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Power management for MP3 players Guy F.K. Cheung Lawrence H.S. Ling Integrated Circuits Design Manager ON Semiconductor Staff Integrated Circuit Design Engineer ON Semiconductor Tze-Kau Man Indy C.O. Ho Product Application Engineering Manager ON Semiconductor Application Engineer ON Semiconductor Abstract Since the potential market is large, many other competing products have been emerged in the market by Samsung, Creative Lab, RCA, Sanyo, and many other start-ups; and the market start to prosper in spite of the fact that the issue of copy protection is still pending to solved and there are still some other file formats for music available in the internet with better copy protection feature developed by other large companies. MP3 (MPEG-1/2 Layer3) is a new standard audio file format, based on how human actually perceive sound, for compressing a sound sequence into about one-tenth the size of the original file with unnoticeable loss in sound quality. It can be used in various fields, like language self-learning aids and Internet broadcasts, etc. As the first MP3 player was born in 1998, MP3 officially landed on the consumer music recording market, and with its handy outlook and economy overall cost, it gave head-on punches to traditional CD and MD. And, because it involves no motor or other form of actuator, it can be small in physical size and power consumption. This also allow it being integrated into other consumer systems, a recent successful case is into mobile phone. As the electronic system is so light-weighted, power consumption in idle mode or operation mode are very small, in this case, careful power management design can squeeze the last drop from the battery to make its weight and size worthwhile. This is the prime goal of this paper, which the authors will present the power management approach best suited for this emerging consumer platform. MP3 Player and MP3 Format MP3 Player Background In general, MP3 player is a kind of internet digital audio player in the form of electronic device or software program that support the playback of music files in MP3 format, the most well known and popular audio compression algorithms used in the internet. What most people are interested in and this paper is going to talk about is portable MP3 players. The MP3 player was first introduced in 1998 by Diamond Multimedia in the form of their Rio PMP-300. Due to its handy size, light-weighted, skip-proof audio playback during mechanical vibration (without motor or any playback mechanism), low power consumption, near CD-quality music playback (subject to the encoding sampling frequency and bit rate), and the most important — the music files can be downloaded from internet web sites or through e-mail. MP3 Format MP3 (MPEG-1/2 Layer3) is an audio compression scheme that is defined as part of the International Organization for Standardization (ISO) [1] Moving Picture Experts Group (MPEG) audio/video coding standard. MPEG-1 defined three encoding schemes, referred to as layer 1, layer 2, and layer 3. Each of these schemes, with increasing sophisticated encoding techniques, gives better audio quality at a given bit rate correspondingly. These three layers are hierarchical, that is, a layer 3 decoder can decode layer 1, 2, and 3 bit streams; a layer 2 decoder can decode layer 1, and 2 bits streams; a layer 1 decoder can only decode layer 1 bit streams. Each layer supports decoding compressed audio signals sampled at 48kHz, 44.1kHz, and 32kHz. MPEG-2 exploits the same kind of codecs but with extended support for sampling rates at 24kHz, 22.05kHz, and 16kHz and for more audio channels for surround sound and multilingual application. The quality of music encoded in MP3 is mainly determined by two factors: one is the sampling frequency which has been discussed, another more important factor is the bit rate which is the average number of bits used to represent audio signal in each second. The higher the bit rate, the better is the quality of the audio signal, but also the larger is the file size for the same music length. There are two types of bit rate used for the MP3 encoding: constant bit rate encoding and variable bit rate encoding. Constant bit rate encoding is an encoding method which ensures a consistent bit rate throughout an encoded file, potentially at the expense of audio quality or encoder efficiency. Whereas, variable bit rate is an encoding method which ensures consistently high audio quality throughout the encoded file by making intelligent bit allocation decision during the encoding process. The most commonly used constant bit rates are International IC – China • Conference Proceedings 405 64kbps (FM quality), 96kbps (near CD quality), 128kbps (CD quality), and 160kbps with over sampling (CD quality). The compression algorithm exploits the fact of human ear’s perception to sound, that is, quite sounds are masked out by loud sounds in the same frequency range. The encoder uses this fact and removes the information associated with the sound that cannot be heard anyway from the audio signal. It enables compression of audio data stored in a standard compact disc to about 1/10 of it original size. Market overview Since the emerging of the MP3 player in 1998, market analysts all predict a huge growth in portable MP3 player market which is driven by the wide acceptance of internet as a medium of music delivery and online commerce. Currently, portable MP3 player market is mainly concentrated in North America which contributes to over 90% of worldwide shipments last year. However, the regional sales of MP3 players will increase with increasing worldwide Internet access, especially in Asian countries. With the blooming popularity of digital music downloads, it is estimated that the annual domestic sale of MP3 player in the US will be increased from a total of $126 million to $1.25 billion by the end of 2002. See figure 1. [2] Table 1. A Table shows the different formats now being developed MP3 system overview A basic MP3 player system consists of a system controller, MP3 decoder, logic interface, on-board Flash memory, Flash card interface, stereo audio DAC, download port, LCD display, user interface, and additional value-added features. Figure 2. A MP3 player system block diagram Figure 1. Five year revenue forecast of portable MP3 player in the US In spite of the forecast for tremendous growth in the MP3 market, there are three key dynamics that will affect the market growth and impact the definition of products: 1. Music file format - Although MP3 is the dominant format for music available in the internet, other formats are emerging. Several of these new formats were designed to provide copyright production features that are being demanded by the music recording industry. 2. Copyright protection - Despite the SDMI (Secure Digital Music Initiative) [3] aims at establishing a technology specification for secure distribution of copyright materials. There is considerable technical uncertainty about the implementation timetable. Moreover, the fear of piracy has limited the availability of legitimate MP3 material and the music tracks from the mainstream artists to rollout. 3. Feature set of MP3 players - The Flash memory is the cost dominant component in MP3 players and is more or less the same for all venders. As a result, the price differentiation is constrained. For increasing the perceived value of a MP3 player, manufacturers have to add valueadded features tailored to the market in their products. System controller The system controller performs the system management function. An 8-bit microcontroller is used in simple basic designs and a separate MP3 decoder and system logic interface are required. While some more integrated new designs used CPLD (Complex Programmable Logic Device) which includes main control logic, Flash control, parallel interface, serial interface, user interface control. Therefore, the system design can be much simplified. Moreover, some designs use RISC (Reduced Instruction Set Computer) processor which includes fully programmable DSP function supporting a wide range of audio formats, and a selection of peripheral like Flash interface, LCD interface, serial interface, and parallel interface. Therefore, a separate MP3 decoder and peripheral logic are not required, however, more time may be required for programming the DSP function. System Logic Interface The device is used as system level logic glue interfacing the microcontroller to memory, the download port, and MP3 decoder. MP3 decoder The MP3 decoder decompresses the MP3 bit streams stored in the Flash memory into audio data and sends the data to stereo DAC. Some other DSP functions like treble, bass, and volume control will also be included. Flash memory The Flash memory is non-volatile memory that can be read, reprogrammed, and erased. These operations can be performed using a single low voltage of 2.7V to 3.6V. The Flash memory is used for the storage of boot code and application code of the 406 International IC – China • Conference Proceedings MP3 player, and MP3 music data files. The memory is divided into blocks which can be erased independently, therefore, it is possible to preserve valid data while erasing unwanted data. For data storage, the internal memory is actually contains two separate Flash memory banks: the song Flash and the starting address Flash. The song Flash is provided for MP3 songs