Download DP2

SERIES
High Functionality
Competent
Functionality with Your
Preference Model from
Wide Line-up
Digital Pressure
Controller
PAD
DP2
PE
DP-M
PNX
Compact Size LED Bar Display LED Digital Display
PRESSURE SENSOR
DP2
Marked
Conforming to EMC directive
High Repeatability and Resolution at Quick Response
Clearly Visible LED Display with 3 1/2 Digits
Setting with Easy Key Operation
Quick response : 2.5ms or less
High resolution : 1/1,000 range
High repeatability : Within50.2% F.S.51 digit
Temperature characteristic : Within 51% F.S.
The DP2 senses the pressure level accurately.
Bright red LED 7-segment display with
3 1/2 digits 10mm high. The displayed
figures are remarkably noticeable not
only in a dark area, but in a light place.
Initialization and threshold value
setting are easily attained by the key
operation with the figure shown on the
display.
Minus sign
“1”
appears
Four Output Process Modes Enable Versatile Pressure Level Control
Six Pressure Units (Negative type)
1 Hysteresis mode
Your customary unit can be selected
from six standards.
When the unit is changed, the
measured pressure value and the set
values are automatically converted.
2 Window comparator mode
Hysteresis
Hysteresis
ON
Comparative
Output 1
OFF
ON
Comparative
Output 2
OFF
Hysteresis
Comparative ON
Output 1 OFF
Comparative ON
Output 2 OFF
0 Set Value 1
0 Set Value 1
Set Value 2
High vacuum (Vacuum pressure type)
High pressure (Positive pressure type)
Set Value 2
High vacuum (Vacuum pressure type)
High pressure (Positive pressure type)
The common hysteresis of two comparative
outputs can be arbitrarily set.
The comparative output keeps the ON state or the
OFF state in between the threshold value 1 and
the threshold value 2 with the default hysteresis.
3 Dual output mode
4 Automatic sensitivity setting mode
Hysteresis
Hysteresis
Comparative ON
Output 1 OFF
Comparative ON
Output 1 OFF
Set Value 2
High vacuum (Vacuum pressure type)
High pressure (Positive pressure type)
0 Set Value 1
Set Value 2
Set Value 3 High vacuum (Vacuum pressure type)
High pressure (Positive pressure type)
As two comparative outputs are acted by the
respective threshold values, three-level classification is available such as for Low-Go-High comparison, stable O.K.-unstable-N.G. evaluation.
Just a simple simulation of the O.K. level and the
N.G. level sets the threshold level automatically.
The threshold value 3 can be adjusted with the
key operation.
0 Set Value 1
534
inHg
kPa (*1)
kgf/cm2
mmHg
psi
bar
: Vacuum pressure
: Positive pressure
(*1) : The DP2-M2, DP2-M2N and DP2-M2E are
assigned in MPa.
Comparative ON
Output 2 OFF
Comparative ON
Output 2
OFF
The international
system of unit (SI)
PRESSURE SENSOR
DP2
Inspecting orientation of glass board
Pressure increases in proportion to tightness of a
air gap. By checking for the indentations of glass
boards, the DP2 recognizes the orientations of
them.
DP2-80
MODE
DP2-42
DP2-80
E
MOD
MO
DE
IC tray
DP2-80
Vacuum tank
IC
Vacuum pump
Verifying settlement of frame
High pressure is gained when the
frame is exactly seated.
The DP2 detects a slight pressure
change.
DP2-41
Frame
Air
MO
Watching break of tap
Two opposed nozzles are supplied the air
differently pressurized. The lowerpressurized nozzle is subjected to the
reverse pressure ejected from the higherpressurized nozzle when tap breaks.
The DP2 detects the change of the pressure
level.
Controlling edge of winding film
With the bifurcated nozzles placed on the both sides of
the film, one is for air intaking and the other is for air
ejecting with the DP2, the position of the winding film is
acknowledged in right-ward (high pressure), center
(middle pressure), or
DP2-41
left-ward (low pressure).
DE
Air
High
pressure
Nozzle A
MO
E
MO
DE
MOD
Seats
DE
DP2-61
Air
Low
pressure
Nozzle B
Tank
DP2-62
Air
Analog Voltage Outputs in All Models
A Wide Variety of Models
The analog voltage output (1 to 5V) in
proportion to the pressure level enables a real-time observation or a multiple-digital-output control with the digital panel controller CA series.
