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Motors and Generators ©Dr. B. C. Paul 2001 1 More Fun with Flux Mechanically Rotated Shaft Slip Rings Wires with brush contacts to slip rings Electromagnetic Flux The coil rotates through the flux enclosing a changing amount of magnetic flux Output Voltage is Sinusoidal AC This induces a changing voltage in the coil. Brushes contact the slip rings and put wires at the same potential as the coil 2 This Machine Converts Mechanical Energy to Electrical This is a Generator Note why mechanical to electrical conversion tends to produce an alternating current 3 More Practical Machine By rotating the rotor mechanically we can create a rotating magnetic flux Rotor a big rotating electromagnet (Slip rings connect to a direct current that magnetizes the rotor) Stator - a ring shaped iron shell Current transfers onto the rotor by means of slip joints The wire wraps around the rotor creating magnetic flux that carries through the rotor - across an air gap 4 and through the stator Now What Will You Do? We put three separate coils through the stator #1 Phase #2 Phase #3 Phase The rotating flux is seen as a changing flux in each coil generating 3 voltage phases This is the secret to 3 phase AC current production 5 This is Called a Synchronous Motor • Three Phase Electric Current is run through the stator • The AC current produces a rotating magnetic flux • We now Apply a DC current to the windings around the rotor (via slip rings and brushes) making it an electromagnet • It follows the rotating magnetic field at synchronous speed. 6 The Stator Current • An AC voltage is applied to the Stator • The Stator has an impedance Zs • We also have an electromagnet sweeping around the stator and inducing a voltage opposing the applied voltage Zs Vt Vg + Ia Zs = Vt Generated back voltage 7 How Synchronous Motors Know How Much Power to Draw • The Rotor actually lags just behind the terminal voltage (due to friction and load resistance) • This means the induce voltage is slightly out of phase with the terminal voltage • The bigger the load the further the rotor is behind and the more the induced voltage drops back out of phase 8 The Voltage Phase Effect • When the induced voltage is way out of phase with the applied voltage there is little cancellation • Vg + Ia Zs = Vt Constantof voltage and current • Power is a product • Voltage stayed the same • Current went up - it draws more current under load 9 The AC Generator (Called an Alternator) • Coal is burned in a boiler • The boiler makes high pressure super-heated steam • The high pressure super-heated steam is cooled and depressurized through a steam turbine • A governor on the turbine regulates rotation speed • The turbine shaft goes through a gear reducer to produce 3600 rpm rotation • The Shaft connects to a rotor in an alternator that goes through 60 rotations per second • The rate of rotation controls the current frequency 10 The Alternator • There are variations that have 4 poles on an X shaped rotor instead of 2 poles on a bar shaped rotor • The advantage to 4 poles is that rotation need only be 1800 rpm • Reduces wear on the brush contacts • Can also build 6 poles and rotate at 1200 rpm • Beyond this increasing poles makes a very big impractical rotor 11 Alternators Can Work in Reverse • Suppose a 3 phase current is passed through the stator • The rotor will act as a compass and try to align with the magnetic field • The rotor is now generating torque that can turn a load • An alternator running in reverse is called a synchronous motor 12 Inductors • Inductors allow conversion of electrical energy back and forth from magnetic flux • This ability allows us to build transformers that are essential to moving power over electric lines • The magnetic flux to electricity correlation allows us to mechanically turn a magnetic flux and produce electricity • This is the foundation of motors and generators 13 Mining Applications • In many mining applications the conversion of electricity to kinetic energy is the primary objective • most of our equipment is built of inductors 14 Comments on Generation and Transmission Voltage • We have seen that motors and generators all involve electric wiring in close proximity. • The types of insulators needed to control real high voltages in limited space are not always available • This is the reason that power must be generated and used at limited voltage • With long range transmission we can build big poles and space wires to use air insulating • We need high voltage to control transmission loss and we can get it. 15