storage, whereas, the start address Flash stores the starting address and the end address of each song. MP3 players typical come with 16MB / 32MB internal Flash memory while some more advanced MP3 players come with 64MB internal Flash memory. Flash card interface It is used for memory expansion for extra song storage with external memory device in the form of SmartMedia card or memory stick. Stereo Audio DAC High precision dual digital-to-analog converter utilizes conversion technique based on oversampling with noise shaping to convert uncompressed data from the MP3 decoder into stereo audio signals. The device usually features with digital volume control and mute function. Some IC vendors may also integrate 16Ω/32Ω headphone amplifiers in the DAC. Download port interface Both parallel interface and USB (Universal Serial Bus) [4] interface are used in MP3 players in the market. However, the maximum data transfer through USB is 12Mbps which is about 5 times faster than that through parallel interface. Therefore, USB interface is growing popular in the market and will become a standard for connecting MP3 player to a PC. LCD display The LCD displays used in MP3 players are typically in the size of 128 x 32 dot matrix type about 1 sq. inch for indication of song name, track number, play mode, sound effect, playback elapse time, bit rate, etc. Value-added Functional Blocks Voice Recording Function Most of the MP3 players available in the market are included with voice recording function. The voice is recorded by a monaural electret condenser microphone and is encoded in ADPCM (Adaptive Delta Pulse Code Modulation) at 8kHz or 16kHz sampling rates. The voice recording time is usually about 2hrs. Voice-recording files are stored in wav format which can be uploaded back into PC. EL (Electroluminescent Lamp) Backlite EL backlighting is now a common LCD lighting in dim environments for portable electronic devices since it is the most practical and economical way to evenly illuminate LCD displays. Some new MP3 players are now also designed with EL backlite function. FM Radio Tuner FM radio tuners with digital tuning circuit are also available in some MP3 player models as a value-added feature. Power requirements of various components in MP3 player System Controller The operating voltage for the system controller can be ranging from 2.0V to 6.0V and the typical operating voltage is 3.0V or 3.3V. While the operating current is depended on the type of system controller and the clock speed of the controller used. For 8-bit or 16-bit micro-controllers and CPLDs at a clock speed between 1 MHz and 15 MHz, the typical operating current is around 2 mA to 20 mA. Whereas, 32-bit RISC processors with MP3 decoder or programmable DSP function, the typical operating current will be between 35 mA and 50 mA at clock speed of 25 MHz. However, some processors ,like EP7209 from Cirrus Logic, use split-power for which 2.5V is for the processor core supply voltage, while 3.3V is for the I/O supply voltage. Therefore, the power management solution will become a bit more complicated when using this kind of processor. [5], [6], [7], [8], [9] MP3 decoder The power requirement of the MP3 decoder is usually 2.4V to 3.6V for the supply voltage with 3.3V as the typical value, and typically requires 30mA operating current. [10], [11] Stereo DAC The supply voltage for Stereo DAC used in portable MP3 player is between 1.8V and 3.6V while the operating current consumption is around 15 mA to 20 mA. [12], [13], [14] Flash Memory The Flash memory can be operated at 2.7V to 5.0V and the typical operating voltage is 3.3V. While the typical operating current is 10 mA for read, 20 mA for write/erase. Power supply requirement for such sensitive device demanded low power variation like low-dropout regulator. Noisy power supply can corrupt Memory data unintentionally. [15], [16] USB Controller The power requirement for the USB controller is 3.0V to 5.0V for the operating voltage and the current consumption during full speed operation is typically 30 mA to 55 mA. However, the power for the USB controller is supplied by the PC through the USB cable. In fact, when downloading music files from a PC to the portable MP3 player via the USB cable, the MP3 player will be powered by the PC. This is known as downstream power. [18], [19] System Logic Interface The system logic interface can be operating at 1.4V to 3.6V with 3.3V as the typical operating voltage and the maximum current consumption is about 50mA which depends on the complexity of the system. [17] Headphone Amplifier Low voltage stereo headphone amplifiers which can deliver 10mW to 20mW power at a 16 W or 32 W load per channel are usually used. These low voltage