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1 Infrared Custom Sauna Assembly Instructions www.SuperiorSaunas.com 11 The D.I.Y. Infrared Sauna Kit typically installs into a sauna room lined with tongue & groove paneling. See the “Custom Sauna Kit Assembly” manual for framing tips and how to prepare sauna lining components for installing this infrared kit. The Infrared Heater Panels and Control System are ETL approved for safety assurance. (!) Make sure the Control Box is unplugged from main power source before wiring any Heaters. A Licensed Electrician should do all wiring according to Electrical Safety Codes. Control Box Pre-Wiring: Before insulating or installing paneling on framed room, you will need access to run wiring inside wall from where control box will be on ceiling to about center of where each heating panel will be. Use same gauge or larger wire than is attached to carbon heating panels (approx. 3 foot length whip), spooled wire is typically used. Control Box must be outside the sauna within reach of control panel location. Control Box typically mounts on ceiling above insulation) in open space to prevent overheating / moisture damage. Test fit heating panels on framing and mark approximate center of panel as this is where the wiring will terminate to the heater wires. Confirm that the heaters’ volts rating matches the main power source input (120 volt or 220v). See back of heater panels for voltage and watts information. Do not use components with mismatched voltages, this can burn the heaters. Typical Wiring Plan Connect the heaters to the “heaters connection” outlets. You can connect multiple heaters to each outlet as long as the total watts is less than 1,000 watts per outlet. Use a parallel connection when ‘daisy chaining’ heater panels to one heater outlet plug. Run wire from control box plug to nearest panel and connect others from there. The control box can support 120 or 220 volts, at 30 amps maximum. Bolow is a list of the maximum wattage: 120 volts up to 2,200 watts 220 volts up to 4,000 watts 2 Infrared Custom Sauna Assembly Instructions 22 www.SuperiorSaunas.com Heater Panels Installation Splice the tips of the wires and connect them with the control box heater plug output wire (see Fig 2A). The best way to secure the wires connection is by soldering them together and then heat shrink tubing. However, wire twists will work as well. Make sure to use heat resistant wires behind the heaters. For Dual Sauna with traditional Sauna heater, connections must be waterproof per electrical codes. Once the heater is wired, it is ready to fasten to wall. There must be a 1” space behind heater panel for air to circulate behind panel. Install additional proper size spacer blocks before fastening panels to the wall. Fig. 2A Leg Heater Panel brackets are included with Superior Sauna Bench orders to securely hold panel between bench tiers (Fig. 2B). The bracket should be centered or otherwise positioned so that the mounting holes in infrared heater panel line up for fastener support. Arrows show typical fastener locations, to the back of the bottom bench and the underside of top bench first board. Fig. 2B When benches are skirted, attach heater panel to skirting with proper size spacers to leave required 1” space between heater panel and other surface. 3 Infrared Custom Sauna Assembly Instructions www.SuperiorSaunas.com 33 Dual Control Panels: Connect the Master control panel to the “Control Box” and attach it to the sauna body. Use the varnished wooden framed control panel outside the sauna and the raw wooden framed inside the sauna. Place the heat sensor (metallic cylinder) inside the sauna on the ceiling. If you only want to use 1 control panel, you can remove the slave panel from the set (has only 1 connector). Additional Power Outputs: Note: Most Light assemblies and radio/speakers sets can be installed inside the sauna if only used as infrared sauna room. For Dual Sauna rooms (with traditional sauna heater & rocks) use only high temperature vapor proof lighting and mount radio outside sauna room with speakers in wall within 18” of floor (where temperatures are much cooler than ceiling). Shared \ Superior Sauna \ Documents \ Lit-Lib \ Saunas and Parts install \ edit \ custom_infrared_sauna_install.doc rev.10242011