Download the overview brochure - Kniel System

Product Overview
POWER SUPPLIES
KNIEL MAKES THE DIFFERENCE
EVERYTHING TO MAKE THE DIFFERENCE.
2
Uncompromising quality, highly qualified engineering and
sophisticated service – Kniel power supplies set standards.
For your success.
Founded in 1975 by Helmut Kniel, the company has been pursuing a clear concept right from the very start: specialisation. By
focussing on power supplies, in conjunction with one hundred
percent in-house production, the company now, as then, achieves
a level of product quality that has made Kniel power supplies not
only legendary but, above all, a secure and lasting investment in
the future.
This is a philosophy that is still valid even today. One thing more
than anything else counts in a time in which electronic applications and components not only are widespread but have also
become highly sensitive: uncompromising reliability of the power
supply.
We see ourselves as manufacturers but also as service providers.
Besides developing pure standard products, we also develop
customised modifications and both design and manufacture individual and highly specific solutions.
Trust in the know-how and the stringent manufacturing and
inspection methods of a specialist in power supplies.
Kniel makes the difference.
Content:
low emission
6 –10
Primary switched PS
11 – 15
DC/DC-converters
16 – 18
Modules
19 – 21
Linearly regulated PS
22 – 25
Installation units
26 – 31
energy 1500/3000
32 – 40
Accessories
41 – 45
Kniel Headquarters, Karlsruhe
Kniel BV, Ede/Netherlands
3
SOLUTION-ORIENTATED
APPROACH.
The development.
No innovation without systematic engineering. Our creative and
experienced development teams plan tomorrow‘s reality:
innovative and customised power supplies in compliance with
all relevant regulations, such as VDE, EN, IEC and UL, besides our
in-company standards.
The fact is: all power supplies feature the same, high quality
and safety standard and meet the demand for maximum
electrical and mechanical functionality.
This means that Kniel‘s customers can expect something
special, in future as well – and this is what makes the difference.
4
QUALITY AND EFFICIENCY.
The production.
Individual production and maximum efficiency are not contradictory at Kniel. This is particularly the case in view of broad product diversity and small quantities. In addition to our state-ofthe-art, automated production workflow, we bank on streamlined manual operations: always in
new configurations and combinations and in perfect interplay.
The focus is always on quality assurance, and this is why we aim at maximum manufacturing
penetration and produce a great deal in-house: for example transformers, all mechanical parts
and vacuum impregnation. This is a convincing advantage for customized modification of
machinery and installations!
Here as well: everything to make the difference.
5
LOW EMISSION | 13 W UP TO 120 W
19”-RACK UNITS AND MODULES
The sum of all advantages in the case of linear regulators and switched-mode power supply units
Sensitive systems in sensory technology, measurement
technology and image processing. Systems in which
problems arise due to the by-pass currents being too
high. Devices in which a good decoupling between the
primary and secondary side is important.
6
Nearly spikes-free!
A comparison demonstrates: the output
voltage of our “low-emission“ series offers
the most well-balanced performance.
The advantages of the individual topologies
linearly regulated
power supplies
conventional switched
power supplies
No hard-switched elements,
so interference emission is
low
Small volume
Low HF coupling voltage
between primary-and
secondary-side
Low thermal dissipation
low emission
Low weight
High efficiency
=
The sum of
all advantages!
Current limitation with nearly V-I-characteristic curve
Very low earth leakage currents
Wide input voltage range
Long buffer times
Interference immunity against
common mode interference
Low output voltage ripple
100 Hz
5 mV/Div
4µs/Div
1mV/Div
1mV/Div
4µs/Div
double mains frequency
CA 5.8
5 mV/Div
5 mV/Div
CP 5.10
2ms/Div
4µs/Div
1mV/Div
spikes +
operating frequency ripple
CÜ 5.5
2ms/Div
2ms/Div
7
low emission AC/DC-converter 19”/3 U
with automatic mains conversion for VIN 115 Vac and 230 Vac
Single Outputs 24 W – 120 W
Voltage
CA
CAA
8 HP
12 HP
O1
2V
–
8A
NRTL
20 A
O1
2.5 V
–
8A
NRTL
20 A
O1
3.3 V
4A
NRTL
8A
NRTL
20 A
NRTL
O1
5V
4A
NRTL
8A
NRTL
20 A
NRTL
O1
6V
3.4 A
NRTL
7A
NRTL
17 A
NRTL
O1
7V
3A
NRTL
6.5 A
NRTL
15 A
NRTL
O1
8V
2.7 A
NRTL
6A
NRTL
13.5 A
NRTL
O1
9V
2.4 A
NRTL
5.6 A
NRTL
11 A
NRTL
O1
12 V
2A
NRTL
5A
NRTL
10 A
NRTL
O1
15 V
1.6 A
NRTL
4A
NRTL
8A
NRTL
O1
18 V
1.3 A
NRTL
3.3 A
NRTL
6A
NRTL
O1
24 V
1A
NRTL
2.5 A
NRTL
5A
NRTL
O1
28 V
0.85 A
NRTL
2.1 A
NRTL
4.2 A
NRTL
O1
36 V
0.65 A
NRTL
1.65 A
NRTL
3.3 A
NRTL
O1
48 V
0.5 A
NRTL
1.25 A
NRTL
2.5 A
NRTL
O1
60 V
0.4 A
Double Outputs
1A
2A
20 W – 48 W
Voltage
8
CAA
4 HP
CAAD
CAD
4 HP
8 HP
O1
5V
–
4A
NRTL
O2
3.3 V
–
4A
NRTL
O1
5V
3A
NRTL
4A
NRTL
O2
5V
1A
NRTL
4A
NRTL
O1
5V
2A
NRTL
4A
NRTL
O2
12 V
1A
NRTL
2A
NRTL
O1
12 V
1A
NRTL
2A
NRTL
O2
12 V
1A
NRTL
2A
NRTL
O1
5V
2A
NRTL
4A
NRTL
O2
15 V
0.8 A
NRTL
1.6 A
NRTL
O1
15 V
0.8 A
NRTL
1.6 A
NRTL
O2
15 V
0.8 A
NRTL
1.6 A
NRTL
O1
5V
–
4A
NRTL
O2
24 V
–
1A
NRTL
O1
24 V
–
1A
NRTL
O2
24 V
–
1A
NRTL
O1
48 V
–
0.5 A
NRTL
O2
48 V
–
0.5 A
NRTL
low emission AC/DC-converter 19”/3 U
with automatic mains conversion for VIN 115 Vac and 230 Vac
Triple Outputs up to 50 W
Voltage
CAAM
8 HP
O1
3.3 V
O2
12 V
8A
1A
O3
12 V
1A
O1
3.3 V
8A
O2
15 V
1A
O3
15 V
1A
O1
5V
8A
O2
12 V
1A
O3
12 V
1A
O1
5V
8A
O2
15 V
1A
O3
15 V
1A
NRTL
NRTL
NRTL
NRTL
low emission high voltage
Single Outputs up to 60 W
Voltage
CAHV
110 V
0.55 A
O1
220 V
0.27 A
O1
300 V
0.2 A
O1
400 V
0.15 A
8 HP
O1
Power Supplies marked with NRTL carry the CurtisStraus mark issued by Bureau Veritas. Bureau Veritas is
a Nationally Recognized Testing Laboratory (NRTL)
recognized by OSHA in the USA.
These units are tested according to these standards:
Europa:
EN 60950-1 : 2006
USA:
UL 60950-1 (2nd Edition)
Canada:
CSA 22.2 No 60950-1-07
CB SCHEME: IEC 60950
9
low emission AC/DC-converter modules
Single Outputs MAA… / MAAF… / MAAS… 13 W – 24 W
Voltage
Series 100
O1
3.3 V
4A
O1
5V
4A
O1
12 V
2A
O1
15 V
1.6 A
O1
24 V
1A
Double Outputs MADK… / MADF… / MADS… 33 W – 48 W
Voltage
Series 160
Series 160
sym
asym
O1
5V
–
4A
O2
3.3 V
–
4A
O1
5V
4A
–
O2
5V
4A
–
O1
5V
–
4A
O2
12 V
–
2A
O1
12 V
2A
–
O2
12 V
2A
–
O1
5V
–
4A
O2
15 V
–
1.6 A
O1
15 V
1.6 A
–
O2
15 V
1.6 A
–
O1
5V
–
4A
O2
24 V
–
1A
O1
24 V
1A
–
low
O2 emission
24 VDC/DC-Wandler
1A
– 19”/3 HE
low emission DC/DC-converter 19“/3 U
Single Outputs DCA… 33 W – 60 W
Input 43 Vdc – 53 Vdc
Voltage
8 HP
O1
3.3 V
8A
O1
5V
8A
O1
12 V
5A
O1
15 V
4A
O1
24 V
2.5 A
O1
36 V
1.7 A
O1
48 V
1.25 A
O1
60 V
1A
low emission 19”/6 U
Up to two power supplies of the “low emission“ series and with
the same overall width can be combined in one 6-height-module
(6 U) slide-in module. This allows you to configure power
supplies with up to four outputs.
Please contact us, we‘ll be more than willing to elaborate your
ideal combination for you.
