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Sensors and Measurements Penderia & Pengukuran ENT 164 Piezoelectric Sensors Hema C.R. School of Mechatronics Engineering Northern Malaysia University College of Engineering Perlis , Malaysia Contact no: 04 9798442 Email: [email protected] 1 General Structure of Measurement System SENSING ELEMENT INPUT TRUE VALUE Piezo-electric Hall effect SIGNAL CONDITIONING ELEMENT OUTPUT SIGNAL PROCESSING ELEMENT DATA PRESENTATION ELEMENT MEASURED VALUE 2 Sensing Elements Resistive silicon temperature & strain Capacitive Pressure, level ,strain & humidity Inductive strain pressure temperature Thermo Electric temperature Piezoelectric O2 vibration , force & acceleration Electro Chemical gas composition & ionic concentration Flow Hall Effect Sensor Magnetic field 3 Piezoelectric Sensing Elements 4 The word piezo is derived from the Greek piezein, which means to squeeze or press. The effect known as piezoelectricity was discovered by brothers Pierre and Jacques Curie in 1880. Crystals which acquire a charge when compressed, twisted or distorted are said to be piezoelectric. Piezoelectric materials also show the opposite effect, called converse piezoelectricity, where the application of an electrical field creates mechanical deformation in the crystal. 5 Further Reading : Crystal classes & Piezoelectric crystal classes Crystals Crystals are naturally occurring material that can be induced to resonate or vibrate at an exact frequency. Crystals are anisotropic materials physical properties depend on the direction Quartz, a piezoelectric crystal that provides excellent mechanical and electrical stability, acquires a charge when compressed, twisted, or distorted. Quartz crystals are used as active elements in oscillators A Quartz "Crystal" Isotropic materials have same physical properties in all directions 6 Piezoelectric Materials Quartz (SiO2) Barium Titanate (BaTiO3) Gallium Orthophosphate (GaPO4), Polymer materials like rubber, wool, wood and silk exhibit piezoelectricity to some extent Applications Microphones, guitars, sonar, motors microbalances, clocks and vibration sensors. 7 Piezoelectric Effect 8 When force is applied to a crystal , the crystal atoms are displaced from their normal positions Displacement x is proportional to applied force F 1 x F k (1) where k is the stiffness in the order of 2 109 Nm1 The displacement can be summarised using a transfer function 9 Transfer Function of an Element When input signal of an element is changed suddenly the output signal will not change instantaneously. The way in which an element responds to sudden input changes are termed its dynamic characteristics, which can be conveniently summarised using a transfer function Element Transfer Function: G s f 0 s f i s f 0 s G s f i s Transfer function of an output signal is the product of element transfer function and transfer function of the input signal 10 Transfer Function Of Second Order Elements Sensor converts force into displacement , diagram shows the conceptual model which has a mass m kg, a spring of stiffness k N/m and a damper constant Ns/m. The system is initially at rest at time t =0so that the initial velocity x0 0 and the initial acceleration x 0 0 . The initial input force F(0-) is balanced by the spring force at the initial displacement x(0-) kx Spring k F Mass m Damper . x kx x=0 Model of an Elastic force sensor an analogous system to a piezo force sensor 11 F (0) kx(0) (i) If input force is suddenly increased at t = 0, then element is no longer in a steady state and its dynamic behavior is described by Newton ‘s second law resultant force = mass x acceleration F kx x m x (ii) and m x x kx F Defining F and x to be deviations in F and x 12 F F F (0), x x x(0) (iii) x x, x x The differential equation m x x kx F now becomes m x x kx(0) kx F (0) F Which using equation (i) reduces to m x x kx F i.e m d 2 x dx 1 x F 2 k dt k dt k (iv) Second-order Linear Differential Equation 13 If we define k Undamped natural frequency n m and Damping ratio then rad /s 2 km m / k 1 / n2 , / k 2 / n (v) Eqn.(iv) can be expressed in standard form 1 d x 2 dx 1 x F 2 2 n dt n dt k 2 (xi ) (vi) Second-order Linear Differential Equation 14 d f (t ) sf ( s ) f (0) dt d2 2 f ( t ) s f ( s ) sf (0) f (0) 2 dt Laplace Transform of Time functions f(t) To find transfer function of the element we use Laplace transform of equation (vi) 1 2 2 [ s x ( s) sx(0) x(0)] [ s x ( s) x(0)] x ( s) 2 n n 1 F (s) k (vii) Since x ( 0 ) x (0 ) 0 and x ( 0 ) 0 Equation (vii) reduces to 15 1 2 2 1 s 1 x ( s) F ( s) 2s n k n (viii) Thus x(s) F ( s) 1 G(s) k Where 1/k =steady-state sensitivity K 1 G( s) 1 2 2 2 s s 1 n n (ix) Transfer Function for a second–order element 16 Transfer Function of a Piezoelectric Element Using transfer function for a second order element G( s ) 1 1 2 2 s s 1 2 n n x and F can be represented by the second order transfer function 1 x k (s) 1 2 F ( s ) s 1 2 n n Where natural frequency 2f n n f n = 10 to 100 kHz (2) is large and damping ratio = 0.01 17 Further Reading : Page 56 - Bentley This deformation of crystal lattice results in crystal acquiring a charge q , proportional to x q = Kx (3) From equation (1) and (3) we get K q F dF k (4) Direct Piezoelectric Effect K CN 1 is the charge sensitivity to force where d k 18 A piezoelectric crystal gives a direct electrical output, proportional to applied force, so that a secondary displacement sensor is not required. Piezoelectric crystals also produce an inverse effect where an voltage