Download high energy and ignition rods

®
FLEXIBILITY AND VERSATILITY
TESI’s experience as OEM manufacturer of ignition devices gives us the possibility to introduce
to our customers a unique and wide range of igniters, electrodes and spark plugs.
Our mission is to be able to design and supply the most suitable solutions depending on the real
customer demands for ignition industrial need.
HIGH ENERGY ASSURE EASY IGNITION
IN ANY CONDITION
High energy igniters
Sparks provided whit high energy technology give
following advantages:
HE, humidity & oxidation resistant;
HE, no maintenance is required;
HE, safe for end users, no risk of electric shock;
HE, spark plugs long life;
ǡ™‹†‡”ƒ‰‡‘ˆ”‡–”‘Ƥ––‹‰‹–•—’‰”ƒ†‡‘Ž†
ignition rods.
ǡ‹•–Š‡„‡•–•›•–‡–‘‹‰‹–‡Ž‘™ƪƒƒ„Ž‡ˆ—‡Ž•Ǥ
HE, can also replace traditional air/gas pilot torches.
New generation of High Energy devices, now available in our range, provide spark energy from 3 to
36 Joule.
Also available remote feedback of unit is sparking
ƒ†Ƥ‡ƒ†Œ—•–‘ˆ•’ƒ”ˆ”‡“—‡…›ƒ†•’ƒ”‡‡”‰›
®
S.P.A.
HIGH ENERGY MODULE FOR FLARES
†‡˜‡Ž‘’‡†–Š‹•—‹–‹‘”†‡”–‘‡ƒ•‡–Š‡‹‰‹–‹‘‘ˆƪƒ”‡„—”‡”•Ǥ
The ignition unit is designed in order to provide spark energy at very
Ž‘‰†‹•–ƒ…‡Ǥ
HIGH ENERGY
AND IGNITION RODS
Š‡…ƒ•–”‡•‹ƤŽŽ‡†‡…Ž‘•—”‡ǡƒ‡–Š‹•—‹–…‘’Ž‡–‡Ž›™ƒ–‡”’”‘‘ˆǤ
Most ”‡…‡–ǡ ignition applications require to ignite
directly the ƒ‹ Oil or HFO „—”‡”• ™‹–Š direct
•’ƒ”‹‰‹–‹‘Ǥ
This gives to the igniters spark plugs an extra expo•—”‡–‘˜‡”›Š‹‰Š–‡’‡”ƒ–—”‡•Ǥ
In order to provide ”‡Ž‹ƒ„Ž‡ solutions TESI designed ‡™ accessories to Ƥ– on our standard
”ƒ‰‡‘ˆ‹‰‹–‹‘”‘†•ǡ‹ˆ”‡“—‹”‡†Ǥ
For ‡šƒ’Ž‡ǡ side or coaxial ”‡–”ƒ…–ƒ„Ž‡ ’‡—ƒ–‹… †‡˜‹…‡•ǡ tilting ‘†—Ž‡ rods and guide
’‹’‡•Ǥ
TECHNICAL FEATURES
Ȉ
Ȉ
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Ȉ
Ȉ
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͖•’ƒ”•’‡”•‡…‘†ȋ†‹ơ‡”‡–ƒ˜ƒ‹Žƒ„Ž‡‘†‡ƒ†Ȍ
Energy: 3 or 18 Joule
Main supply: 110/230 V AC (12/24 V D‘†‡ƒ†Ȍ
‘™‡”ƒ„•‘”’–‹‘ǣ͕͕͔
‡‹‰Š–ǣ͖ǡ͙‰
Output voltage: 1000 V
®
S.P.A.
PILOT BURNERS
High Energy Battery Operated
Portable Igniter - Model XE18PB06
TESI ignition products include a wide
range of pilot burners.
Pilot burners are available with :
Built in, High Energy or High Voltage
ignition rod.
—‹Ž–‹ƪƒ‡‘‹–‘”†‡˜‹…‡ǡ„›‘’–‹cal or ionization rod .
Class 1, Class 2, Class 3 Pilot burners
range :
l TGI-G Gas pilot burners
Fitted with internal
12 V 7.2 Ah rechargeable
battery and built-in
automatic charger
TESI portable ignition unit is designed to ignite burners
without an individual pilot torch or electrode assembly.
