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Transcript
Research on the electrostatic induction feeding ECM
The electrostatic induction feeding method is used for micro-electrochemical machining
(micro-ECM) to improve the machining accuracy.
Principle of electrostatic induction feeding ECM
The electrostatic induction feeding method is shown in Fig. 1. The power supply is coupled with the
tool electrode by a feeding capacitance, and current flows through the working gap only at the
instance when the pulse voltage changes to high or low. Hence, the current pulse duration is nearly
equal to the rise and fall time regardless of the pulse on-time of the pulse voltage as shown in Fig. 2.
In addition, the high speed rotation of the tool electrode is possible due to the non-contact electric
Fig. 1 Electrostatic
feeding method
induction
Fig. 2 Principle of electrostatic induction feeding ECM
feeding.
Application of electrostatic induction feeding ECM
Fig. 3 shows the deep micro-hole machined with the electrostatic induction feeding ECM, and Fig. 4
shows the high aspect ratio micro-rod.
Fig. 3 Micro-hole machined with the electrostatic induction feeding ECM
ECM surface
ECM surface
EDM surface
EDM surface
200μm
50μm
20μm
Fig. 4 Micro-rod machined with the electrostatic induction feeding ECM