10
PRIMARY SWITCHED POWER SUPPLIES 3 U / 6 U |
13 W UP TO 360 W
Fixed voltage or programmable
Application areas
10 – 30 m deep under the Hamburg residential area Bahrenfeld is the
double ring line of „Desy“, the major research centre. Here protons and
electrons circulate the 6,336 m long stretch 50,000 times a second.
Kniel is also involved here. Specifically developed power supplies
feed the control system for the superconductive magnets.
11
Primary Switched Power Supplies 3 U
Single Outputs 13 W – 360 W
Voltage
CPW
CPA
CPA
CXW
CPA
CPA
4 HP
(PB)*
8 HP
(PB)*
12 HP
(PB)*
16 HP
(PB)*
24 HP
(PB)*
28 HP
(PB)*
O1
3.3 V
4A
–
12 A
(14.5 A)
20 A
(24 A)
40 A
(45 A)
–
–
–
–
O1
5V
4A
–
12 A
(14.5 A)
20 A
(24 A)
40 A
(45 A)
–
–
–
–
–
O1
12 V
2A
–
6A
(7 A)
9A
(11 A)
17 A
(20 A)
–
–
27 A
O1
15 V
1.6 A
–
5A
(6 A)
8A
(9 A)
14 A
(16 A)
–
–
23 A
–
O1
24 V
1A
–
3A
(3.5 A)
5A
(6 A)
8.5 A
(10 A)
–
–
15 A
–
O1
28 V
0.8 A
–
2.6 A
(3 A)
4A
(5 A)
7.5 A
(8.5 A)
13 A
–
–
–
O1
36 V
–
–
2A
(2.3 A)
–
–
6A
(6.5 A)
10 A
–
–
–
O1
48 V
0.5 A
–
1.5 A
(1.75 A)
2.5 A
(3 A)
4.5 A
(5 A)
7.5 A
–
–
–
O1
60 V
0.4 A
–
1.2 A
(1.4 A)
2A
(2.4 A)
3.5 A
(4 A)
6A
–
–
–
Double Outputs 15 W – 144 W
Voltage
CPWD
CPD
CPD
CPD
CPD
sym
asym
sym
asym
4 HP
(PB)*
8 HP
8 HP
(PB)*
14 HP
(PB)*
14 HP
O1
5V
2A
–
–
(PB)*
–
–
–
–
–
(PB)*
–
O2
5V
1A
–
–
–
–
–
–
–
–
(13 A)
O1
5V
2A
–
–
6A
–
–
–
12 A
O2
12 V
1A
–
–
2A
(2.5 A)
–
–
3A
(4 A)
O1
5V
2A
–
–
6A
–
–
–
12 A
(13 A)
O2
15 V
0.8 A
–
–
1.6 A
(2 A)
–
–
2A
(2.5 A)
O1
5V
–
–
–
6A
–
–
–
8A
(13 A)
O2
24 V
–
–
–
1A
–
–
–
3A
O1
12 V
1.5 A
–
2A
(2.5 A)
3A
(3.5 A)
3.5 A
(4 A)
5A
(6 A)
O2
12 V
1A
–
2A
(2.5 A)
1A
(1.5 A)
3.5 A
(4 A)
2A
(2.5 A)
O1
15 V
1.2 A
–
1.6 A
(2 A)
2.5 A
(3 A)
3A
(3.5 A)
4A
(4.5 A)
O2
15 V
0.8 A
–
1.6 A
(2 A)
1A
(1.5 A)
3A
(3.5 A)
2A
(2 A)
O1
24 V
0.8 A
–
2A
–
–
–
–
–
–
–
O2
5V
1A
–
2A
–
–
–
–
–
–
–
O1
24 V
–
–
1.2 A
(1.5 A)
–
–
–
–
–
–
O2
24 V
–
–
1.2 A
–
–
–
–
–
–
–
Special features
Without derating, high output power up to +70 °C Tamb
Operating-temperature range between –25 °C and +70 °C
All units adapted to the thermal conditions of the
compact 19” with drawable-unit packaging system
20 % more power for dynamic loads by Power Boost
48h Burn-In-Test at an ambient temperature of +70 °C and with
the nominal load
The output voltages of the multiple devices have
separate potentials and can thus be freely interconnected
Robust mechanical structure with aluminium sections, blackanodised
High mechanical loading capacity (oscillations / shocks)
12
Tamb [°C]
Power Boost *(PB) up to 120% INOM
Primary Switched Power Supplies 3 U
Triple Outputs 24 W – 144 W
Voltage
CPWM
CPM
CPM
CPM
sym
unsym
4 HP
(PB)*
8 HP
(PB)*
14 HP
(PB)*
O1
5V
2A
–
10 A
(12 A)
12 A
(13 A)
14 HP
13 A
O2
12 V
0.5 A
–
1A
–
2A
(2.5 A)
1.2 A
O3
12 V
1A
–
1.5 A
–
2A
(2.5 A)
4A
O1
5V
2A
–
10 A
(12 A)
12 A
(13 A)
13 A
O2
15 V
0.5 A
–
1A
–
2A
(2.5 A)
1.2 A
O3
15 V
1A
–
1.5 A
–
2A
(2.5 A)
4A
O1
5V
–
–
–
–
12 A
(13 A)
–
O2
24 V
–
–
–
–
1A
(1.2 A)
–
O3
24 V
–
–
–
–
1A
(1.2 A)
–
Thanks to the vast experience and ingenuity of our engineers you
are guaranteed innovative and individual solutions.
Everything to make the difference
KNIEL
guarantee
Availability guarantee par excellence
State-of-the-art technologies are short-lived. Product cycles are becoming shorter and shoter. This rule does not always apply because many capital goods
are still used for long periods even today, in particular if they involve investments to the tune of millions. Kniel makes the difference: even many years later, we guarantee our customers that we will provide spare parts and reliable, fast servicing. We are a little proud of the fact that we were able to supply one customer with an identically designed replacement after no less than 27 years of operation!
Note: nothing is more expensive than a “cheap“ power supply.
Invest in the future with outstanding product quality – from Kniel.
13
Primary Switched Power Supplies 6 U
Single Outputs FP… 132 W – 240 W
As standard: boundless diversity
in relation to input and output voltages
– to meet your requirements!
Voltage
12 HP
O1
3.3 V
40 A
O1
5V
40 A
O1
12 V
17 A
O1
15 V
14 A
O1
24 V
10 A
O1
28 V
8A
(PB)*
Double Outputs FPD… up to 120 W
Voltage
8 HP
(PB)*
O1
12 V
4A
(6 A)
O2
12 V
3.5 A
(4 A)
O1
15 V
3.5 A
(4 A)
O2
15 V
3.5 A
(4 A)
Triple Outputs FPM… 120 W – 300 W
Voltage
8 HP
(PB)*
sym
8 HP
(PB)*
asym
12 HP
12 HP
16 HP
16 HP
sym
asym
sym
asym
40 A
O1
5V
12 A
(14 A)
13 A
(15 A)
25 A
25 A
40 A
O2
12 V
2A
(2.5 A)
1A
(1.2 A)
3A
5A
4A
6A
O3
12 V
2A
(2.5 A)
3A
(4 A)
3A
2A
4A
2A
O1
5V
12 A
(14 A)
13 A
(15 A)
25 A
25 A
40 A
40 A
O2
15 V
2A
–
1A
(1.2 A)
2.5 A
4A
3.5 A
5A
O3
15 V
2A
–
2.6 A
(3 A)
2.5 A
2A
3.5 A
2A
16 HP
16 HP
Quadruple Outputs FPQ… 200 W – 300 W
Voltage
12 HP
12 HP
sym
asym
sym
asym
O1
5V
25 A
25 A
40 A
40 A
O2
24 V
2A
2A
2A
2A
O3
12 V
2A
1A
2A
1A
O4
12 V
2A
3A
2A
3A
O1
5V
25 A
25 A
40 A
40 A
O2
24 V
2A
2A
2A
2A
O3
15 V
2A
1A
2A
1A
O4
15 V
2A
3A
2A
3A
O1
24 V
–
–
10 A
–
O2
5V
–
–
10 A
–
O3
12 V
–
–
2A
–
O4
12 V
–
–
2A
–
O1
24 V
–
–
10 A
–
O2
5V
–
–
10 A
–
O3
15 V
–
–
2A
–
O4
15 V
–
–
2A
–
14
Example signal assignment
PFS high – active
Options
VIN
Logic-signals
such as Power-Fail,
AC-Fail und
Sys-Reset are
integrated in the
units on request –
for example
for VMEbus
applications.
mains
0V
H
PFSSignal L
VOUT
output
voltage
tB
tp
t Buff
power loss
t/ms
Primary Switched Power Supplies 3 U, programmable
Vout programmable
The units of the series CPAU have an analog programmable output
voltage and automatic input range switching for VIN 115 Vac and
230 Vac (range 90 - 132 Vac and 185 - 264 Vac ).
Vout programmable with:
0 – 5V
0 – 10 V
resistance
Single Outputs CPAU… 120 W – 360 W
Voltage
20 HP
24 HP
28 HP
O1
0 – 8V
15 A
28 A
40 A
O1
0 – 15 V
10 A
20 A
–
O1
0 – 30 V
8A
12 A
–
O1
0 – 60 V
4A
6A
–
Characteristic curve CPAU
VOUTmax
range of admissible continuous load
range 2
IN
IN = nominal current
IB = current limiting
Range 2 = admissible
range of overload.