The high energy portable unit is also ideal in an emergency
situation. For instance, if the main burner's ignition unit fails,
the TESI unit can ignite the burner without needing to be
linked to the main power supply.
l TGI-GT Gas turbine igniters
POWER SUPPLY UNIT
The unit delivers an output energy of 18 Joules/s
INPUT VOLTAGE:
Suitable to ignite heavy oils and is not ƒơ‡…–‡† by dust, crust,
or humidity.
OUTPUT VOLTAGE:
l TGI-D Oil pilot burners
l TGI-X Dual fuel pilot burners
TECHNICAL DATA
12 Vdc
1400 Vdc
18 J
OUTPUT ENERGY (per Spark):
SPARK RATE:
4 Sparks/second
INPUT POWER:
IGNITER
Stainless steel construction
Operating temperature 760°C (1000°C Max)
Weight: 0.8 Kg for each meter of length
Length customizable based on customer speciƤcation
HE tip is easily replaceable
Diameter 17 mm (12/14 mm upon request)
Rubber handle 150 mm (std) or optional 90° handle.
Optional adjustable stopping ƪange.
BATTERY CHARGER
INPUT VOLTAGE:
Flexible stainless armoured cable
Bend or straight Ƥttings
Operating temperature of - 20°C to +50°C
Weight: 0.4 Kg for each meter of length
Length customizable based on customer speciƤcation
115 or 230 Vac @ 50 Hz
RECHARGE OUTPUT
VOLTAGE:
13.5 Vdc
ENCLOSURE
PROTECTION CLASS:
MATERIAL:
CONNECTION CABLE
80 W
DIMENSIONS:
WEIGHT:
IP65
Aluminium Alloy
344x272x110
5,7 Kg
DATA SUBJECT TO CHANGE WITHOUT NOTICE
®
S.P.A.
HE IGNITION MODULE
XEC03H -18
High Energy Battery Operated
Portable Igniter
Model XE18PBA04 II2G Ex d IIC T5 IP65
Fitted with internal
12 V 3.6Ah
rechargeable battery
and built-in
automatic charger
TECHNICAL DATA
TECHNICAL DATA
POWER SUPPLY UNIT
INPUT VOLTAGE:
OUTPUT VOLTAGE:
TESI portable ignition unit is designed to ignite burners without
an individual pilot torch or electrode assembly.
The high energy portable unit is also ideal in an emergency situation. For instance, if the main burner's ignition unit fails, TESI unit
can ignite the burner without needing to be linked to the main
power supply.
The unit delivers an output energy of 18 Joules/s and is suitable to
‹‰‹–‡Š‡ƒ˜›‘‹Ž•ƒ†‹•‘–ƒơ‡…–‡†„›†—•–ǡ…”—•–ǡ‘”Š—‹†‹–›Ǥ
Stainless steel construction
Operating temperature 760°C (1000°C Max)
Weight: 0.8 Kg for each meter of length
Length customizable based on customer speciƤcation
HE tip is easily replaceable
Diameter 17 mm (12/14 mm upon request)
Rubber handle 150mm (std) or optional 90° handle.
Optional adjustable stopping ƪange.
Electrical connection of aluminium alloy
Junction box Ex d IIC IP66 (included)
18 J
OUTPUT ENERGY (per Spark):
SPARK RATE:
4 Sparks/second
INPUT POWER:
21 W
BATTERY CHARGER
INPUT VOLTAGE:
115 or 230 Vac @ 50 Hz
13.5 Vdc
PROTECTION CLASS:
DIMENSIONS:
WEIGHT:
‰‹–‹‘‘†—Ž‡•ƒ”‡†‡•‹‰‡†–‘‹‰‹–‡„—”‡”•‘ƪƒ”‡•ƒd
‰”‘—†ƪƒ”‡•Ǥ
Flare construction typically requires that the ignition units' power supply
be installed far from the ignition rod.
The new ignition module is capable of supplying a good spark with up to
a 500 meter cable length.