Selectable in mounting style, enviromental resistance, and customary manner.
Standard type/DP2-2M
Flat type/DP2-4M
Peak-hold and/or Bottom-hold Displayable
DP
2-20
–101
.3k
Pa
The peak value and/or the bottom
value of the changeable pressure level
can be displayed. It is useful to notify
the amplitude range, or the highest or
the lowest value before the threshold
values are determined.
Numerical Figure Indication into Analog Bar Display
Pop-up numerical values are not so
readable to catch up with pressure
changes, but the analog bar display
helps you read it with ease.
LED bars reveal the level by every 10%
F.S. regardless of the pressure unit.
(
)
Digital display
Analog bar display
OU
T1
MO
0-A
DJ
DE
OU
T2
MO
DE
Mounting on a panel
Direct piping
Direct mounting on a wall
Light weight type/DP2-80
IP67 type/DP2-6M
Total weight
approx. 70g
MOD
The sensor is
mounted on a
suction head of
a chip mounter.
E
Water and
dust proof
Pressure unit
The international
system of unit
(SI)
European type
North
American
type
Asian
type
The DP2 covers world-wide
usage with the Asian type, the
North American type, and the
European type. Each type
provides the customary pressure
unit, the related transistor
output, and the pressure port.
European
Pressure port
Rc (PT) 1/8 or M5
kgf/cm2 (Positive pressure) NPN and
mmHg (Negative pressure) analog voltage female thread
Asian
North
American
Output
Pa
psi (Positive pressure) NPN and
InchHg (Negative pressure) analog voltage
bar
PNP and
analog voltage
NPT 1/8
G (PF) 1/8
535
PAD
Controlling clamp force
Supply pressure is changed in accordance with kinds of workpieces. The
DP2 observes the pressure levels at
the clamp hand.
Digital Pressure
Controller
Securing chip-component carriage
on suction hand
The light weight type does not disturb the
movement of the suction hand, even it is mounted
on the hand.
Compact Size LED Bar Display LED Digital Display
PNX
DP2
PE
DP-M
APPLICATIONS
Asian
100kPa –101kPa
type
type
Appearance
Rated pressure range
DP2-20
0 to 100.0kPa
DP2-21
0 to 1.000MPa
DP2-22
DP2-80
Comparative output
Rc (PT) 1/8
NPN open-collector
transistor
M5 female thread
NPN open-collector
transistor
North
European American
Asian
North
European American
0 to 100.0kPa
North
European American
0 to 1.000MPa
Asian
North
European American
NPT 1/8
DP2-40E
G (PF )1/8
DP2-41
Rc (PT) 1/8
PNP open-collector
transistor
DP2-41N
NPT 1/8
DP2-41E
G (PF) 1/8
DP2-42
Rc (PT) 1/8
PNP open-collector
transistor
NPN open-collector
transistor
0 to 1101.3kPa
Asian
North
European American
North
European American
DP2-40N
NPN open-collector
transistor
DP2-42N
NPT 1/8
DP2-42E
G (PF) 1/8
DP2-60
Rc (PT) 1/8
PNP open-collector
transistor
NPN open-collector
transistor
DP2-60N
NPT 1/8
DP2-60E
G (PF) 1/8
DP2-61
Rc (PT) 1/8
PNP open-collector
transistor
NPN open-collector
transistor
0 to 100.0kPa
Asian
100kPa type
1MPa type
Positive pressure
Pressure port
0 to 1101.3kPa
Asian
100kPa type
1MPa type
1101kPa type
Negative pressure
Positive pressure
Flat
IP67
536
Model No.
0 to 1101.3kPa
Asian
1MPa
type
1101kPa type
Negative
Positive pressure pressure
Negative pressure
Standard
Type
Light weight
PRESSURE SENSOR
DP2
PE
DP-M
PNX
Compact Size LED Bar Display LED Digital Display
ORDER GUIDE
Digital Pressure
Controller
PAD
DP2
DP2-61N
NPT 1/8
DP2-61E
G (PF) 1/8
DP2-62
Rc (PT) 1/8
PNP open-collector
transistor
NPN open-collector
transistor
0 to 1.000MPa
DP2-62N
NPT 1/8
DP2-62E
G (PF) 1/8
PNP open-collector
transistor
PRESSURE SENSOR
DP2
OPTION
Description
Panel mounting
bracket
(For standard type)
MS-DPX-2
For mounting on a panel (thickness 1 to 3.2mm)
Panel mounting bracket and
Front protective cover
Front protective
cover DPX-04
DP
2-20
–10
1.3
kPa
OU
T1
OU
0-A
T2
DJ
MO
DPX-04
Sensor mounting
bracket
(For standard type)
MS-DPX
Mounting bracket for standard type
(Two M426mm pan head screws are attached.)