stereo amplifiers can be operated at 1.0V to 5.0V supply voltage and their operating current is typically 1.0mA to 5.0 mA. However, some stereo DAC devices have already built-in with stereo headphone amplifiers, as a result, extra stereo headphone amplifiers are not required. [20], [21], [22] International IC – China • Conference Proceedings 407 MP3 system power supplies solution Two common power management solutions can be used to power portable MP3 players, distributed power management (DPM) and integrated power management (IPM). Distributed power management is commonly used in 1st generation products for shortening new product’s time to market and higher flexibility to changes in system design. Integrated power management is adopted for later product cost saving if product life cycle permits. Distributed Power Management Distributed power management solution is the commonest form adopted in most MP3 player design. It is based on the discrete approach where semiconductor supplier offers a catalogue of devices in tiny packages, such as SOT-23 and micro-8, to system design house for design solution. Series of devices like DC-DC converters (step-up and step-down), low-dropout regulators (LDO), micro-reset, Op-amp, and EL driver. Integrated Power Management Integrated power management solution is aimed at reducing board space and total system cost. System functions can be integrated as much as possible in a single IC package depended on technology constraints. For example, extensive logic functions can be integrated in the power management IC with the mature BiCMOS technology. This benefits the system in two ways. Firstly, the power IC will have a smoother interface with the microprocessor, such that the direct firmware control adds intelligence to the end product. Secondly, protective mechanism and error reporting can be implemented within the IC. Distributed Vs. Integrated There is no specific rule to determine which is the best solution, although system design house often struggle for which power management solution is the best. However, Table 2 illustrates some system factors to trade-off which system designer can take it as a reference. One thing for certain in new product development is time-to-market. The common approach is to use off-the-shelf parts (DPM) to provide power management solution to test the end product and its market, and migrate to the IPM later. Figure 3. A block diagram of MP3 Player Power Supplies Solution Therefore, a high efficiency DC-DC converter which can be operated from 0.9V to 3.0V supply voltage and generate a 3.3V output voltage with 200 mA output current should be sufficient as the main converter for a typical portable MP3 player system. An example of the main converter using ON Semiconductor’s NCP1410 is demonstrated in Figure 4. Figure 4. An example of the main converter using NCP1410 The LCD panel should be supplied by another boost DCDC converter with output voltage ranging from 15V to 25V, which is dependent of the LCD panel size, and output current required is below 15 mA. An example of LCD bias converter using ON Semiconductor’s NCP1403 is presented in Figure 5. Figure 5. An example of LCD bias converter using NCP1403 Table 2. System factors to trade-off for DPM vs. IPM An EL driver which generates a high AC voltage, typically 60Vp-p to 200Vp-p, from a 1.8V to 3V low DC voltage is required to drive the EL lamp to illuminate. An example of EL driver application circuit is illustrated in Figure 6. An Example of MP3 Power Management Solution A typical MP3 system power management solution using DPM is illustrated in Figure 3 below. As shown from the previous section, MP3 player system employs 3.3V for system controller, MP3 decoder, system logic, Flash memory, stereo DAC, and stereo headphone amplifiers; a 3.3V DC-DC voltage converter is therefore necessary. While the earlier models are powered by two size AA/AAA batteries, however, the new models trends to be powered by a single size AA/AAA battery for further reduction in product size. Figure 6. An typical example of EL driver application circuit [23] 408 International IC – China • Conference Proceedings Some supervisory functional blocks are usually utilized in portable MP3 systems for more intelligent power management. These supervisory functional blocks are power-on reset and lowbattery detection. The power-on reset block activates the startup sequence after the battery is being installed in the MP3 player system. When the main converter output voltage reaches a certain preset level, the power-on signal will go high and wake up the microcontroller after a user-defined time delay. The time delay is adjustable by a external capacitor. Whereas, the lowbattery detection is