II2G Ex d IIC T5 IP65
Aluminium Alloy
115-230 Vac 50/60 Hz
OUTPUT VOLTAGE:
1000 Vdc
OUTPUT ENERGY (per Spark):
18 J
SPARK RATE:
2 Sparks/second
INPUT POWER:
110 Watt
Š‹•ƒ‡•‹–†‹ƥ…—Ž––‘•—’’Ž›ƒ‰‘‘†•’ƒ”†—‡–‘–Š‡‡…‡••ƒ”ily long
power supply cable to the spark plug.
Š‡‡™Š‘—•‹‰‹•ƤŽŽ‡†™‹–Š”‡•‹ǡ‡•—”‹‰™ƒ–‡”’”‘‘ˆ’‡”ˆ‘”ance of
the unit, which is particularly important in outdoor applications.
ENCLOSURE
MATERIAL:
INPUT VOLTAGE:
1400 Vdc
RECHARGE OUTPUT
VOLTAGE:
IGNITER
POWER SUPPLY UNIT
12 Vdc
ENCLOSURE
PROTECTION CLASS:
MATERIAL:
IP65
Powder coated steel
DIMENSIONS:
170x140x85
WEIGHT:
2,5 Kg
DUTY CYCLE 33% :
20 SEC ON 40 SEC OFF
max 3 times
355x270x165
10 Kg
DATA SUBJECT TO CHANGE WITHOUT NOTICE
ADDITIONAL SPECS
IN-OUT CONNECTIONS:
INPUT VOLTAGE:
Two cables 1 Meter long
12/24 Vdc(On Demand
DATA SUBJECT TO CHANGE WITHOUT NOTICE
CONNECTION CABLE
Flexible stainless armoured cable
External silicon rubber insulation
½” NPT straight Ƥttings
Operating temperature of - 20°C to +60°C
(silicon cable only of -40°C to +180°C)
Weight: 0.4 Kg for each meter of length
Length customizable based on customer speciƤcation
®
S.P.A.
HIGH ENERGY IGNITION SYSTEM
XEC - 10 Special execution
HIGH ENERGY
IGNITION SYSTEM
TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output
energy of up to 10 Joules provides powerful sparks with a rate of 24 sparks/sec. as a standard.
TESI High Energy Ignition System can be used to directly ignite oil
and gas burners. As a Class 3 Igniter, the output energy of up to 18
Joules provides powerful sparks up to 3MW with a rate of 2-6
sparks/sec that ensures a successful ignition.
HE POWER PACK
High reliability
The powerful sparks ensure ignition in all conditions and
environments with no risk of failure due to contaminants or
humidity.
Low maintenance
Self-cleaning spark tips guarantee successful ignition. In fact the
high power of the spark cleans the surface of the tip during every
ignition.
Strong design & low voltage
Solid design and low voltage allow the operator to handle the rod
quite easily during maintenance with no risk of breaking the
insulators and avoiding dangerous electric shock.
Easy & Fast maintenance
Spark tips screw onto the end of the rod can be replaced quite
easily, reconditioning the system very quickly and reducing costly
down time.
Accessories & spare parts
A wide range of accessories and spare parts on stock can be
quickly supplied and allows for customization of the systems
according to customer speciƤcation.
TESI High Energy System can be utilized in both Safe and Hazardous
areas. The main components for both applications consist of a Power
Pack unit installed in an enclosure box suitable for wall mounting, a
High Energy rod complete with a replaceable spark tip and an high
voltage connecting cable. Standard production consists of a rigid
ignition rod, also available as a ƪexible rod for tilting applications.
The circuit is provided with a regulator on the main inlet so that the sparks rate can be
Ƥnely adjusted ( by TESI accordingly to customer request). This circuit is also able to
monitor :
‡ Transformer temperature and prevent any damage due to over temperature;
‡ Transformer max current, capacitor max voltage, spark down rate(<2);
‡ Max working time.
TESI High Energy system can be utilized in both Safe and Hazardous areas. The main
components for both applications consist of a Power Pack unit installed in an
enclosure box suitable for wall mounting, a High Energy rod complete with a
replaceable spark tip and an high voltage connecting cable.
Standard production consists of a rigid ignition rod, but a ƪexible conƤguration can
be realized for tilting tangential applications.
High reliability
The powerful sparks ensure ignition in all conditions and environments with no
risk of failure due to contaminants or humidity.