Adaptor bolt
DPX-03
Converts pressure port from female thread
[Rc (PT) 1/8] to male thread [R (PT) 1/8]
Digital panel
controller
(*1)
DE
For protecting the adjustable front surface
(Use it with the panel mounting bracket.)
CA-R2
Relay contact
CA-T2
NPN open-collector
transistor
CA-B2
NPN open-collector
transistor with BCD
output
The inteligent controller incorporated with
arithmetics, hold functions, and etc.
• Supply voltage : 100 to 240V AC510%
• Input number : 2 points (with sensors)
• Power for sensors : 12V DC 150mA
• Input range : 1 to 5V DC
• Main functions :
Arithmetics, Process number selection,
Hold, Scaling, Auto-reference, Power-up
delay, Operation delay, Hysteresis set, etc.
(*1) : Refer to P.644 l for more details of the digital panel controller CA series.
Panel mounting bracket
MS-DPX-2
Applicable panel
thickness 1 to 3.2mm
Sensor mounting Adaptor bolt
bracket
Adaptor
bolt
Digital Pressure
Controller
Front protective
cover
(For standard type)
Compact Size LED Bar Display LED Digital Display
PNX
DP2
PE
DP-M
Model No.
Two M426mm pan head
screws and two spring
washers are attached.
Digital panel controller
537
PAD
Designation
SPECIFICATIONS
Negative pressure
Item
Model No.
Standard
Asian
Positive pressure
1101kPa type
Type
DP2-20
Flat
IP67
DP2-60
North American
DP2-40N DP2-60N
European
DP2-40E DP2-60E
100kPa type
Light weight Standard
DP2-80
DP2-21
1MPa type
Flat
IP67
Standard
DP2-41
DP2-61
DP2-22
Flat
IP67
DP2-42
DP2-62
DP2-41N DP2-61N
DP2-42N DP2-62N
DP2-41E DP2-61E
DP2-42E DP2-62E
Gauge pressure
Pressure scale
Rated pressure range
0 to1101.3kPa
0 to 100.0kPa
0 to 1.000MPa
Setting pressure range
5.1 to1101.3kPa
15.0 to 100.0kPa
10.050 to 1.000MPa
490kPa
Pressure resistance
1.47MPa
Non-corrosive gas
Applicable fluid
kgf/cm2, bar, psi, mmHg, InchHg
Selectable units
kgf/cm2, bar, psi
`
10
12 to 24V DC 115 % Ripple P-P 10% or less
50mA or less
Supply voltage
Current consumption
Comparative output
(Comparative output 1, 2 in common)
<Asian, North American>
NPN open-collector transistor
• Maximum sink current : 100mA
• Applied voltage : 30V DC or less
• Residual voltage : 1V or less (at 100mA sink current)
0.4V or less (at 16mA sink current)
Output process mode
<European>
PNP open-collector transistor
• Maximum source current : 100mA
• Applied voltage : 30V DC or less
• Residual voltage : 2V or less (at 100mA source current)
DC-12 or DC-13
Utilization category
Selectable with key operation either hysteresis mode, window comparator mode, dual output mode, or automatic sensitivity setting mode
1 digit (2 digits when using psi unit, variable when using hysteresis mode)
Hysteresis
Within50.2% F.S.51digit
Repeatability
Response time
2.5ms or less
Short-circuit protection
Incorporated
Pressure display range
Analog bar display
Insulation resistivity
Vibration-proof
Shock-proof
Temperature characteristic
Asian
North American
European
538
3 (Industrial environment)
110 to`507C (No dew condensation nor icing allowed), Storage :110 to `607C
35 to 85%RH, Storage : 35 to 85%RH
Emission : EN50081-2, Immunity : EN50082-2
Voltage withstandability
Accessories
10.050 to 1.000MPa
Standard • Flat • Light weight types : IP40 (IEC), IP67 type : IP67 (IEC)
EMC
Weight
15.0 to 100.0kPa
Green LED (lights up when the comparative output 2 is activated)
Ambient humidity
Cable extension
High pressure (Positive pressure type)
High vacuum (Vacuum pressure type)
LED-bar step indication by every approx.10% F.S.