implemented by comparing the battery voltage or the divided-down battery voltage with an internal reference voltage which is commonly 0.9V or 1.2V. If the battery voltage falls below the user-defined operation limit, a low-battery warning signal will be issued to notify the microcontroller. Some DC-DC converters are built-in with supervisory functions to simplify system design. The DC-DC converter shown in Figure 4 is an example of this. Moreover, these supervisory functions can also be accomplished easily by some separated voltage detectors. An example of power-on reset and low-battery detection is shown in Figure 7. Reference 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Figure 7. An example of power-on reset and low-battery detection implementation 17. What is more, system designer should optimize the power consumption by disabling some idle blocks in the system during different operating mode, such as play mode, record mode, sleep mode, and low power stand-by mode. This can be done by applying control signal from the microcontroller to the chip enable pin or shutdown pin of the corresponding devices in each functional block. Conclusion A brief introduction to MP3 player and MP3 audio file format has been discussed. A concise MP3 player market overview has been covered. Moreover, the overall electronic system of MP3 player and power requirements of various components in a MP3 player has also been presented and highlighted. Finally, a distributed power management solution with examples of the main DC-DC converter, LCD bias converter, EL driver, and supervisory functional blocks, like power-on reset and low-battery detection, has been presented. The readers should have a better understanding of the MP3 file format, the portable MP3 player system architecture and power requirements, and the power management solution of portable MP3 player. A distributed power management solution presented is for reducing the time to market and more adaptive to the fast changing market requirements. 18. 19. 20. 21. 22. 23. ISO, “http://www.iso.ch/” Cahners In-Stat Group, “http://www.instat.com/pr/2000/ mm0012da_pr.htm” SDMI, “http://www.sdmi.org/” USB, “http://www.usb.org/” MSM66Q573L data sheet, OKI, “http://www.okisemi.com/communicator/public/nf/docs/ MCUTables- 6.html” ?PD78P064 data sheet, NEC, “http://www.necel.com/ EP7209 data sheet, Cirrus, “http://www.cirrus.com/design/products/overview/ index.cfm?DivisionID=6&SubdivisionID=28&ProductID=109” XCR3256XL data sheet, Xilinx, “http:// www.xilinx.com/partinfo/databook.htm - cool” 79RC32364 data sheet, IDT, “http://www.idt.com/ products/pages/Processors-79RC32364.html” MAS3507D data sheet, Micronas, “http://www.itt-sc.de/products/documentation/consumer/ mas3507d/index.php” STA014, STA015 data sheet, STM, “http://www.st.com/ stonline/books/toc/ds/100.htm” CS43L43 data sheet, Cirrus, “http://www.cirrus.com/ design/products/index.cfm?DivisionID=3” DAC3550A data sheet, Micronas, “http://www.itt-sc.de/products/documentation/consumer/ dac3550a/index.php” UDA1345TS data sheet, Philips, “http://wwwus.semiconductors.philips.com/pip/UDA1345TS_2” M29W160BT data sheet, STM, “http://www.st.com/ stonline/books/toc/ds/416.htm” K9F6408U0A, K9F3208W0A data sheet, Samsung, “http://www.intl.samsungsemi.com/memory/flash/ nand_flash/64m_bit/k9f6408u0a/k9f6408u0a.htm” XC2C100 data sheet, Xilinx, “http://www.xilinx.com/ partinfo/databook.htm - spartan” ML60851D data sheet, OKI, “http://www.okisemi.com/communicator/public/nf/docs/ Intro-7085.html” USBN9604 data sheet, NS, ‘http://www.national.com/pf/ US/USBN9604.html” TDA2822D data sheet, STM, “http://www.st.com/ stonline/books/toc/ds/100.htm” TDA6100A2 data sheet, TI, “http://www-s.ti.com/cgi-bin/sc generic2.cgi?family=AUDIO+POWER+AMPLIFIERS” NJM2076 data sheet, JRC, “http://www.njr.co.jp/ index_e.htm” MC33441 data sheet, ON Semiconductor, “http:// www.onsemi.com/pub/prod” International IC – China • Conference Proceedings 409 Authors’ contact details Guy F.K. Cheung ON Semiconductor 18th Floor, Tower II Grand Central Plaza Shatin, New Territories, Hong Kong Phone: (852) 2689 0245 Fax: (852) 2689 0095 E-mail: [email protected] Tze-kau Man ON Semiconductor 18th Floor, Tower II Grand Central Plaza Shatin, New Territories, Hong Kong Phone: (852) 2689 0229 Fax: (852) 2689 0095 Email: [email protected] 410 International IC – China • Conference Proceedings Lawrence H.S. Ling ON Semiconductor 18th Floor, Tower II Grand Central Plaza Shatin, New Territories, Hong Kong Phone: (852) 2689 0249 Fax: (852) 2689 0095 E-mail: [email protected] Ho, C.O. Indy ON Semiconductor 18th Floor, Tower II Grand Central Plaza Shatin, New Territories, Hong Kong Phone: (852) 2689 0227 Fax: (852) 2689 0095 E-mail: [email protected]