Strain gauge sensor is attached to each measurement beam and each beam measures only one component of translational force. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Feet sensors – New solution 5  Honda’s ASIMO utilizes six-axis force sensors in each foot of the robot.  These sensors measure forces and moments in all three directions as seen at the ankle. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Accelerometer/Inclinometer  The Accelerometer/Inclinometer used are ADXL202E (Analog Devices).  The ADXL202E will measure accelerations with a fullscale range of ±2 g.  The ADXL202E can measure both dynamic acceleration (e.g., vibration) and static acceleration (e.g., gravity). When the accelerometer is oriented so both its X and Y axes are parallel to the earth’s surface it can be used as a two axis tilt sensor with a roll and a pitch axis. Pitch  ASIN ( Ax / 1g ) Roll ASIN ( Ay / 1g ) UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Accelerometer/Inclinometer  Circuit of conditioning signal for Accelerometer /Inclinometer UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Accelerometer/Inclinometer  Gravity acceleration measurement  Static acceleration (gravity)  Dynamic acceleration (gravity + dynamic moving) UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Gyroscope  Piezoelectric Vibrating Gyroscopes  The gyroscopes is an angular velocity sensor that uses the phenomenon of Coriolis force, which is generated when a rotational angular velocity is applied to the vibrator. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Gyroscope  Piezoelectric Vibrating Gyroscopes (GYROSTARr) (muRata) UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Electronic Magnetic Compasses  Electronic Compasses  Two-axis magnetic compasses measure the horizontal vector components of the earth's magnetic field using two sensor elements in the horizontal plane but orthogonal to each other. UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics CCD Camera  Unibrain Fire-i Digital Board Camera UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics CCD Camera  OpenCv the image processing  Color Filter  Template match UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Sensors for Humanoid Robot End Thank you Daniel Baptista1 Filipe M. T. Silva1 Vítor M. F. Santos2 UNIVERSITY OF AVEIRO, PORTUGAL Centre for Mechanical Technology and Automation Institute of Electronics Engineering and Telematics Power Management  Low Dropout Linear Regulator UCC283-5 3A (Texas Instrument) PCB Design