Time response overload to
continuous load
max. 30 %.
IB
Vout and Iout programmable and readable
The series CXWUI.../MON is designed for precise programming of
the output voltage and output current. Output voltage and output current can be monitored by means of the two monitor outputs. All
signal voltages are normalized to 5V and applied to negative output.
The unit comes with a wide range input with PFC
100 – 240 Vac (range 90 – 264 Vac).
Vout and Iout programmable and readble with:
0 –5V
V/I characteristic curve CXWUI
VOUT/%
100
Single Outputs CXWUI… /MON up to 240 W
Voltage
16 HP
O1
0 – 15 V
0 – 14 A
O1
0 – 30 V
0– 7A
O1
0 – 60 V
0– 4A
100
IOUT/%
Constant output voltage and constant
output current (current source)
15
DC/DC-CONVERTER 3 U / 6 U | 20 W UP TO 240 W
with 100 % power rating in the operating temperature range –25 °C to +70 °C Tamb
Application areas
For example for emergency power supplies, for
DC systems and for applications in stationary and
mobile traffic engineering (railways, buses).
16
Special features
Power Boost up to 120 % INOM
100 % output power up to +70 °C ambient temperature
Temperature range between –25 °C and +70 °C Tamb without derating
Trouble-free operation even in combination with supply voltages
subject to high residual ripple, saving on additional, external
filtering complexity
Clearances in air and creepage distances according to EN 60950 /
IEC 950
General electrical isolation between input and output for
universal use of all Kniel DC/DC-converters
Efficiency 78 – 86 %
Practically orientated control characteristics
Low output ripple (twin filter)
Typical input voltage ranges:
18 – 36 Vdc
36 – 75 Vdc
75 – 150 Vdc 150 – 300 Vdc
Tamb [°C]
DC/DC-Converter 3 U
Input from 18 Vdc up to 300 Vdc
Single Outputs DC… 20 W – 240 W
Voltage
4 HP
(PB)*
8 HP
(PB)*
12 HP
(PB)*
14 HP
(PB)*
18 HP
(PB)*
20 HP
(PB)*
24 HP
(PB)*
4A
–
10 A
(12 A)
16 A
(19 A)
20 A
(24 A)
–
–
30 A
(36 A)
36 A
(42 A)
2A
–
4.5 A
(5 A)
7A
(8 A)
9A
(11 A)
–
–
13 A
(16 A)
16 A
(18 A)
1.6 A
–
3.5 A
(4 A)
6A
(7 A)
7.5 A
(9 A)
–
–
11 A
(14 A)
14 A
(16 A)
1A
–
2.5 A (2.8 A)
–
–
48 V
0.5 A
60 V
0.4 A
O1
5V
O1
12 V
O1
15 V
O1
24 V
O1
36 V
O1
O1
4A
(5 A)
5A
(6 A)
–
–
8A
(10 A)
10 A
(11 A)
–
–
–
–
–
–
–
5 A (6.5 A)
6A
(7 A)
–
1.25 A (1.4 A)
2.5 A
(3 A)
–
–
4A
(5 A)
5 A (5.5 A)
–
–
–
1 A (1.2 A)
2 A (2.4 A)
–
–
3A
(4 A)
4 A (4.5 A)
–
–
–
Double Outputs DCD… 20 W – 100 W
Voltage
4 HP
(PB)*
8 HP
(PB)*
16 HP
(PB)*
2A
–
5A
(6 A)
12 A
(14 A)
1A
–
2 A (2.5 A)
2A
–
5A
(6 A)
12 A
(14 A)
0.8 A
–
1.6 A
(2 A)
3.5 A
(4 A)
1.5 A
–
2A
(3 A)
O1
5V
O2
12 V
O1
5V
O2
15 V
O1
12 V
O2
12 V
1A
–
2 A (2.5 A)
4 A (4.5 A)
O1
15 V
1.2 A
–
2 A (2.5 A)
4 A (4.5 A)
O2
15 V
0.8 A
–
1.6 A
(2 A)
4 A (4.5 A)
5 A (5.5 A)
3.5 A
(4 A)
Triple Outputs DCM… 24 W – 100 W
Quadruple Outputs… DCQ… 100 W
Voltage
Voltage
4 HP
(PB)*
8 HP
(PB)*
16 HP
(PB)*
sym
16 HP
(PB)*
asym
O1
5V
16 HP
(PB)*
10 A
(12 A)
O1
5V
2A
–
10 A
(12 A)
(14 A)
O2
12 V
1 A (1.5 A)
O2
12 V
0.1 A
–
1A
–
2 A (2.5 A)
1 A (1.5 A)
O3
24 V
2 A (2.5 A)
O3
12 V
1A
–
1.5 A
–
2 A (2.5 A)
4 A (4.5 A)
O4
12 V
1A
1.5 A)
O1
5V
2A
–
10 A
(12 A)
(14 A)
O1
5V
10 A
(12 A)
O2
15 V
0.1 A
–
1A
–
2 A (2.5 A)
1 A (1.5 A)
O2
15 V
1 A (1.5 A)
O3
15 V
0.8 A
–
1.5 A
–
2 A (2.5 A)
3 A (3.5 A)
O3
24 V
2 A (2.5 A)
O4
15 V
1 A (1.5 A)
12 A
12 A
(14 A)
(14 A)
12 A
12 A
17
DC/DC-Converter 6 U
Input from 18 Vdc up to 300 Vdc
Triple Outputs FDCM… 120 W – 200 W
Voltage
8 HP
(PB)*
sym
8 HP
(PB)*
asym
12 HP
(PB)*
sym
12 HP
(PB)*
asym
O1
5V
12 A
(14 A)
12 A
(14 A)
20 A
(25 A)
20 A
(25 A)
O2
12 V
2A
(2.5 A)
1A
(1.5 A)
3A
(3.5 A)
4.5 A
(5 A)
O3
12 V
2A
(2.5 A)
4A
(4.5 A)
3A
(3.5 A)
1.5 A
(2 A)
O1
5V
12 A
(14 A)
12 A
(14 A)
20 A
(25 A)
20 A
(25 A)
O2
15 V
2A
(2.5 A)
1A
(1.5 A)
2.5 A
(3 A)
3.5 A
(4 A)
O3
15 V
2A
(2.5 A)
3A
(3.5 A)
2.5 A
(3 A)
1.5 A
(2 A)
(PB)*
Quadruple Outputs FDCQ… 120 W – 200 W
Voltage
8 HP
(PB)*
12 HP
O1
5V
10 A
(12 A)
–
–
O2
12 V
1A
(1.5 A)
–
–
O3
24 V
2A
(2.5 A)
–
–
O4
12 V
1A
(1.5 A)
–
–
O1
5V
10 A
(12 A)
–
–
O2
15 V
1A
(1.5 A)
–
–
O3
24 V
2A
(2.5 A)
–
–
O4
15 V
1A
(1.5 A)
–
–
O1
5V
–
–
20 A
(25 A)
O2
24 V
–
–
2A
(2.5 A)
O3
12 V
–
–
2A
(2.5 A)
O4
12 V
–
–
2A
(2.5 A)
O1
5V
–
–
20 A
(25 A)
O2
24 V
–
–
2A
(2.5 A)
O3
15 V
–
–
2A
(2.5 A)
O4
15 V
–
–
2A
(2.5 A)
18
Application areas
With the scraper in the pipe.
In pipelines pipe walls are
inspected and damages are
localised with a high degree
of accuracy.
A huge demand of reliability
and mechanical stress for
Kniel DC/DC- converters.
MODULES | 18 W UP TO 60 W
Primary Switched Power Supplies and DC/DC-Converters
Flexible and convenient thanks to various
installation- and connection types
The ideal supplement to an existing power supply,
e.g. in control and systems construction. Thanks to
the flexible attachment possibilities (wall or DIN-rail assembly)
it can also be used for mobile traffic and
measurement technology.
19
1.
2.
Types of assembly
1. For screw attachment on assembly
plates in the control cabinet or for
back wall assembly in a 19” rack.
2. For card slots in a 19” system,
connectable with a H15 multiple
plug.
3.
3. For DIN rail assembly flat, with
attachment clips on the side wall
(for DIN rail according to EN
50022).
4.
4. For DIN rail assembly on the front
side, with attachment clips (for
DIN rail according to EN 50022).
Connection methods
5.
5. Detachable angled terminal screw
strip (Combicon 15 pole). The
connection cables exit laterally.
6.
6. Detachable straight terminal screw
strip (Combicon 15 pole). The connection cables exit straight.
