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Project One – AC to DC Converter EENG 3510 – Electronics 1 Spring 2012 Joshua Jenkins Joshua Jenkins February 26, 2012 Project One – AC to DC Converter Joshua Jenkins Abstract Project one was to design and simulate an AC to DC converter that shapes a basic sinusoidal voltage signal into a small ripple DC voltage. Introduction Our task for this project was to construct a basic AC to DC converter and simulate it in PSpice. Most devices that we use in our everyday life require a DC signal to function, yet voltage sources out of a wall outlet are 120V AC. That signal needs to be converted to a signal that a particular device can use. For our AC to DC converter, our source voltage would only be 8V at 60Hz. It would then be shaped into a small ripple voltage with an average above 5V. Problem and Constrains Your task for this project is to design an AC-DC converter using a bridge rectifier. Refer to Figure 3.24 for the block diagram. To simplify the design we will not have the power transformer or voltage regulator. Therefore your job is to design the rectifier and filter. Here are the specifications: Input: AC voltage source of 8V peak at 60 Hz. Use "Vin ? ? sin(0 8 60 0 0)" Output: 5V DC Load: 100 ohm resistor Report An AC to DC converter has four main sections. Power transformer. This section is first in any power source. A transformer drops or raises voltage to a level that the device requires. Bridge rectifier. There are several different types of rectifiers, but the bridge rectifier is the most commonly used. It uses four diodes that reflect the negative portions of a sinusoidal signal over the x-axis, so that the entire signal is positive. Filter. The filter uses a capacitor to store a charge that is slowly released when the signal dips down to zero. This creates a small ripple wave that is close to a flat line DC voltage. Voltage regulator. Finally, the small ripple is passed through a voltage regulator that releases a constant DC voltage close to the average of the ripple. Joshua Jenkins February 26, 2012 For this project, only the bridge rectifier and filter were designed. An 8V sinusoidal signal at 60Hz was given, so a power transformer was not needed to step the voltage down. Also, the voltage regulator utilized components that have not been covered, so it was skipped over for the first project. Because the voltage regulator was not used, the output of the AC to DC converter was a small ripple voltage that wasn’t true DC. The circuit was first drawn out by hand. In this diagram, each node and component was labeled. This diagram would then be used to construct the text file in PSpice that would be simulated. Knowing the connections between nodes was very important to ensure that a proper simulation was run. Values for the diodes and load resister were fixed. However, once the circuit was entered into PSpice, values could be altered for the capacitor and other resistors to ensure the best result for the output. Performance Analysis Two designs were tested during this project. The first design used a fifth diode in the filter, which proved to drop too much voltage, thereby creating too low of an average output ripple. While the ripple of the output was less than 200mV, it averaged only about 4.5 volts, which was under the specification. One way to increase the average of the output voltage would be to add a DC voltage source into the circuit, but this was not specified as an option. Placing resistors in different configurations changed the output, but did not increase the average voltage from the original design. Also, no alterations to the capacitor value or placement increased the output voltage either. Finally, experimenting with an inductor rather than a capacitor did not seem to work either. For the second design, the fifth diode was removed. This allowed for a higher output voltage. However, when connected to the filter, the bridge rectifier produced a significantly different output than that of the first design. The second design was also much simpler in that it used no added resistors, only the load resistor. Despite these differences however, the design was still used because of its higher average output voltage while maintaining a ripple under 200mV. The capacitor value used was 2000μF, which was less than the maximum value specified as 1000μF. Conclusion In conclusion, it was found that the simpler the design of the filter, the higher and more predictable the value of the output was. The fewer diodes used, the less voltage was taken away from the output. Joshua Jenkins February 26, 2012 The bridge rectifier uses a configuration of four diodes to reflect the negative portions of the sinusoidal waveform across the x-axis, thereby creating a signal that is always positive. Keeping the filter simple proved better. A capacitor was the best option because it stores a charge that can be released when the signal dips down, which creates a flatter voltage across the peaks of the waveform, creating a small ripple. (Capacitor eqns, how to choose value)