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Electromagnetic Interference Multimedia University 1 EXPERIMENT EMC1: LAYOUT AND GROUNDING OF PRINTED CIRCUIT BOARD OBJECTIVE: To analyze the conducted electromagnetic interference between the circuits on a printed circuit board, and evaluate various EMI reduction techniques, such as decoupling capacitors and L-network filters. APPARATUS 1. 2. 3. 4. 5. 6. Experiment Board (Layout and Grounding) DC Power Supply Oscilloscope 100 MHz Capacitors (0.01 F, 0.1 F, 10 F) Inductors (100 H, 220 H) Resistors (100 , 220 ) INTRODUCTION The ideal role of ground is to act as the reference point for all other signals in an electrical system. The integrity of this reference point is critical to the overall design quality. Digital signals usually have some built-in tolerance for a varying ground potential. However, a "clean" ground has to be maintained for any sensitive analog circuits on board and in system with mixed analog and digital signals. As frequency increases, the problems become more critical. One must always keep in mind that current must flow in a loop. The practical role of ground is to provide a return path for the current taken into an electrical load to return to the signal source terminal. Finite impedance exists in the connecting wire and ground path. Current flowing through this impedance causes voltage drop. This voltage drop, which is the potential difference between the reference ground and the local circuit’s operating ground, is the root of the problem (as illustrated in Figure 1). As it is impossible to remove the current or make the impedance zero, tight control of the current paths (length, width and distribution pattern) becomes the major task of the wiring layout engineers. Most analog circuits are recommended to have a 0.01- to 0.1F capacitor in parallel with a larger 1-F capacitor connected close to the supply pins to ground. These capacitors are referred to as decoupling capacitors. It acts as a charge reservoir to supply the required transient current IT and allows this current to flow through the decoupling capacitor Cd instead of propagating along the power line. In this way, it minimizes the noise and prevents the voltage fluctuation at the VCC supply pins. The lead of the decoupling capacitor must be kept as short as possible in order to minimize any parasitic inductance. Experiment EMC1 Electromagnetic Interference Multimedia University (IT+IDC)Z1 + 2 + VS + Z1 - Z2 VL=VS-(IT+IDC)(Z1+Z2) IT IDC - - + (IT+IDC)Z2 Figure 1: Equivalent circuit of a power distribution bus. For a big current loop, the stray inductance may be sufficient to cause a large cross-coupling of the signal to its neighboring loops. The most likely cause of interference on the same PCB, however, is a high current inducing a voltage in a nearby low-voltage circuit. This suggests that a circuit carrying a large current should not be located near a sensitive circuit. Therefore, the various function circuits on a PCB must be classified according to the magnitudes of the signal voltages and currents. Different classes of circuits must be physically separated. Digital logic circuits are grouped and located within an allocated area while the analog circuits are grouped in another area of the PCB or system, and preferably with a sufficient spacing between the different circuit types. A power bus usually drives multiple loads, as shown in Figure 2. Each circuit type should have a ground trace or ground plane as the current return path. It is undesirable to allow the return current from one circuit type to flow in the ground trace of another. This can be reliably prevented only by mean of separating the ground traces. No ground trace of one circuit type should extend into the area of another circuit type. The conductors between the junction point behave as transmission lines to the individual loads. A decoupling capacitor is usually necessary at each load unless the load is very close to the junction point. If the junction point is some distance from the power source, another decoupling capacitor with a much larger value is also needed at the junction point to absorb the sum of the transient currents incurred by each varying load. In practice, a power amplifier is placed closest to the power distribution junction to minimize the loop and the number of decoupling capacitors. Experiment EMC1 Electromagnetic Interference Multimedia University 3 VL1 Cd1 VS + - IT1 Idc1 Cd VL2 Cd2 IT2 Idc2 Figure 2: Power bus driving two varying load. In extreme cases, decoupling capacitors may not be able to provide enough suppression at one or more frequencies. An L-network filter may be necessary on each load, as shown in Figure 3. The series resistor does not reduce the change in the load voltage VL due to the transient current of that circuit itself, but it does impede the transient from propagating to other loads. The L-network forms a low-pass RC ladder filter. The resistor may be replaced by an inductor if the dc voltage drop across the resistor is too