Special features
All quality characteristics comply with the high quality standard of the 19” power supplies
The very sturdy housing made of chromated aluminium extrusion moulded sections meets high demands
placed on mechanical stress from vibration to shock
and climatic stress situations
Externally the modules are protected by a special
paint
General voltage separation input to output
as well as output to output
20
Typical power ranges
18 – 60 Watt
1 – 3 Output voltages per unit
Modules – Primary Switched
Power Supplies
Modules – DC/DC-Converters
Input 18 Vdc – 300 Vdc
Single Outputs MPK… / MPF… / MPS… 20 W – 60 W
Voltage
Series 100
Series 140
Single Outputs MDCK… / MDCF… / MDCS… 35 W – 60 W
Series 160
Voltage
Series 140
Series 160
O1
5V
4A
7A
10 A
O1
5V
7A
10 A
O1
12 V
2A
3A
4.5 A
O1
12 V
3A
4.5 A
O1
15 V
1.6 A
2.5 A
3.5 A
O1
15 V
2.5 A
3.5 A
O1
24 V
1A
1.7 A
2.5 A
O1
24 V
1.7 A
2.5 A
O1
48 V
–
–
1.25 A
O1
48 V
–
1.25 A
O1
60 V
–
–
1A
O1
60 V
–
1A
Double Outputs MPDK… / MPDF… / MPDS… 20 W – 50 W
Voltage
Series 100
Series 140
Series 160
Double Outputs MDCDK… / MDCDF… / MDCDS… 40 W – 50 W
Voltage
Series 140
Series 160
O1
5V
–
7A
10 A
O1
5V
7A
O2
12 V
–
1.5 A
2A
O2
12 V
1.5 A
10 A
2A
O1
5V
–
7A
10 A
O1
5V
7A
10 A
1.75 A
O2
15 V
1.25 A
1.75 A
4.5 A
O1
12 V
3A
4.5 A
2A
O2
12 V
1.5 A
2A
O2
15 V
–
1.25 A
O1
12 V
1.2 A
3A
O2
12 V
0.5 A
1.5 A
O1
15 V
1A
2.5 A
3.5 A
O1
15 V
2.5 A
3.5 A
O2
15 V
0.5 A
1.25 A
1.75 A
O2
15 V
1.25 A
1.75 A
sets
Triple Outputs MPMK… / MPMF… / MPMS… 18 W – 50 W
Voltage
Series 100
Series 140
Series 160
Triple Outputs MDCMK… / MDCMF… / MDCMS… 40 W – 50 W
Voltage
Series 140
Series 160
O1
5V
2.5 A
7A
10 A
O1
5V
7A
O2
12 V
0.1 A
0.8 A
1A
O2
12 V
0.8 A
10 A
1A
O3
12 V
0.3 A
1.2 A
1.5 A
O3
12 V
1.2 A
1.5 A
O1
5V
2.5 A
7A
10 A
O1
5V
7A
10 A
O2
15 V
0.1 A
0.6 A
0.8 A
O2
15 V
0.6 A
0.8 A
O3
15 V
0.3 A
1A
1.2 A
O3
15 V
1A
1.2 A
21
LINEARLY REGULATED POWER SUPPLIES 3 U |
7.5 W UP TO 120 W
Fixed voltage or programmable
The highest degree of reliability
Wherever the highest demands of quality are placed on the direct
voltage, such as in measurement systems or image processing, sensory technology or in astronomy. The Max Planck Institute for Astronomy (MPIA) operates one of the largest observatories in the world
in Calar Alto in the South of Spain. Kniel linear regulators are used
for the voltage supply of the sensitive electronic systems.
22
LINEARLY REGULATED POWER SUPPLIES –
FIXED VOLTAGES
Pluggable Card Units
Single Outputs CK… / CKÜ*… up to 10 W
Voltage
6 HP
O1
5V
1.5 A
O1
12 V
0.7 A
O1
15 V
0.6 A
O1
24 V
0.45 A
Double Outputs CKD…
Voltage
6 HP
O1
O2
12 V
12 V
0.35 A
0.35 A
O1
O2
15 V
15 V
0.3 A
0.3 A
pluggable card unit (6 HP)
Pluggable Compact Units
Single Outputs C… / CÜ*… 10 W – 36 W
Voltage
8 HP
10 HP
14 HP
20 HP
O1
5V
2A
3A
5A
6A
O1
10 V
1.5 A
2A
3A
4A
O1
12 V
1A
2A
3A
4A
O1
15 V
1A
2A
3A
4A
O1
18 V
1A
2A
2.5 A
3.5 A
O1
24 V
0.6 A
1.2 A
2A
3A
O1
28 V
–
1.2 A
2A
3A
Double Outputs CD… / CDÜ*… 10 W – 60 W (symmetrical)
Voltage
8 /10 HP
10 /12 HP
14 /16 HP
16 /20 HP
O1
O2
5V
5V
1A
1A
1.5 A
1.5 A
–
–
–
–
O1
O2
12 V
12 V
0.5 A
0.5 A
1A
1A
1.5 A
1.5 A
2A
2A
O1
O2
15 V
15 V
0.5 A
0.5 A
1A
1A
1.5 A
1.5 A
2A
2A
O1
O2
24 V
24 V
0.3 A
0.3 A
0.6 A
0.6 A
–
–
1A
1A
pluggable compact unit (8–20 HP)
Double Outputs CD… / CDÜ*… 10 W – 60 W (asymmetrical)
Voltage
10 /12 HP
14 /16 HP
16 /20 HP
O1
O2
12 V
12 V
0.5 A
1.5 A
1A
2A
1.5 A
2.5 A
O1
O2
15 V
15 V
0.5 A
1.5 A
1A
2A
1.5 A
2.5 A
Our Linear regulators:
The standard range contains
over 1000 different types!
* Version with secondary-circuit overvoltage protection (…Ü…)
23
Triple Outputs CM… 10 W – 30 W
Voltage
8 HP
10 HP
14 HP
16 HP
15 V
15 V
5V
0.2 A
0.2 A
1A
0.4 A
0.4 A
1.5 A
0.5 A
0.5 A
2A
0.5 A
0.5 A
3A
O1
O2
O3
Quadruple Outputs CQ… 9.5 W – 59 W
Voltage
8 HP
12 HP
16 HP
20 HP
O1
O2
O3
O4
5V
15 V
15 V
10 V
0.3 A
0.2 A
0.2 A
0.2 A
–
–
–
–
–
–
–
–
–
–
–
–
O1
O2
O3
O4
24 V
15 V
15 V
5V
–
–
–
–
0.5 A
0.5 A
0.5 A
1A
–
–
–
–
–
–
–
–
O1
O2
O3
O4
5V
15 V
15 V
24 V
–
–
–
–
–
–
–
–
1A
0.5 A
0.5 A
1A
1A
1A
1A
1A
Steckkarte (6 TE)
Cassettes
Single Outputs CL… / CLO*… 35 W – 120 W
Voltage
18 HP
20 HP
22 HP
O1
5V
7A
10 A
12 A
O1
12 V
4A
6A
8A
O1
15 V
4A
6A
8A
O1
24 V
3A
4A
5A
Double Outputs CLD… /CLDO*… 35 W – 120 W
Voltage
18 HP
20 HP
22 HP
O1
O2
5V
5V
3.5 A
3.5 A
5A
5A
6A
6A
O1
O2
12 V
12 V
2A
2A
3A
3A
4A
4A
O1
O2
15 V
15 V
2A
2A
3A
3A
4A
4A
O1
O2
24 V
24 V
1.5 A
1.5 A
2A
2A
2.5 A
2.5 A
* Version with secondary-circuit overvoltage protection (…O…)
Special features
Absolute reliability (less than 1 ‰ failure rate within five operating
years)
Operating-temperature range between –25 °C and +70 °C Tamb
without derating
High-voltage routine test according to EN 60950/IEC 950
High mechanical stability and optimum heat dissipation are achieved
as a result of black anodised extruded aluminium sections and special
heat sinks
Front arrangement of all the important operating components such
as potentiometers for setting the voltage, LEDs displaying the output
voltage and test sockets (Ø 2 mm) according to DIN 41649
24
Cassettes (18 – 22 HP)
Steckcompact (8 – 20 TE)
Power ranges
7.5 – 240 Watt
1 – 4 output voltages per unit
LINEARLY REGULATED POWER SUPPLIES –
PROGRAMMABLE
Cassettes Vout and Iout potential-free programmable
Single Outputs CLUI…with Vset, Iset = 0 – 5 V; Monitoring optional; 15 W – 60 W
Voltage programmable
Current programmable
14 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 1A
0 – 0.5 A
0 – 0.2 A
18 HP
0– 5V
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0– 2A
0– 1A
0 – 0.5 A
22 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0 – 1.8 A
0– 1A
Cassettes Vout programmable, Iout adjustable
Single Outputs CLU… with Vset = 0 – 5 V, 15 W – 60 W
Voltage programmable
Current adjustable
12 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 1A
0 – 0.5 A
0 – 0.2 A
16 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 2A
0– 1A
0 – 0.5 A
22 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0 – 1.8 A
0– 1A
Pluggable Compact Units Vout and Iout programmable
Single Outputs CUI…with Vset, Iset = 0 – 10 V, 15W – 60 W
Voltage programmable
Current programmable
10 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 1A
0 – 0.5 A
0 – 0.2 A
14 HP
0– 5V
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0– 2A
0– 1A
0 – 0.5 A
20 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0 – 1.8 A
0– 1A
Pluggable Compact Units Vout programmable, Iout
adjustable
Single Outputs CUP… with Vset = 0 – 5 V, 15 W – 60 W
Voltage programmable
Current adjustable
10 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 1A
0 – 0.5 A
0 – 0.2 A
14 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 2A
0– 1A
0 – 0.5 A
20 HP
0 – 15 V
0 – 30 V
0 – 60 V
0– 3A
0 – 1.8 A
0– 1A
25
ENERGY INSTALLATION DIGITAL | UP TO 1200 W
Primary Switched Power Supplies, DC/DC-Converters
Can be programmed quickly and flexibly
When series-manufacturing electronic function units industrially,
the parts frequently have to pass extensive test sequences in test
facilities. The power supply energy installation digital with electrical load for fast reprogramming of V and I and the high-performance DSP with integrated intelligence performs the task of complex inspection and test steps.