Comparative
output 2
Ambient temperature
Cable
5.1 to1101.3kPa
Orange LED (lights up when the comparative output 1 is activated)
Protection
Material
Pressure
Comparative
output 1
Pollution degree
Pressure port
1
Red LED display 3 1/2 digits (Sampling cycle : 4 times/sec.)
Display
Operation
indicator
5
Output voltage : 1 to 5V (with rated pressure range)
Zero-point : Within 1V55% F.S.
Span : Within 4V55% F.S.
Linearity : Within51% F.S.
Output impedance : Approx. 1kΩ
Output
voltage (V)
Analog voltage output
Environmental resistance
PRESSURE SENSOR
DP2
PE
DP-M
PNX
Compact Size LED Bar Display LED Digital Display
PAD
Digital Pressure
Controller
DP2
1,000V AC for one min. between all terminals connected and enclosure
50MΩ or more at 500V DC Megger between all terminals connected and enclosure
10 to 150 Hz frequency, 0.75mm amplitude, and X, Y, and Z directions each for two hours (unenergized)
100m/s2 acceleration (approx. 10G), and X, Y, and Z directions each for three times (unenergized)
Within51% F.S. of detection pressure at 207C in110 to`507C temperature range
Standard • Flat • IP67 type : Rc (PT) 1/8, Light weight type : M5 female thread
Flat • IP67 type : NPT 1/8
Flat • IP67 type : G (PF) 1/8
Front case : ABS, Rear case : PPS (containing glass fiber), Display surface : Acrylic,
Pressure port attachment : Zinc alloy die-casted [Light weight type : POM (containing glass fiber)],
Front cover (IP67 type only) : Polycarbonate
Oil resistant cabtyre cable 2m long (IP67 type : 5m long) with five 0.15mm2 conductors
Maximum extension is 100m overall with an equivalent cable with conductors 0.3mm2 or more
Standard type : Approx. 95g, Flat type : Approx. 120g, IP67 type : Approx. 370g, Light weight type : Approx. 70g
DPX-02 (Hexagon-socket-head plug for pressure port) : 1 pc. (for standard type only), Unit plate : 1 pc.
PRESSURE SENSOR
DP2
I/O CIRCUIT AND WIRING DIAGRAMS
Sensor circuit
1kΩ
(Gray) Analog voltage
Load
output (*1)
Load `
(Black) Comparative Output 1
ZD1
Tr1
100mA max.
(White) Comparative Output 2
ZD2
Tr2
DP2-41
(Brown) `V
D
ZD3
(Blue) 0V
Internal circuit
12 to 24V DC
10
1 `
115 %
OUT1
10 0kPa
OUT2
MODE
0-ADJ
100mA max.
Users’ circuit
(*1) : Make sure of the input impedance of your device when the analog
output is used.
Be sure of a voltage drop when the cable is extended by its resistance.
Brown
Gray To analog
input
Load
circuit
Symbol . . . D : Reverse polarity protection diode
ZD1, ZD2, ZD3 : Surge absorption zener diode
Tr1, Tr2 : NPN output transistor
Load
Black
` 12 to 24V DC
10
1 `
115 %
White
Blue
PNP output type
I/O circuit diagram
Wiring diagram
Color code
D
Sensor circuit
Tr1
ZD1
Tr2
DP2-41E
10 0kPa
(Brown) `V
(Black) Comparative Output 1
ZD2
1kΩ
ZD3
Internal circuit
100mA max.
(White) Comparative Output 2
100mA max.
Load
(Gray) Analog voltage
Load
output (*1)
(Blue) 0V
` 12 to 24V DC
`10
1 115 %
OUT1
OUT2
MODE
0-ADJ
Users’ circuit
(*1) : Make sure of the input impedance of your device when the analog
output is used.
Be sure of a voltage drop when the cable is extended by its resistance.