large. Rd1 Cd1 VS + - Cd VL1 IT1 Idc1 Rd2 Cd2 VL2 IT2 Idc2 Figure 3: Power bus with L-network filter on each load. Although it is easy to suggest ideal grounding and decoupling strategies for individual components, the implementation is often very complex in large systems which involve thousands of wires layout on a limited board size. The engineer will have to make the most out of the less-than-ideal situation where he does not have much control over the system ground and power supply connections. Experiment EMC1 Electromagnetic Interference Multimedia University 4 PRECAUTION Measure the DC Power Supply voltage using a multimeter before connecting the voltage to the Experiment Board. Make sure the polarity is correct. Make sure you are familiar with the operation of an oscilloscope prior to the lab experiment. PROCEDURE 1. Study the PCB layout of Circuit-1 and Circuit-2 and identify the differences. 2. Start the experiment without C102, C105, C107, C108, C202, C205, C207 and C208. 3. Set the DC Power Supply voltage to 5 V. 4. Connect the 5-V supply to Circuit-1. Caution: make sure the polarity is correct. 5. Toggle SW103 to ON. The analog circuit is a sinewave oscillator. Connect the sinewave output (CN103) to the oscilloscope CH1 input (AC coupling). 6. Set the oscilloscope properly (volt/div, time/div, trigger source, trigger level) to obtain the sine waveform. Sketch the waveform on a graph paper. 7. Toggle SW102 to ON. The digital circuit is a clock generator. Connect the digital output (CN102) to the oscilloscope CH2 input. 8. Select CH1 as the trigger source. Measure the peak-to-peak amplitude of the noise riding on the sinewave signal (using proper volt/div setting). 9. Sketch the waveforms. Explain your observation. Show your result to the lab supervisor. 10. Try disconnect and then connect the BNC connector on CH2 of the oscilloscope. Observe carefully any changes in the noise level on the sinewave at the moment you disconnect or connect the BNC connector. Compare the noise level and explain your observation. 11. Turn the digital clock (SW102) OFF. Then, toggle SW101 to ON. The electric motor should turn on and off at a rate of about 1 Hz. 12. Distinguish the changes on the sinewave. Explain your observations. Show your result to the lab supervisor. 13. Turn the digital clock (SW102) ON. 14. Use a probe to examine the DC and AC voltage components on various points of the 5 V-trace and ground-trace and Vcc pins of the ICs. Describe your observation. 15. Disconnect the power supply from Circuit-1, and connect it to Circuit-2. 16. Repeat steps 5 to 14 on Circuit-2. Compare the noise amplitude due to the different layout of Circuit-1 and Circuit-2. 17. Use the available capacitors, inductors and resistors on the relevant sockets on the PCB. Try various configurations of decoupling capacitors and L-network filters to minimize the noise on the sinewave signal when the digital circuit is on. Try every logical combination (use the reference number on the Experiment Board for capacitors and inductors to record the combination) and record the different magnitudes of improvement on the sinewave quality (for both Circuit-1 and Circuit-2). Experiment EMC1 Electromagnetic Interference Multimedia University 5 DISCUSSION 1. Justify why the sine waveform become noisy when the digital circuit is turned on? 2. Evaluate the reason why the noise amplitude is different when the oscilloscope is connected to both the analog circuit (CH1) and the digital circuit (CH2) compared to the case when the oscilloscope is only connected to the analog circuit (CH1 only). 3. Why the sine waveform shows a transient change when the motor switches on-tooff or off-to-on? 4. Why the 5-V supply is not constant d.c. at various Vcc pins on the Experiment Board? 5. Justify why the different layouts of Circuit-1 and Circuit-2 give rise to different noise amplitudes? 6. Analyze the noise reduction performance between different combination of decoupling capacitors and L-network filters, and conclude the best configuration of decoupling capacitors and L-network filters that minimizes the noise amplitude on the sinewave signal. 7. With the use of decoupling capacitors and L-network filters, conclude which circuit (Circuit-1 or Circuit-2) can achieve the lowest noise amplitude? 8. Conclude the different layout and grounding methods, and noise reduction methods. 9. Recommend how you would layout the printed wires on a single-sided PCB to get a better performance. 10. How would you design the layout of the same circuit on a double-sided PCB? MARKING SCHEME 1. Experiment Results – 10% 2. Discussion – 12% 3. Conclusion – 3% ACKNOWLEDGEMENTS This lab sheet was designed by Dr. Chung Boon Kuan. Experiment EMC1 Electromagnetic Interference Multimedia University Schematic diagram of the circuit. Experiment EMC1 6 Electromagnetic Interference Multimedia University Component placing on the experiment board. Experiment EMC1 7 Electromagnetic Interference Multimedia University Wiring layout of the experiment board. Experiment EMC1 8