26
Digital programmable V / I / P
CAN
RS232
LAN
USB
Complete operation and setting at the press of a button on the unit are available as an option. Settings and
status values are displayed on the backlit liquid-crystal
display (LCD) (2 x 16-character).
(OUT)
Output
Connector
Interfaces (potential free)
CAN
Implementation of CANopen protocol according to
CiA Draft Standard 453, 2x female connector RJ45,
pinning according to CiA DRP 303-1
RS232
2x female connector RJ45, pinning according
to EIA 561
USB 2.0
Female connector type B, pinning according to
DIN IEC 61076-3-108
HMI
Female connector D-SUB 15 pole, for connection of
an external operator-control unit
LAN (optional)
Female connector RJ45 pinning according to
IEC 802.3
AN (optional)
Analog interface female connector D-SUB 15 pole
I/O Signal connection* (potential free)
FS
Failure signal in case of output over-voltage or overtemperature
PFS
Power-Fail-signal in case of power failure
SENSE I/O LS
AN
5V
Auxiliary voltage to power the optical coupler of the
signal inputs
Female connector D-SUB 15 pole
Loadshare connection (potential free)
Active loadshare function
Symmetrical output currents in every operating
point when operating units in parallel or redundantly
Female connector Mini Combicon
Sense lead connection
To compensate the voltage loss on the power wires
screwable connector 2 pole
Output connector
The power wire are also connected by a separable
and screwable connector 3 pole
Mains input
Single-phase 100-240Vac (range 90-264Vac)
screwable connector 3 pole
2 integrated fuses for L1 and N, power factor correction; EMC limits for harmonic currents according to
EN 61000-3-2
VF
Voltage-Fail in case the actual voltage is 5% lower
or higher than the set value
Enable
Redundant for switching secondary current flow on
and off, for functional safety in machines
* standard pinning, individual configurable
27
ENERGY INSTALLATION DIGITAL | UP TO 400 W
Special features
Installation unit up to 400 W, dimensions:
270 x 150 x 108 mm
Functional safety according to
EN/IEC 62061 SIL 2 and EN ISO 13849-1,
Performance Level (PL) d
Wide-range mains input with PFC
(power factor correction)
from 90 - 264Vac / 130 - 250Vdc
Standard interfaces with RS232, USB and
CAN-Open-protocol according to CIA
Interfaces potential free
Voltage-, current-, and power-regulation with
adjustable set values and readable actual values
Adjustable monitoring of the controller status
for V, I and P
Save/Recall function for saving and recalling the settings in a non-volatile memory
With integrated electrical-load discharge circuit/current sink for rapid discharge of the output circuit, for
example: discharge of the feedback energy when
testing engines in braking mode
Quick-release connection mechanism:
mains and output lines are contacted by means of
plug-in and codeable terminal connections
Safe device attachment:
the installation units have a 6 x M4-thread in the
lower profile rails, this ensures that any incorrect
screws used do not become a safety risk
Sturdy aluminium housings, conductively connected
housing parts – inside chromatised, outside anodised
Options
energy 400 Installation – Primary Switched
Power Supplies V/I/P digital programmable
Single Outputs EXWUID…
Voltage
0–
Current
Power
8V
0 – 70 A
400 W
0 – 20 V
0 – 30 A
400 W
0 – 35 V
0 – 17 A
400 W
0 – 52 V
0 – 11 A
400 W
0 – 75 V
0– 8A
400 W
0 – 100 V
0– 6A
400 W
0 – 200 V
0– 3A
400 W
0 – 300 V
0– 2A
400 W
LAN interface
Analog interface 0-5 V
Note
Programmable V/I/P
Available third quarter 2014
A Human Machine Interface (HMI) is available as an
accessory.
NRTL-approval in preparation
V/V
Type EXWUID
300.2
300
400 W P-regulation
215
0
0
28
1.4
2
I/A
ENERGY INSTALLATION DIGITAL | UP TO 1200 W
Special features
Installation unit up to 1200 W, dimensions:
406 x 150 x 108 mm
Functional safety according to
EN/IEC 62061 SIL 2 and EN ISO 13849-1,
Performance Level (PL) d
Wide-range mains input with PFC
(power factor correction)
from 90 - 264Vac / 130 - 250Vdc
Standard interfaces with RS232, USB and
CAN-Open-protocol according to CIA
Interfaces potential free
Voltage-, current-, and power-regulation with
adjustable set values and readable actual values
Adjustable monitoring of the controller status
for V, I and P
Save/Recall function for saving and recalling the settings in a non-volatile memory
With integrated electrical-load discharge circuit/current sink for rapid discharge of the output circuit, for
example: discharge of the feedback energy when
testing engines in braking mode
Quick-release connection mechanism:
mains and output lines are contacted by means of
plug-in and codeable terminal connections
Safe device attachment:
the installation units have a 6 x M4-thread in the
lower profile rails, this ensures that any incorrect
screws used do not become a safety risk
Sturdy aluminium housings, conductively connected
housing parts – inside chromatised, outside anodised
Options
energy 1200 Installation – Primary Switched
Power Supplies V/I/P programmable via digital
interface
Single Outputs EXWUID…
Voltage
Current
Power
0 – 20 V
0 – 70 A
1.2 kW
0 – 35 V
0 – 45 A
1.2 kW
0 – 52 V
0 – 30 A
1.2 kW
0 – 75 V
0 – 20 A
1.2 kW
0 – 100 V
0 – 15 A
1.2 kW
0 – 120 V
0 – 12 A
1.2 kW
0 – 200 V
0– 8A
1.2 kW
0 – 300 V
0– 5A
1.2 kW
LAN interface
Analog interface 0-5 V
Note
Programmable V/I/P
Available third quarter 2014
A Human Machine Interface (HMI) is available as an
accessory.
NRTL-approval in preparation
V/V
Type EXWUID
300.5
300
1.2 kW P-regulation
215
0
0
4
5
I/A
29
INSTALLATION UNITS ANALOG | UP TO 1200 W
Primary Switched Power Supplies, DC/DC-Converters
Application areas
These installation units with optimally adapted ventilation concept can for example be attached in machine or control cabinets,
directly onto existing housing parts/assembly plates.
30
INSTALLATION UNITS ANALOG | UP TO 1200 W
Special features
Whether as a static device or as
a programmable version – Kniel
installation units offer optimum
protection against overload, thanks
to electronic power limitation.
Thus the user has a flexible static
device with a wide output voltage
and output current setting range.
PFC (power factor correction)
integrated
Power Factor λ according to
EN 61000-3-2 ≥ 0.95
Wide input range
of 90 – 264 Vac (130 – 250 Vdc)
Quick-release connection
mechanism: mains and output
lines are contacted by means
of plug-in and codeable terminal
connections
Safe device attachment:
the installation units have a
6 x M4-thread in the lower
profile rails, this ensures that
any incorrect screws used
do not become a safety risk
Sturdy aluminium housings,
conductively connected housing
parts – inside chromatised,
outside anodised.
Options
Installation Units – Primary Switched Power Supplies
programmable Vout and Iout (0 – 5 V)
Single Outputs EXWUI…
Voltage
Current
Power
0 – 20 V
0 – 70 A
1.2 kW
0 – 30 V
0 – 50 A
1.2 kW
0 – 52 V
0 – 30 A
1.2 kW
0 – 60 V
0 – 25 A
1.2 kW
0 – 90 V
0 – 17 A
1.2 kW
0 – 120 V
0 – 12 A
1.2 kW
0 – 140 V
0 – 10 A
1.2 kW
Output voltage and current
programmable with 0 – 5 V
voltage or through external
resistors
Power-Fail signal
0 – 180 V
0– 8A
1.2 kW
External I/O
0 – 230 V
0 – 6.5 A
1.2 kW
Separate signal connection
with D-Sub Interface Plug,
15 pins
Installation Units – Primary Switched Power Supplies
adjustable Vout and Iout
Load-Share Bus
Single Outputs EXW… / OP1 / OP2
Voltage
Current
Power
Adjustment Ranges
Voltage
Note
These series allows a maximum
output power up to 1.5 kW.