RANGE OF HIGH ENERGY POWER PACKS
TYPE
ENERGY
MAIN INLET
VOLTAGE
INPUT
POWER
XEC18-H
18 J
115/230 Vac
60 w
XEC36-H
36 J
115/230 Vac
80 w
DIMENSIONS:
DUTY CYCLE 33% :
235x135x110(h) mm
20 SEC ON 40 SEC OFF
max 3 times
DATA SUBJECT TO CHANGE WITHOUT NOTICE
Low maintenance
Self-cleaning spark tips guarantee successful ignition. In fact the high power of
the spark cleans the surface of the tip
during every ignition.
Easy & Fast maintenance
Spark tips screw onto the end of
the rod can be replaced quite easily,
reconditioning the system very quickly
and reducing maintenance costs.
Accessories & spare parts
A wide range of accessories and spare
parts on stock can be quickly supplied
and allows for customization of
the systems according to customer
speciƤcation .
TECHNICAL DATA
INPUT VOLTAGE:
115 or 230 VAC 50 Hz (60 Hz on demand)
INPUT CURRENT:
MAX 10 A
RMS CURRENT ˜ 6 A (at 24 Sp/Sec)
According Sparks Rate
700W (at 24 Sp/Sec)
OUTPUT VOLTAGE:
1400 V
+/- 10%
OUTPUT ENERGY:
10 J
Each Spark -+/- 10%
WORKING TIME:
Not for continuous service According to Sparks Rate
Max 1 minutes ON/Min 2 minutes OFF/Max 3
subsequent sequences (at 24 Sp/Sec)
INPUT POWER:
SPARK FREQUENCY:
XEC-BH
Fixed and portable systems can
satisfy even the most critical
applications for hazardous areas
II2G Ex d IIB T5 IP54
XEC-TH
Fixed and portable systems can
satisfy even the most critical
applications for safe areas IP65
XEC-CH
Fixed and portable systems can
satisfy even the most critical
applications for hazardous areas
II2G Ex d IIC T5 IP66
24 spark/second
WORKING TEMPERATURE:
PROTECTION GRADE:
DATA SUBJECT TO CHANGE WITHOUT NOTICE
-5 ÷ + 60°C
On request -30 ÷ + 60°C
IP66
On request other options
HE-TIP Rev.01
®
S.P.A.
HIGH ENERGY IGNITION SYSTEM
XEC-24 Special execution
HIGH ENERGY IGNITION SYSTEM
XEC-15 Special execution
TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output
energy of up to 24 Joules provides powerful sparks with a rate of 6 sparks/sec. as a standard.
TESI High Energy Ignition System can be used to directly ignite oil and gas burners. As a Class 3 Igniter, the output
energy of up to 15 Joules provides powerful sparks with a rate of 20 sparks/sec. as a standard.
The circuit is provided with a regulator on the main inlet so that the sparks rate can be
Ƥnely adjusted ( by TESI accordingly to customer request). This circuit is also able
to monitor :
‡ Transformer temperature and prevent any damage due to over temperature;
‡ Transformer max current, capacitor max voltage, spark down rate(<2);
‡ Max working time.
The circuit is provided with a regulator on the main inlet so that the sparks rate can be
Ƥnely adjusted ( by TESI accordingly to customer request). This circuit is also able
to monitor :
‡ Transformer temperature and prevent any damage due to over temperature;
‡ Transformer max current, capacitor max voltage, spark down rate(<2);
‡ Max working time.
Tesi's High Energy system can be utilized in both Safe and Hazardous areas. The main
components for both applications consist of a Power Pack unit installed in an
enclosure box suitable for wall mounting, a High Energy rod complete with a
replaceable spark tip and an high voltage connecting cable.
Standard production consists of a rigid ignition rod, but a ƪexible conƤguration can
be realized for tilting tangential applications.
TESI's High Energy system can be utilized in both Safe and Hazardous areas. The main
components for both applications consist of a Power Pack unit installed in an
enclosure box suitable for wall mounting, a High Energy rod complete with a
replaceable spark tip and an high voltage connecting cable.
Standard production consists of a rigid ignition rod, but a ƪexible conƤguration can
be realized for tilting tangential applications.
High reliability
The powerful sparks ensure ignition in all conditions and environments with no
risk of failure due to contaminants or humidity.
High reliability
The powerful sparks ensure ignition in all conditions and environments with no
risk of failure due to contaminants or humidity.
