Download MT1000 Permajector

Excutive Office
255 E. Brown Street
Birmingham, MI 48009
Phone: 248-433-1824
Fax: 248-433-1824
Fax2: 248-594-3433
Machine Division
3110 Permawick Drive
Columbus, IN 47201
Phone: 812-376-0703
Fax: 812-376-8305
____________________________________________
PERMAWICK
The Industry Standard
for Fractional Horsepower
Motor Lubrication
____________________________________________
Operation Manual
for the
MT-1000
Permajector
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Ver. 1.1
Table of Contents
Machine Setup/Power Connections
1
Electrical Diagram
2
Air System
3
Controls
4
Metering System
5
Permawick Hopper and Pump Unit
6
Service Policy
7
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Machine Setup and Electrical Connection
Remove the Permajector from shipping crate and place it level on the floor. It is
not advised to use the shipping skid as a machine base.
Connect air supply to the Filter-Regulator-Lubricator (see page 2) and maintain
approximately 80 to 90 PSI. A fitting to adapt to your air system may be required.
Connect electrical supply. Power to supply the Permajector must match what the
machine is configured for. Typically the machine will be set for 440/220V, 3 phase,
60 Hz (with a control voltage of 120V) unless a different configuration was specified.
Using one bucket of Permawick to start with, place the bucket upside down on the
floor for 15 to 30 minutes before putting the Permawick in the hopper. This will
provide even distribution of oil throughout the Permawick material.
Power Input
480 Volt, 3 Phase
60 Hz
(Typical)
T1
Main Power
Disconnect Switch
Control Supply
Transformer
O
N
O
F
F
1 FU
Gnd
Control Fuse
TR 1
1M
CRM
Power ON
Relay
3 Phase Motor Supply
Timer Relay
Motor Starter
Page 1
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Electrical Diagram
1M
L1
L2
M
L3
30 A
DISC.
T1
PRI.: 480V, 440V, 416V, 380, OR 240 V
50/60 HZ
1 FU
1
1 PBL
2
(VOLTAGE AND FREQ. LISTED ARE OPTIONS
WHICH ARE SPECIFIED AT TIME OF ORDER)
SEC.: 240V, 220V, 208V, 120 V
1 PBL
3
2 LS
OVLD. HTRS.
CRM
CRM
4
5
CRM
1 PBL
R
6
1 LS
TR 1
7
TL
8
1M
STD. CONT.
1 FU - CONTROL FUSE
1 PBL - POWER ON/OFF
CRM - CONTROL RELAY
1 M - MOTOR STARTER
T1 - CONTROL TRANSFORMER
TR 1, T L - TIMER RELAY
1 LS - INJECT RETURNED
2 LS - DOOR SAFETY SWITCH
Page 2
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Air System Filtration
After connecting your air supply, turn the shut-off valve to the ON position. Proper
air pressure (80-90 PSI) can be obtained using the regulator adjustment knob.
When servicing the machine, the shut-off valve can be locked out in the off position.
WARNING ! Before performing any maintenance to the F-R-L, turn valve to the
OFF position, and vent any pressure in the system.
The Filter unit will seperate contaminated liquids from the air, and will collect in
the bowl. The Bowl will be cleared of liquids automatically by the Automatic Drain
or, turn the air off and remove bowl to clean.
The Lubricator will continuously supply lubricant throughout the air system. Add oil
to the Lubricator bowl as needed via the Fill Plug. Recommended oil is SAE-10 or
similar light oil for air systems.
Filter-Regulator-Lubricator
Lubricator Fill Plug
Outlet Fitting,
Supply to Machine
Reg. Service Plug
Mounting Bracket
Shut-off Valve
Air Inlet Fitting
80
+
Disconnect Latch
Lubricator Bowl & Guard
Regulator
Adjustment
Filter Bowl & Guard
Automatic Drain
Page 3
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Controls
After power is connected, turn the machine on, and operate in the CONTINUOUS
CYCLE mode for 3 to 5 minutes. This cycle is also referred to as the MORNING
START cycle; and should be repeated every time you add a new bucket of Permawick.