Current
17 V
70 A
1.2 kW
12 – 20 V
42 – 70 A
24 V
50 A
1.2 kW
18 – 30 V
30 – 50 A
48 V
25 A
1.2 kW
33 – 55 V
15 – 25 A
60 V
20 A
1.2 kW
38 – 64 V
12 – 20 A
70 V
17 A
1.2 kW
54 – 90 V
10 – 17 A
120 V
10 A
1.2 kW
84 – 140 V
6 – 10 A
150 V
8A
1.2 kW
108 – 180 V
5– 8A
180V
6.5 A
1.2 kW
140 – 230 V
4 – 6.5 A
31
ENERGY | UP TO 3000 W
Primary Switched Power Supplies
Integrated Intelligence
A powerful DSP and free signal inputs and outputs provide the
power supply with the ability to solve additional tasks in the system. User specific functions can be realized without additional
hardware.
32
ENERGY | UP TO 3000 W
PRIMARY SWITCHED POWER SUPPLIES – DIGITAL
Digital programmable V / I / P
CAN
I/O
LAN
USB
Mains
rear side with
mains connection,
DC-output connection,
interface connections
RS232
Output Connector
Loadshare
Interfaces (potential free)
CAN
Implementation of CANopen protocol according to
CiA Draft Standard 453, 2x female connector RJ45,
pinning according to CiA DRP 303-1
RS232
2x female connector RJ45, pinning according
to EIA 561
USB 2.0
Female connector type B, pinning according to
DIN IEC 61076-3-108
LAN (optional)
Female connector RJ45, pinning according to
IEC 802.3
AN (optional)
Analog interface Female connector D-SUB 15 pole
I/O Signal connection* (potential free)
FS
Failure signal in case of output over-voltage or overtemperature
PFS
Power-Fail signal in case of power failure
VF
Voltage-Fail in case the actual voltage is 5% lower
or higher than the set value
Enable
To toggle the output current on and off. Optionally
redundant for functional safety in machines
5V
Auxiliary voltage to power the optical coupler of the
signal inputs
Female connector D-SUB 15 pole
Loadshare connection (potential free)
Active loadshare function
Symmetrical output currents in every operating
point when operating units in parallel or redundantly
Female connector Mini Combicon
Sense lead connection
To compensate the voltage loss on the power wires
screwable connector 2 pole
Output connectior
The power wire are also connected by a separable
and screwable connector 3 pole
Mains input energy 1500
Single-phase 100-240Vac (range 90-264Vac)
screwable connector 3 pole
2 integrated fuses for L1 and N, power factor correction; EMC limits for harmonic currents according to
EN 61000-3-2
Mains input energy 3000
Three-phase 3x 400 Vac (range 342 - 457 Vac)
screwable connector 4 pole
3 integrated fuses for L1, L2 and L3
* standard pinning, individual configurable
33
ENERGY 1500 PRIMARY SWITCHED POWER SUPPLIES – DIGITAL
Digital programmable V / I / P
Special features
Functional safety according to
EN/IEC 62061 SIL 2 and EN ISO 13849-1,
Performance Level (PL) d
energy 1500 digital Primary Switched
Power Supplies V/I/P programmable via digital
interface
Single Outputs VE1PUID…
19”-full-size rack up to 1500 W in 1 U
Dimensions: 436 x 373 x 44 mm
Voltage
Wide input range with PFC
0 – 20 V
0 –100 A
0 – 1.5 kW
NRTL
0 – 35 V
0 – 60 A
0 – 1.5 kW
NRTL
0 – 52 V
0 – 40 A
0 – 1.5 kW
NRTL
0 – 100 V
0 – 20 A
0 – 1.5 kW
NRTL
0 – 200V
0 – 10 A
0 – 1.5 kW
NRTL
0 – 300V
0– 7A
0 – 1.5 kW
NRTL
Current-, voltage- and power regulation with
adjustable set values and readable actual values
60 memory banks allow den the quick change of the
output configuration and build the base of the
stand alone sequence operation
Save/Recall function for saving and recalling the settings in a non-volatile memory
Integrated electronic load
Easy handling with a quick key
Liquid crystal display (LCD, 2 lines with 16 characters
each) for visualisation of setpoints, actual values and
status values
Operation controls on the front panel for device
configuration and setpoint setting. Easy identification
of the operation mode (V, I or P-regulation)
Power
Programmable V/I/P
Type VE1PUID
300.7
V/V
/V
U
Monitor
5
300
4
215
U-Einstellbereich
Standard interface: CAN, RS232 and USB
(additional interfaces in Vorbereitung)
Current
U/V
Einstellbereich 0 – 3 kW
entspricht 0 – 5 V Monitor
300
3 kW P-Regelung
1.5 kW P-regulation
240
0
0
I/A
0
0
12,5
I-Einstellbereich
0
5
0
34
10
I/A
7
4
I
5
/V
Monitor
ENERGY 3000 PRIMARY SWITCHED POWER SUPPLIES – DIGITAL
Digital programmable V / I
Further-development
The ENERGY 3000 device series, primary switchedmode controller – DIGITAL with extended functions,
state of the art.
energy 3000 digital Primary Switched
Power Supplies V/I programmable via digital
interface
Single Outputs VE3PUID…
Control elements for device configuration and for setpoint setting are simplified. The mode of operation
has been adapted so that it is similar to that of the
ENERGY 1500 which has been tried and tested in
practice
Voltage
The Quick button is available for quick operability
Extended functional safety in accordance with EN/IEC
62061 SIL 2 and EN ISO 13849-1, Performance Level
(PL) d
Additional Save-Recall function for saving and recalling the settings from a non-volatile memory
Virtually 1:1 installation-compatible and plug-compatible with predecessor version
Further-development
energy 3000 analog
Current
Power
0 – 30 V
0 –125 A
3 kW
0 – 52 V
0 – 75 A
3 kW
0 – 60 V
0 – 63 A
3 kW
0 – 90 V
0 – 42 A
3 kW
0 – 150V
0 – 25 A
3 kW
0 – 180V
0 – 20 A
3 kW
0 – 300V
0 – 12,5 A
3 kW
Programmable V/I
Type VE3PUID
30.125
V/V
30
3 kW P-regulation
24
State-of-the-art technology
Clear display and easy to operate
Note
0
0
100
125
I/A
Available third quarter 2014
NRTL-approval in preparation
35
ENERGY | 3000 W
Primary Switched Power Supplies
High performance in the smallest space
For example in industrial series manufacturing of electrical
motors, injection systems in the automotive sector or in electronic function units power supplies with high outputs are required
for diverse test benches – ideally with a remote control output for
voltage, current and power.
36
Special features
As 19” full-size rack up to 3,000 W
in 2 U or as built-in device for
mounting board assembly
Programmable via digital interface
Symmetrical mains load for
devices with AC input through
three-phase connection
(400 Vac, 3 W + 쵰)
A neutral conductor connection
is not required
Sound, simplified connection
systems, optionally prefabricated
and preassembled – simply
connect the connector and engage the guard clip to prevent
unintentional loose contact
Programmable via analogue interface
Integrated power limitation as
an overload protection
Thermal overload protection
Efficiency more than 90 %
Option for variant units between
0 and 300 V or 0 and 125 A
Precise output voltage thanks to
the option of sense line operation
Suitable for parallel connection
with symmetrical load distribution (Loadshare)
Adjustable with potentiometer
Temperature-controlled fans
Operating temperature range
from – 20 °C to +50 °C Tamb
The load output can be disconnected with the “standby/on”
switch
Rear side with
mains connection,
DC-output connection,
interface connection
37
ENERGY 3000 PRIMARY SWITCHED POWER SUPPLIES – DIGITAL
Maximum flexibility by programming V and I via a digital interface
Special features
19” full-size rack in 2 U
Dimensions: 436 x 352 x 86 mm
energy 3000 digital Primary Switched Power
Supplies – programmable V/I via digital interface
Single Outputs VE3PUID…
With RS232, USB, CAN interface and
CAN-Open protocol to CiA as standard
Voltage
Current
Power
0 – 30 V
0 – 125 A
3 kW
Isolated interfaces
0 – 52 V
0–
75 A
3 kW
0 – 60 V
0–
63 A
3 kW
0 – 90 V
0–
42 A
3 kW
0 – 150 V
0–
25 A
3 kW
0 – 180 V
0–
20 A
3 kW
0 – 300 V
0 – 12.5 A
3 kW
Voltage- and current regulation
Integrated microprocessor system for
central logic gating of all data
Liquid-crystal display (LCD) for visualisation
of setpoints, actual values and status values
Operating controls for device configuration
and setpoint setting
Additional hardware signals (PFS, FS and Standby/
on)
Adjustable software limits for voltage and current
Programmable and restorable without conversion
of standardised data
Fast reprogramming and feedback capability thanks
to 300 W electrical load
Programmable V/I
Type VE3PUID
30.125
V/ V
30
3 kW P-limiting
24
Optional: For Peak-loads up to 600 W
0
Application areas
For example for laboratory applications, automation
sequences and test sequences with increased power
demand.