Low maintenance
Self-cleaning spark tips guarantee successful ignition. In fact the high power of
the spark cleans the surface of the tip
during every ignition.
Low maintenance
Self-cleaning spark tips guarantee successful ignition. In fact the high power of
the spark cleans the surface of the tip
during every ignition.
Easy & Fast maintenance
Spark tips screw onto the end of
the rod can be replaced quite easily,
reconditioning the system very quickly
and reducing maintenance costs.
Easy & Fast maintenance
Spark tips screw onto the end of
the rod can be replaced quite easily,
reconditioning the system very quickly
and reducing maintenance costs.
Accessories & spare parts
A wide range of accessories and spare
parts on stock can be quickly supplied
and allows for customization of
the systems according to customer
speciƤcation.
Accessories & spare parts
A wide range of accessories and spare
parts on stock can be quickly supplied
and allows for customization of
the systems according to customer
speciƤcation .
TECHNICAL DATA
TECHNICAL DATA
INPUT VOLTAGE:
115 or 230 VAC 50 Hz (60 Hz on demand)
INPUT CURRENT:
MAX 5 A
INPUT POWER:
840 VA
OUTPUT VOLTAGE:
1400 V
+/- 10%
OUTPUT ENERGY:
15 J
Each Spark -+/- 10%
WORKING TIME:
Not for continuous service
According to Sparks Rate
15 minutes ON/Min 3 minutes OFF/Max 3
subsequent sequences (at 24 Sp/Sec)
SPARK FREQUENCY:
WORKING TEMPERATURE:
PROTECTION GRADE:
DATA SUBJECT TO CHANGE WITHOUT NOTICE
RMS CURRENT ˜ 3.5 A
INPUT VOLTAGE:
115 or 230 VAC 50 Hz (60 Hz on demand)
INPUT CURRENT:
MAX 5 A
RMS CURRENT ˜3.15 A (at 6 Sp/Sec)
According Sparks Rate
550W (at 6 Sp/Sec)
OUTPUT VOLTAGE:
1400 V
+/- 10%
OUTPUT ENERGY:
24.5 J
Each Spark -+/- 10%
WORKING TIME:
Not for continuous service
According to Sparks Rate
Max 8 minutes ON/Min 16 minutes OFF/Max 3
subsequent sequences (at 6 Sp/Sec)
INPUT POWER:
SPARK FREQUENCY:
4 spark/second
-5 ÷ + 60°C
On request -30 ÷ + 60°C
IP66
On request other options
HE-TIP Rev.01
6 spark/second (as standard ) adjustable on request
WORKING TEMPERATURE:
PROTECTION GRADE:
DATA SUBJECT TO CHANGE WITHOUT NOTICE
-5 ÷ + 60°C
On request -30 ÷ + 60°C
IP66
On request other options
HE-TIP Rev.01
®
S.P.A.
ACCESSORIES FOR
HIGH ENERGY IGNITION LANCES
HE SPARK PLUG
HERC17
CODE
OPERATING TEMEPERATURE
DIAMETER
ZZA00106
760°C (1000°C )
1400°F (1832°F )
17 mm
insertion switch
angled spark tip
ball joint
manual retractor device
‘—–‹‰ƪƒ‰‡
optional 90° handle
safea area remote
push button
shoulder belt
rubber handle
ƒ†•–‘’ƪƒ‰‡
HEM 17
CODE
OPERATING TEMEPERATURE
DIAMETER
ZZA00100
760°C (1000°C )
1400°F (1832°F )
17 mm
HEM14
CODE
OPERATING TEMEPERATURE
DIAMETER
ZZA00130
760°C (1000°C )
1400°F (1832°F )
17 mm
OUTDOOR
WATERPROOF
GAS
GASOLINE
z
z
z
z
DATA SUBJECT TO CHANGE WITHOUT NOTICE
XEC03H-18en Rev.01
Atex remote lance
push button
positioning sensor
sliding conector
®
S.P.A.
®
TESI S.P.A.
Sede Operativa: Via Piave 20/11 - 20080 Vermezzo (Milano) Italy
Tel. +39 02 944 05 01 - Fax +39 02 944 90 87
e-mail: [email protected] - www.tesigroup.com