Download 07882-000 TX1

07882-000 TX1
KETTLER
confidential document
21.9.2009
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07882-000 TX1
SETUP MODE
Initial state
SLOW+STOP
SETUP MODE( Press STOP to Initial state )
(KM/ML)
FAST
KM/ML Toggle
AUTO
SLOW
Version Number
FAST
SLOW
Total time
FAST
START
Clear Lubrication message
SLOW
Total milages
FAST+STOP
START
Clear Lubrication message
DIAGNOSTIC MODE( Press STOP to Initial state )
All LEDs OFF
FAST
START
START
START
Incline go up to max
Run self test
AUTO
Check PWM
Read DC voltage
SLOW
LAST ERROR
KETTLER
confidential document
START
SLOW
V CHECK
FAST
AUTO
SLOW
PWM CHECK
FAST
Run Calibration
SLOW
Self test mode
FAST
START
SLOW
INC MOR UP
FAST
All LEDs ON
SLOW
Calibration mode
FAST
START
START
Clear last error
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07882-000 TX1
SERVICE MODE
When incline motor needs calibration:
1.When controller changed.
TX1 Console
2.When incline motor is changed.
3.When both controller and incline motor are
changed.
4.If controller CPU is changed.
CALIBRATION
1.To calibrate, make sure the treadmill is not running
(running belt not moving).
2.Turn power on. Wait a few seconds.
3.Press the STOP and SPEED- buttons at the same
time, then the buttons STOP and SPEED+, then the
SPEED- button. The treadmill is in calibration mode.
Press the START button. The treadmill will run
calibration for the incline motor.
NOTE: If error 5 appears, it means the controller
remembers a different value, so we need to bypass
the controller to calibrate the incline motor. In that
case, we have to disconnect the incline sensor cable
to bypass the old memory (Please refer to WIRING
DIAGRAM – Section IV, page 7). Then calibration
can be done properly.
START
SPEED - / + (SLOW/ FAST)
STOP
4.Just run through a few functions to make sure
everything is in good condition.
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21.9.2009
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07882-000 TX1
ERROR CODE
Error Code Error category
Error : 1
When it happens.
Follow up and send the information to KETTLER Customer Support Services
Speed sensor is broken.
Turn off and on the power.
Main power relay is broken(in the motor controller).
Push Stop + Slow together , and you are in setup mode.
Motor is broken or motor wire is badly connected.
Push Stop + Fast together in setup mode, and you are in Diagnostic mode.
PWM circuit is broken.
Using fast, slow key to select "LAST ERROR : "(clear last error) and push Start to clear the
error.
Select " PWM CHECK READY "(Speed test)in diagnostic and push Start to test the
Speed sensor
Check if motor is running.
If it works, - Check the value of upper right LED.
if it does not run - Check motor wire connection & motor brush first.
and then change the motor controller.
Warning : Do not step on the treadmill, it is very dangerous.
Error : 3
Safety key
Check Safety key
If it happens frequently.
Check safety key cable and switch. - Open the plastic and check.
Next check the signal cable between motor and console.
Change the console.
Error : 2
Over speed
When treadmill runs faster than target speed. - Check Power circuit.
Turn off and on the power.
When User kicks the treadmill belt faster intentionally.
Push Stop + Slow together , and you are in setup mode.
Frequency is very low.
Push Stop + Fast together in setup mode, and you are in Diagnostic mode.
It usually happens during workout(14Km/h to 16Km/H).
Using fast, slow key to select " LAST ERROR : "(clear last error) and push Start to clear the
error. Push Stop key , and you are in Stop mode.
Now you are ready to test the treadmill.
Start the treadmill and check the Error message again.
Error 1, Error 2, Error 4, Error 40, Error 41 ?
Check the motor runs or not , when you test it ?
Warning : Do not step on the treadmill, it is very dangerous.
Check when it happens.
During workout(Speed 8Km/H to 14Km/H)?
Or when they start the treadmill(Start)?
Error : 4
Power circuit trip.
Power circuit broken or motor locked or broken.
Turn off and on the power.
Do not use treadmill, call service. Fatal error.
Push Stop + Slow together , and you are in setup mode.
It typically happens during workout(8Km/H to 14Km/H).
Push Stop + Fast together in setup mode, and you are in Diagnostic mode.
Using fast, slow key to select "LAST ERROR : "(clear last error) and push Start to clear the
error. Push Stop key , and you are in Stop mode.
Now you are ready to test the treadmill.
Start the treadmill and check the Error message again.
Error 1, Error 2, Error 4, Error 40, Error 41 ?
Check the motor runs or not , when you test it ?
Warning : Do not step on the treadmill, it is very dangerous.
Turn off and on the power.
Push Stop + Slow together , and you are in setup mode.
Error : 40
Over acceleration
Over acceleration
Treadmill accelerates too fast than normal.
Push Stop + Fast together in setup mode, and you are in Diagnostic mode.
It happens when the speed is less than 8 Km/H.
Fatal error. Stop using treadmill.
Using fast, slow key to select "LAST ERROR : "(clear last error) and push Start to clear the
error. Push Stop key , and you are in Stop mode.
Now you are ready to test the treadmill.
Power circuit could be broken.
Start the treadmill and check the Error message again.
Same as Error 40, but it happens at the beginning of workout.( During
Start)
Error 1, Error 2, Error 4, Error 40, Error 41 ?
Error : 41
Check the motor runs or not , when you test it ?
Warning : Do not step on the treadmill, it is very dangerous.
Turn off and on the power.
Push Stop + Slow together , and you are in setup mode.
Push Stop + Fast together in setup mode, and you are in Diagnostic mode.
Using fast, slow key to select "LAST ERROR : "(clear last error) and push Start to clear the
error.
Select "SELF TEST READY" (Self test mode)in diagnostic and push Start to test the
treadmill.
Then elevation goes up to max and go down to min, please check the right side LED.
Error :5
Elevation
Error : 51
Check incline sensor or motor.
Err 51,Err 52,Err 53 happen during self test or calibration.
It should be more than 200 when elevation in max, and it should be less than 50 when the
elevation is min.
Check the error message.
Error : 52
Error 51, Error 52, Error 53 or no message.
Error : 53
Check the elevation motor runs or not, when you test it ?
Warning : Do not step on the treadmill, it is very dangerous.
If no error message,
Please send the value that is displayed of right side LED during self test to KETTLER
Customer Support Services.
You have to do calibration again, if you want to use the elevation function.(Diagnostic mode)
KETTLER
confidential document
21.9.2009
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07882-000 TX1
ERROR CODE
Error Code Error category
When it happens.
Follow up and send the information to KETTLER Customer Support Services
Error : 8
Fold frame
Fold frame in power on state (Angle sensor is worked)
Error : 11
Communication
MCB doesn't send message to console
When treadmill runs slower than target speed
Speed sensor is not good
Motor is damaged
Error : 15
Low speed
AC input is lower than normal value (lower than 210VAC) with heavy user
Deck and belt condition is not good (Check silicone)
Main AC voltage input is too high
Error : 22
Over voltage
Motor controller is broken
Error : 23
Under voltage
Motor controller is broken
Main AC voltage input is too low
Error
Name
Description
6
Memory
EEPROM of console error, EEPROM problem or circuit problem.
7
Version
Console CPU doesn’t match controller CPU.
10
Communication
Console doesn’t send message to MCB.
Frequency is very low.
KETTLER
confidential document
21.9.2009
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