38
I/A
0
100
125
ENERGY 3000 PRIMARY SWITCHED POWER SUPPLIES – ANALOG
Programmable V / I / P
Special features
As 19” full-size rack up to 3,000 W in 2 U or as an
installation unit for mounting board assembly
Dimensions: 436 x 284 x 86 mm
energy 3000 Primary Switched Power Supplies
– programmable V/I/P (0 – 5 V)
Single Outputs VE3PUI… / D
Current
Power
Integrated programmable power control
0 – 30 V
0 – 125 A
0 – 3 kW
The device interface comprises a 25-pin D-Sub
connector on the rear panel of the unit
0 – 52 V
0–
75 A
0 – 3 kW
0 – 60 V
0–
63 A
0 – 3 kW
0 – 90 V
0–
42 A
0 – 3 kW
0 – 150 V
0–
25 A
0 – 3 kW
0 – 180 V
0–
20 A
0 – 3 kW
0 – 300 V
0 – 12.5 A
0 – 3 kW
Remote setting using the “Remote“ function
The 0 – 5 V (0 – 10 V) programming voltage
corresponds to 0 – 100 % of V, I and Pmax
Voltage
Monitoring for voltage, current and power
(V, I and P as standardised value 0 – 5 V)
On request with green-backlit display,
display for V and I
Constant voltage, constant current and
constant power control
Front panel direct adjustment via local function
and corresponding LED indicator for operating
states: you can see at a glance in what operating
mode the device currently is (V, I or P regulation)
Programmable V/I/P
Type VE3PUI
300.12,5
V
/V
Monitor
V/ V
setting range 0 – 3 kW
is equivalent to 0 – 5 V Monitor
5
4
0
V-setting range
Mains-failure and overtemperature signal
300
3 kW P-regulation
240
0
I/A
0
10
12.5
I-setting range
I
0
4
5
/V
Monitor
39
ENERGY 3000 PRIMARY SWITCHED POWER SUPPLIES – ANALOG
Adjustable V / I / P
Special features
As 19” full-size rack up to 3,000 W
in 2 U or as installation unit for
mounting board assembly
energy 3000 Primary Switched Power Supplies
– adjustable V/I/P
Single Outputs VE3P… / D / OP1
Voltage
Current
Power
24 V
125 A
3 kW
20 – 30 V
48 V
63 A
3 kW
40 – 60 V 37.5 –
63 A
72 V
42 A
3 kW
60 – 90 V
24 –
42 A
1.8 – 3 kW
120 V
25 A
3 kW
90 – 150 V
15 –
25 A
1.8 – 3 kW
150 V
20 A
3 kW
108 – 180 V
12 –
20 A
1.8 – 3 kW
240 V
12.5 A
3 kW
200 – 300 V
7.5 – 12.5 A
1.8 – 3 kW
Dimensions: 436 x 284 x 86 mm
Monitoring for voltage, current and
power (V, I and P as standardised
value 0 – 5 V at the front panel
measurement sockets)
Constant voltage, constant current
and constant power control
Front panel direct setting via local
function and corresponding LED
indicator for operating states:
you can see at a glance in what
operating mode the device currently
is (V, I or P-regulation)
Type VE3P
24.125
V Monitor/V
V/ V
setting range 1.8 – 3 kW
is equivalent to 3 – 5 V Monitor
30
Mains failure and overtemperature
signal
On request with green-backlit display,
display for V and I
40
4
3,3
0
3 kW P-regulation
V-setting range
Options
Remote setting via the
“Remote“ function
75 – 125 A
Adjustable V/I/P
5
The device interface comprises a 25-pin
D-Sub connector on the device rear panel
Setting Ranges
Voltage
Current
24
20
1800 W
0
I/A
0
75
100
125
I-setting range
IMonitor /V
0
3
5
Power
1.8 – 3 kW
1.8 – 3 kW
ACCESSORIES
Connectors
Wall Mounting and DIN Rail Assembly
Reliable systems operation with suitable accessories
Tried and tested plugs and connectors guarantee safe electrical
connections of power supplies and consumers and increase the
safety of the system.
41
41
ACCESSORIES – WALL MOUNTING AND DIN RAIL ASSEMBLY
DIN rail assembly according to DIN 50022
1. Wall bracket WGS*
Parts set for self-assembly
Art.-no. 402-103-00
When ordering with power supply
already assembled
for connection side right
Art.-no. 402-103-10
for connection side left
Art.-no. 402-103-20
1.
2.
2. Wall bracket WFS*
Parts set for self-assembly
Art.-no. 402-101-00
When ordering with power supply
already assembled
for connection side right
Art.-no. 402-101-10
for connection side left
Art.-no. 402-101-20
For Wall mounting
3.
4.
3. Wall bracket WG*
Parts set for self-assembly
Art.-no. 402-102-00
When ordering with power supply
already assembled
Art.-no. 402-102-10
4. Wall bracket WF*
Parts set for self-assembly
Art.-no. 402-100-00
When ordering with power supply
already assembled
Art.-no. 402-100-10
*Delivery condition black anodised – not red.
42
ACCESSORIES – WALL MOUNTING AND DIN RAIL ASSEMBLY
5. Wall bracket
You will also find the suitable solution for the
front side attachment of the power supplies.
For fast service the plug-in functionality of the
device remains intact. You can see the article
number under www.kniel.de – accessories
Low Emission, Primary Switched Power Supplies, DC/DC-Converters, Linearly Regulated
Power Supplies.
6. Assembly set for the attachment of
installation digital units 400 W and
installation units up to 1500 W on assembly
plates, which are not accessible from the rear
5.
Art.-no. 402-110-00
Assembly set 01
When ordering with power supply
already assembled
Art.-no. 402-110-10
7. Assembly set for the attachment of
installation digital units 1200 W on assembly
plates which are not accessible from the rear
Art.-no. 402-116-00
Assembly set 02
When ordering with power supply
already assembled
6.
Art.-no. 402-116-10
7.
43
DECOUPLING MODULES, VOLTAGE MONITORING CARDS
Decoupling Modules to switch power supplies redundant
In order to increase the operating safety of systems power
supplies are operated redundantly. If the power supply fails
the second device takes over the complete supply. In order to avoid a feed back into the faulty device the outputs of the power supplies must be decoupled with diodes. The assembly takes
place on Z rails in the wiring area of the 19“ rack frame. The
dissipation power transformed into heat is abducted on a wide
area through cooling bodies.
Decoupling Modules for single outputs
Type
Art.-no.
Vmax.
Imax.
DEM 30.20
30 V
20 A
430-032-00
DEM 50.20
50 V
20 A
430-036-00
DEM 30.50
30 V
50 A
430-042-00
Decoupling Modules for double outputs
Type
Art.-no.
DEMD 30.10
Vmax.
Imax.
30 V
10 A
Voltage Monitoring Cards VC14… / VC16… 3 U, 6 HP, 160 mm deep
Type
Adjustment Range N
Adjustment Range L
Adjustment Range H
2.8 Vdc – 36 Vdc
1.5 Vdc – 11 Vdc
30 Vdc – 70 Vdc
Art.-no.
VC 14
CH1 - CH4
–
–
VC 16 LH
CH1 - CH4
CH5
CH6
403-001-02
VC 16 LL
CH1 - CH4
CH5-CH6
–
403-003-02
VC 16 HH
CH1 - CH4
–
CH5-CH6
403-004-02
Complex control systems are frequently
supplied with many separate voltages,
for example through an equipped 19“ rack
with 4, 6 and more power supplies.
Depending on the application the outputs
are to be monitored only for excess or
insufficient voltage or the output voltage
may only be available within a specified
window, or the entire system should be
shut down if a voltage fails, or… or… or…
44
403-000-02
430-033-00
MAINS SWITCHING CARD WITH AUXILIARY VOLTAGES
Active Starting Inrush Current Limiting
The CN 0601 mains switching card is designed for installation in 19“,
3-height-module (3 U) subrack system performs the following tasks:
1. Power-up unit
The mains switching card allows complete subracks or system sections
to be powered up and down (on the front panel) with minimum wiring
complexity.
2. Starting inrush current limitation
Many electrical loads, such as power supply units for instance,
draw an increased current from the mains when powering up.
If several electrical loads are powered up jointly, this starting
inrush current increases. The mains switching card integrates
components that limit the starting inrush current to values that
allow power-up with commercially available B16A circuit-breakers.
The limiting components are bypassed in continuous operation
so as to prevent additional power loss or voltage drops during
normal operation.
3. Auxiliary power source
The mains switching card also provides 3 isolated, sustained
short circuit-proof auxiliary voltages. The output voltage quality
corresponds to our “low emission“ power supply units.
Mains switching card CN 06… 3 U, 6 HP, 160 mm deep
Principle schematic
with automatic mains voltage switching for VIN 115 Vac and 230 Vac
Type
CN 0601
CON1
PE 32
CON1
24
N in 30
CL
V1
22
L1 in 28
F2
X1
L1 out 2
NTC1
4
O1
O2
=
=
6
=
–
+
8 O2
10
12 O3
–
14
Power Boost
Art.-no.
O1
12 V
0.05 A
0.1 A
405-000-02
5V
0.05 A
0.1 A
NRTL
O3
5V
with key-switch at the font
0.05 A
0.1 A
NRTL
405-001-02
CN 0801
O1
12 V
0.05 A
0.1 A
O2
5V
0.05 A
0.1 A
O3
5V
0.05 A
0.1 A
+
O1
–
+
O3
Current
O2
X1
N out 1
K1
F1
CN 0601
Voltage
Power Supplies marked with NRTL carry the CurtisStraus mark issued by Bureau Veritas. Bureau Veritas is
a Nationally Recognized Testing Laboratory (NRTL)
recognized by OSHA in the USA.