Brown
Black
Symbol . . . D : Reverse polarity protection diode
ZD1, ZD2, ZD3 : Surge absorption zener diode
Tr1, Tr2 : PNP output transistor
White
Gray To analog
Load
input
circuit
Load
` 12 to 24V DC
10
1 `
115 %
Blue
539
PAD
Wiring diagram
Color code
Digital Pressure
Controller
I/O circuit diagram
Compact Size LED Bar Display LED Digital Display
PNX
DP2
PE
DP-M
NPN output type
PRESSURE SENSOR
DP2
PE
DP-M
PNX
Compact Size LED Bar Display LED Digital Display
PAD
Digital Pressure
Controller
DP2
DIMENSIONS (Unit : mm)
DP2-20 DP2-21
DP2-22
Standard type
31.6
30
(2.1)
2-M3 hexagonal socket bolts
38.5
3 1/2 digit
LED display
(25.8)
23.5
20
5
2-M4
(11)
30 31.6
(18.9)
(10.9)
20
MODE
(6)
Comparative Output 2
operation indicator
Increment key
Pressure port
Rc (PT) 1/8
Mode selection key
Decrement key
Comparative Output 1
operation indicator
(9)
8
12
13
(18)
14
"3.7 cable 2m long
DP2-40M DP2-41M
Flat type
DP2-42M
30
(2.1)
35
3 1/2 digit
LED display
(25.8)
23.5
(11)
30
44.7
(27.9)
MODE
(19.9)
(15)
Comparative Output 2
operation indicator
5.7
Mode selection key
Comparative Output 1
operation indicator
Decrement key
2-"8 4.4 deep
2-"4.3 mounting holes
(9)
Pressure port Rc (PT) 1/8 (*1)
8.2
Increment key
(18)
20
16
"3.7 cable 2m long
19.5
(*1) : North American type substitutes NPT 1/8, and European type substitutes G (PT) 1/8 for it.
DP2-80
Light weight type
33.5
30
(2.1)
3 1/2 digit
LED display
(25.8)
23.5
(11)
30
41
(23.7)
MODE
(15.7)
(10.8)
6.2
2-"8 4.4 deep
2-"4.3 mounting holes
(9)
(18)
20
540
Comparative Output 2
operation indicator
Mode selection key
Comparative Output 1
operation indicator
Decrement key
Increment key
5
10
18
"3.7 cable 2m long
Pressure port M5 4 deep
PRESSURE SENSOR
DP2
DIMENSIONS (Unit : mm)
IP67 type
(10.1)
Compact Size LED Bar Display LED Digital Display
PNX
DP2
PE
DP-M
46
2.5
(25.8)
3 1/2 digit
LED display
(11)
Comparative Output 2
operation indicator
MODE
69.5
(45.1)
(37.1)
Mode selection key
(32.2)
Comparative Output 1
operation indicator
Decrement key
6
Increment key
"3.7 cable 5m long
2-"4.5 mounting holes
(9)
26
(18)
Digital Pressure
Controller
34
17
Atmospheric pressure inlet M5 4 deep
43
22
8.5
Pressure measurement inlet Rc (PT) 1/8 (*1)
(*1) : North American type substitutes NPT 1/8, and European type substitutes G (PT) 1/8 for it.
MS-DPX
Sensor mounting bracket for standard type (Option)
Assembled dimensions
40
25
2-"4.2 mounting holes
25
2-"4.2 mounting holes
11
11
20
48.5
39.5
28.5
31.5
20
12.5
30
2-"4.2 mounting holes
3.6
20
31.6
8
MODE
45.5
5.8
38.5
30
30
20
5.8
45.8
14.2
t1.6
40
24
Material : SPCC (Uni-chrome plated)
Two M4 26mm pan head screws
and two spring washers are attached.
541
PAD
DP2-60M DP2-61M
DP2-62M
PRESSURE SENSOR
DP2
PE
DP-M
PNX
Compact Size LED Bar Display LED Digital Display
PAD
Assembled dimensions
Digital Pressure
Controller
DP2
DIMENSIONS (Unit : mm)
MS-DPX-2~DPX-04
Panel mounting bracket and Protective cover for standard type (Option)
42.7
Panel cut-out dimensions
36 +0.5
0
43.7
9.7
34
4.5
40
30
3
36 +0.5
0
(*1) : Thickness of the panel should be 1
42.7
40 30
MODE
542