To operate the machine after the CONTINUOUS CYCLE is complete:
1. With no parts on the holding fixture, cycle the machine 3 times. Then clean
nozzle and fixture. Do not re-use the Permawick material that has been injected.
2. Place the designated endshield and associated parts on the holding fixture; make
sure they are properly oriented.
3. To operate, press both CYCLE buttons and hold momentarily, then release.
4. After the injection is complete, remove part from fixture and repeat.
PULL ON
PUSH OFF
STD
CYCLE
CONT.
CYCLE
CYCLE
CYCLE
The cycle control is an anti-repeat/anti-tie down control, which prevents repeating the
cycle and requires both buttons to be depressed to operate.
Page 4
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Metering System
The Metering System Assembly controls the amount of Permawick that will enter
the endshield cavity during the injection. The amount of Permawick to be injected
can be regulated by the metering system injection spacer. For example: a thinner
spacer would increase the shot amount of Permawick material injected.
The bottom air cylinder (#2) under the table will locate the part to be injected, to the
injection nozzle, then the top air cylinder (#1) will extend and make the injection.
Holding fixtures and nozzles are individually designed per application to provide a
suitable fit for parts to be properly positioned together. Usually a rubber seal will be
used on the nozzle assembly and/or the fixture assembly to ensure Permawick is injected
in the proper areas, and to permit proper bearing contact. Check these rubber seals for
wear frequently. Replacements can be ordered from Permawick Company. See the
tooling drawings for rubber seal part numbers.
Inject Spacer
Top Cylinder
Metering Block
Inject Nozzle
Motor Endframe
Holding Fixture
Table Top
Bottom Cylinder
Page 5
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Hopper and Pump Unit
Overall, the Permajector (all components included) requires minimal maintenance.
However, listed below are some typical maintenance guidelines to follow.
MAKE SURE THE ELECTRICAL AND AIR SUPPLY IS TURNED OFF AND LOCKED
OUT BEFORE PERFORMING ANY TYPE OF MAINTENANCE TO THE MACHINE.
1. Occasionally check the chains for wear and proper tension. Chain tension should
not be overtightened, this could cause premature wear of bearings.
2. Grease fittings, apply a minimal amount as needed to auger shaft bearings, and
idler gear.
3. Check lubricant level in the gear reducer.
4. Occasionally clean the inside of the Permawick Hopper, only if noticeable
amounts of Permawick residue is sticking to the walls of the Hopper for long
periods of time.
Side View
Rear View
Hopper
MAXIMUM FILL LEVEL
MINIMUM FILL LEVEL
Drive Motor/
Gear Reducer
Page 6
OPERATION MANUAL • MT-1000
SINGLE STATION PERMAJECTOR
Service Policy
Components such as controls, air valves, air cylinders, limit switches, and the hopper
motor, are all standard parts that can be easily obtained from industrial suppliers. Parts
for the hopper assembly, transmission/pump, and metering system must be ordered
from the Permawick Company.
Replacement parts for the hopper assembly and metering system will be covered under
a 1 year warranty by Permawick. Standard and purchased components will be warranted
by Permawick for 90 days. Warranties will be voided if the damaged assembly has been
tampered with.
It is not recommended that a Permawick customer attempt major repairs to a metering
system, or the transmission/pump assembly. Although they rarely require major repair,
these units usually provide ample warning of impending failure. If it is determined that
an assembly is in need of remanufacture, please contact a Permawick representative.
_________________________________________________________
Ordering Information:
Permajectors, components, Permawick
Executive Office
Phone 810-433-3500
Fax 810-433-1824
32400 Telegraph Road - Suite #102
Bingham Farms, MI 48025
Technical Support
Machine Division
Phone 812-376-0703
Fax 812-372-1410
3110 Permawick Drive
Columbus, IN 47201
Page 7