applied to the crystal causes a mechanical displacement. x dV (5) Inverse Piezoelectric Effect inverse effect is used in ultrasonic transmitters CN 1 is identical with mV 1 19 Measuring ‘q’ Metal electrodes are deposited on opposite faces of the crystal to form a capacitor to measure the charge q t Piezoelectric crystal Metal Plate Capacitance of the parallel plate capacitor formed 0A (6) CN t 0 Further Reading : Page 160 - Bentley Permittivity of free space (vacuum) Relative permittivity or dielectric constant of the insulating material (here the piezo ) A Area of plate 20 The crystal can be represented as charge generator q in parallel with a capacitance C N or a Norton equivalent circuit consisting of current source iN in parallel with C N . Magnitude of iN is dq dx iN K dt dt (7) 21 Further Reading : Page 82 - Bentley transfer function form of iN iN ( s ) Ks x where d/dt is replaced by the Laplace operator For steady force (8) s F, F and x are constant with time Such that dx/dt and iN are zero. 22 Further Reading: http://en.wikipedia.org/wiki/Laplace_transform#Formal_definition Piezoelectric Force Measurement System 23 Circuit of a force measurement system iN Piezoelectric Crystal CN CC Capacitive Cable RL V L Figure 1. Piezoelectric Force measurement system Recorder Consider a piezoelectric crystal connected to a recorder where RL is a pure resistive load CC is pure capacitance of the cable VL is the recorder voltage 24 Transfer function relating to VL and iN is VL ( s ) RL iN ( s ) 1 RL C N CC s (9) Overall system transfer function relating recorder voltage VL to input force F is VL VL iN x s F i N x F (10) 25 Further Reading : Page 84 - Bentley 1 x k (s) 1 2 F ( s ) s 1 n2 n From equation (2),(8) and (9) we get 1 VL RL k s Ks 1 2 2 1 RL C N CC s F s s 1 2 iN ( s ) Ks x VL ( s ) RL iN ( s ) 1 RL C N CC s n n RL C N CC s K 1 1 k C N CC 1 RL C N CC s 1 s 2 2 s 1 2 n n VL d s 1 s C N CC 1 s 1 2 2 F 2 s s 1 n n (11) Transfer Function for basic Piezoelectric force measurement system where RL CN CC (Tau ) 26 Disadvantages of the basic piezoelectric system 1.Steady state sensitivity is equal to d / CN CC . Thus the system sensitivity depends on the cable capacitance CC i.e. length and type of cable. 2.The dynamic part of the system transfer function is (ignoring recorder dynamics) s 1 G( s) s 1 1 2 2 2 s s 1 n n (12) The second term is characteristic of all elastic elements and cannot be avoided , however it causes no problem if the highest signal frequency MAX is well below n (Tau ) 27 The first term s / s 1indicates that system cannot be used for measuring d.c. and slow varying forces. Illustration Consider a frequency response characteristics plot for G j and arg G j of a typical measurement system iN Piezoelectric Crystal CN CC Capacitive Cable RL V L Figure 1. Piezoelectric Force measurement system Recorder 28 Amplitude Ratio G j 1 2 1 2 2 1 4 2 n2 n 2 (13) 2 2 n 0 1 1 Phase difference arg G j 90 tan tan 1 2 n2 Figure 2: Approximate Frequency Response Characteristics Piezoelectric Measurement System with charge amplifier 29 s The s 1 term causes a low frequency roll-off so that G j 0 at 0 and system cannot be used for frequencies much below 1 These disadvantages can be overcome by introducing a charge amplifier into the system as shown in Figure 2 30 This system gives an output proportional to iN dt i.e. an output proportional to charge q . Since iN dq the system gives a non zero dt output for steady force input. From Figure 3 we Have i1 iF i (14) and charge on feedback capacitor C F is qF CF V VOUT (15) For an ideal operational amplifier we have i i 0 and V V In this case we have V V 0 and iF dqF dt so that i1 iF dqF dVOUT C F dt dt (16) 31 Since the potential drop across C N and CC is zero dq i1 iN dt (17) From equation (16) and (17) we have dVOUT 1 dq dt CF dt i.e. VOUT q CF (18) Transfer Characteristic Of Ideal Charge Amplifier From equation (18), (3) and (2) the overall transfer function for force measurement system is V OUT d 1 ( s) C F 1 2 2 F 2 s s 1 n 2 Transfer Function for Piezoelectric system with Ideal Charge Amplifier (19) 32 The steady state sensitivity is now d C i.e. it F depends only on the capacitance CF of the charge amplifier and is independent of transducer and cable capacitance Common Piezoelectric materials Quartz Lead zirconium titanate (PZT) Barium titanate (BaTi2O3) PolyVinylidine DiFluoride (PVDT) 33 Piezoresistive Sensing Elements 34 Piezoresistivity is defined as the change in resistivity of a material with applied mechanical strain e and is represented by the term 1e in the equation (20) 1 G 1 2v e (20) Gauge factor of Strain gauge v is Poisson’s Ratio Silicon doped with small amounts of n type or p type materials exhibits a large piezoresistive effect and is used to manufacture strain gauges. 35 Further Reading : Page 158 - Bentley Poisson’s Ratio When a sample of material is stretched in one direction, it tends to get thinner in the other two directions. Poisson's ratio (v) is a measure of this tendency. It is defined as the ratio of the strain in the direction of the applied load to the strain normal to the load. For a perfectly incompressible material, the Poisson's ratio would be exactly 0.5. Most practical engineering materials have v between 0.0 and 0.5.. 36 Reference 1. ‘Principles of Measurement Systems’ by John P Bentley. [Text book] 2. http://www.resonancepub.com/piezoele.htm 3. http://hyperphysics.phyastr.gsu.edu/hbase/solids/piezo.html 4. ‘Piezoelectric Transducers and Applications’ by Antonio Arnau 37