These units are tested according to these standards:
Europa:
EN 60950-1 : 2006
USA:
UL 60950-1 (2nd Edition)
Canada:
CSA 22.2 No 60950-1-07
CB SCHEME: IEC 60950
45
SUCCESS WITH COMPETENT AND TECHNICAL EXPERTISE
In an optimised process chain Kniel power supplies are designed specifically to meet the customers’ demands and the market.
Our modern automated production as well as the manual production steps are designed for
maximum efficiency. This ensures a high degree of profitability and security for KNIEL also in
high-profile, dynamic and changing markets. In other words:
Kniel makes the difference.
Production
Modern production topologies
SMD mounting
Automated visual control
Semi-automated manual mounting for power electronics components
Inspection and test facilities for 100% unit testing
Prototyping
Fast test configuration and test runs
High production depth
Inhouse prototyping
Optimal synchronisation of engineering
and prototyping
46
Consulting
More than 30 years experience in development and production
Competence in EMC and interference criteria
Solution-orientated approach
Trained specialists on site
Specifications
Joint analysis of the demands
Data recording and measurement on site
Drawing up specifications and data sheets
Cross-checking of the task
Engineering
Development team with experience in all power supply
topologies
Soft and hardware competence
Equipment and layout design
Own EMC laboratory and test equipment
47
CUSTOMIZED SOLUTIONS
In addition to our wide range of high quality power supplies in standard configurations Kniel
also offers customized solutions. On one hand there are modifications to existing units like a
variation in output voltage or a different front panel. On the other hand we offer completely
customized development of power supplies.
Possibilities
Wide range converters
DC- and AC-input
Individually matched mechanical solutions
Extreme pulse power
Individually matched cooling solutions
Designing according to a specific norm or
standard
Integration of intelligence to provide
control functions
Wide range converter with input voltage range ratio
1:10 (eg between 18V and 180V) and mounting independant cooling. Cooling by use of custom made heat
sinks with pin fins.
48
FAQ
About our products
Download area
In the download area: a table with a range of units
displaying essential data and including the direct
access to the complete data sheets and accessories.
KNIEL ONLINE
Today speed is of the essence. Some call it zeitgeist,
others call it madness. However you see it, your
interest will be to get the information you want as fast
and reliably as possible. In addition to the direct
contact with our sales representatives and our telephone hotline we offer detailed and up-to-date information about our products around the clock on our
website www.kniel.de.
Functions
Search
News
Data sheets and descriptions
Matching accessories for a given power
supply
Contact form for customized solutions
Contacts
49
SAFETY – EMC
Electrical Safety
The units are designed to cover a
broad range of applications. The power
supplies are being built according to
EN 60950/ / IEC 950 for safety of data
processing equipment, including electrical office machines, in order that the
conventional regulations applicable to different fields of
application are observed.
Power Supplies marked with NRTL carry
the Curtis-Straus mark issued by Bureau
Veritas. Bureau Veritas is a Nationally
Recognized Testing Laboratory (NRTL)
recognized by OSHA in the USA.
These units are tested according to these standards:
Europa:
EN 60950-1 : 2006
USA:
UL 60950-1 (2nd Edition)
Important Features
Canada:
CSA 22.2 No 60950-1-07
All output circuits are electrically isolated, both with respect to each other and with respect to the input circuit.
Electrical isolation between primary and secondary circuits by adequate clearances and creepage distances.
Every unit is subject to a high-voltage test to ensure that
safe electrical isolation is actually provided.
CB SCHEME:
IEC 60950
Definition of the Ambient Conditions
According to EN 60950/IEC 950
Pollution Severity II
Overvoltage Category II
SELV
Kniel power supplies with an output voltage of max.
55Vdc keeps to the requirements of SELV circuits. SELV
circuits need a surely electric isolation to the mains.
Mains
Tested for IT-mains.
Machine safety
Are you a machine manufacturer or do you convert
machines?
The EC Machinery Directive demands that no risk or
danger be posed by machines. Since there is no such
thing as zero risk in engineering, what must be achieved is an acceptable residual risk. If safety depends
on control systems, they must be designed so that the
probability of malfunctions is adequately low. If this is
not possible, errors which occur may not lead to loss
of the safety function. It is practical to use harmonised
standards which were elaborated in accordance with a
mandate of the European Commission and which are
published in the official European Gazette (presumption
of conformity) in order to comply with the requirement.
The Kniel power supplies of Series Energy 1500 and
3000, in addition to Energy Installation 400 and 1200,
are designed and tested so that they comply with the
Standard in accordance with EN/IEC 62061 SIL 2 and EN
ISO 13849-1, Performance Level (PL) d.
European Standard EN 62061 is used for „Functional
Safety of Safety-Related Electrical, Electronic and programmable Control Systems“.
Standard EN ISO 13849-1 may be applied to SRPs/CSs
(safety-related parts of controls and all types of machine, regardless of the technology and energy used
(electrical, hydraulic, pneumatic and mechanical etc.).
50
Operating temperature range: 0 - 70°C / 0 - 50°C
depending on unit series:
–25°C - 70°C / –25°C - 50°C
Storage temperature:
Humidity:
95 %
–40°C - +85°C
without condensation
Definition of the Safety Class
Kniel primary switched power supplies are constructed
according to safety class I. With this safety class, all exposed parts must be connected to the PE wire with low
resistance. Each unit is tested before delivery.
Degree of protection: IP 30 according to EN 60529/IEC
529, when fitted, at the front.
Leakage Current
The maximum permitted leakage current of permanently installed equipment is 3.5mA.
The actual value is far lower than this on certain units.
More Tests
A fire resistance test, an overload test and a test of mechanical load capability are also conducted according to
EN 60950/IEC 950.
A test designated „operation not as intended and incorrect operation“ is conducted in order to allow us to
assess the risks and dangers if the unit is operated not
as intended.
SAFETY – EMC
EMC
Emitted Interference according to EN 55022/55011
(emission)
To fully serve this wide
application area the regulations for the domestic and
commercial sectors apply
for emitted interference,
and the regulations for the
industrial sector apply for the interference immunity.
This means in each case, that a more stringent limit
value is valid.
Interference Immunity according to EN/IEC 61000-6-2
(Immunität)
The immunity to electromagnetic interference, as
occurs in practice as the result of static discharges,
switching operations on inductive circuits and capacitors, as the result of lightning strike and as the result
of high-frequency irridiation is verified by a series of
tests.
The limit values according to EN/IEC 61000-6-2 (industrial application) apply for Kniel primary switched
power supplies.
ESD - Immunity to Electrostatic
Discharge according to
EN/IEC 61000-4-2
The standard demands:
Evaluation criterion B
Kniel primary switched power supplies meet
evaluation criterion A.
Immunity to Electromagnetic Fields
according to EN/IEC 61000-4-3
Immunity to Conducted Interference
Induced by High-Frequency
Fields according to EN/IEC 61000-4-6
During this test, the output voltage may
not deviate more than 2% from the set
value.
Magnetic Field with Energy Frequency
according to EN/IEC 61000-4-8
In the frequency range between 50Hz
and 60Hz the device is applied with
30A/m.There must be no interference.
Kniel primary switched power supplies meet
evaluation criterion A.
Collapse of Voltage and/or Voltage
Interruptions according to
EN/IEC 61000-4-11
The requirements demanded by EN/IEC
61000-4-11 for collapse of voltage and/or
voltage interruptions are fully met.
Limits for Harmonic Current Emissions
according to EN/IEC 61000-3-2
Kniel primary switched power supplies
of this series fully meet the demands.
Mechanic
Compact power supplies are avaliable as
19“-version or installation unit.
During this test, the output voltage may
not deviate more than 2% from the
set value.
Mechanical load rating: Vibration:
0.15 mm double amplitude or 2 g at
5 - 500 Hz according to DIN 40046
(same values in transportation packaging)
Fast Electrical Transients Burst Test
according to EN/IEC 61000-4-4
Shock:
10 g; duration 11 ms according to DIN 40046
in transportation packaging 10 g, duration 18 ms.
The standard demands:
Evaluation criterion B
Kniel primary switched power supplies
meet evaluation criterion A.
Immunity to Surge
Voltages according to EN/IEC 61000-4-5
The standard demands:
2kV L1 / N -->
SL
1kV L1
--> N
Evaluation criterion B is met.
RoHS EU Directive 2011/65/EU
All Kniel products/power supplies delivered after 15
January 2006 comply with EU Directive 2002/96/EC.
WEEE EU Directive 2012/19/EU
None of Kniel-power supplies can be classified into
one of the categories mentioned in said directive.
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KNIEL System-Electronic GmbH
Kurzheckweg 8 · 76187 Karlsruhe
Postfach 210849 · 76158 Karlsruhe
Telefon +49 (0)721 9592-0
Telefax +49 (0)721 9592-100
E-Mail [email protected]
KNIEL System-Electronic BV
Kelvinstraat 12 · 6716 BW Ede
Postbus 572 · 6710 BN Ede
Telefoon +31 (0)318 623 623
Telefax +31 (0)318 623 523
E-Mail [email protected]
www.kniel.de
KNIEL MAKES THE DIFFERENCE
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