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IJREE - International Journal of Research in Electrical Engineering ISSN: 2349-2503 IMPLEMENTATION OF INTEGRAL SWITCHING CYCLE CONTROL USING PIC 16F877A M. Narayanan1 | R. Vidhya2 1 (Department of EEE, Info Institute of Engineering, Coimbatore, India, [email protected]) (Department of EEE, Info Institute of Engineering, Coimbatore, India, [email protected]) ___________________________________________________________________________________________________ 2 Abstract— This paper presents the comparison of traditional control strategies like Integral Cycle control (ICC) and Phase Angle Control (PAC) of ac voltage controller with Integral Switching Cycle Control (ISCC) and implementation of ISCC using PIC 16F877A. This paper also presents simulation study of all the above control strategies using MATLAB SIMULINK and PROTEUS. Keywords— AC Voltage Controller;Control Strategies;MATLAB SIMULINK;PROTEUS software ___________________________________________________________________________________________________________ 1. INTRODUCTION The need of customer can be satisfied only when easily operated, reliable, energy saving, reasonable cost products are introduced in the market. With these requirements as the main aim, industries are forced to know about the development and advancement in the technology. The loads are made efficient by operating them for our requirement and to ensure energy savings by injecting variable ac or dc. So the basic requirement should be the energy input available in required form. Applications are operated at fixed ac or dc voltage, variable ac or dc voltage, variable frequency and others to satisfy the load demand and energy savings. Keeping a view of all these requirements there is a need to study electrical circuits that perform the required conversion and their control techniques. The advent of power electronic devices has made the energy conversions much easy and reliable. The energy conversion such as AC – DC, AC – AC, DC – DC and DC – AC is possible without using any rotating devices. This helps to reduce the cost, losses and maintenance problem and therefore improves the efficiency of the system [17]. The control strategies available to vary fixed ac to variable ac in ac voltage controller circuits are [1]: 1. 2. 3. On – Off cycle control Firing angle control Integral cycle switching control To control the rms output voltage the one of the above control strategy can be used. Choosing the best can be done by considering the application and percentage Total Harmonic Distortion (THD). The implementation of any converter circuit needs to be tested before going for hardware. This reduces cost, man power, time. This is achieved by using simulation software’s were the same model or topology can be tested with the real time hardware ratings and device specifications. One such software for testing power electronic converter circuit is MATLAB and PROTEUS. The application of these software’s really proves their worth through their real time applications [18]. 2. PRINCIPLE OF INTEGRAL CYCLE CONTROL (ICC) Some domestic and industrial applications require variable ac to perform their operation. For example, the speed of a ceiling fan can be varied by varying the ac supply voltage input. AC voltage controllers are power electronic circuit that converts fixed voltage, fixed frequency ac supply to variable voltage, fixed frequency ac supply. By properly triggering the SCR’s the rms value output voltage from the converter circuit can be varied. Fig. 2. Circuit diagram of AC Voltage controller Fig.1. AC to variable AC converter IJREE - International Journal of Research in Electrical Engineering Volume: 03 Issue: 04 2016 www.researchscript.com 47 ISSN: 2349-2503 IJREE - International Journal of Research in Electrical Engineering The advantage of this method is continuous output voltage control is possible by varying the firing angle and no commutation circuit is required. Since the sine wave pattern is getting changed, harmonics will be introduced in the system and hence %THD will get increased [19]. The expression for rms value of output voltage for resistive load is given by: where, Vs - RMS Value of input supply voltage and is equal to: Fig. 3. Input and output waveforms The basic principle of Integral Cycle control or on-off control technique is explained with reference to a single phase full wave ac voltage controller circuit shown below. The output voltage is controlled by triggering the SCRs such that the entire cycle appears across the load for ‘n’ number of cycles and load voltage is zero for ‘m’ number of cycles. Hence in this method of control, the shape of the input waveform is not changed but the input voltage does not appear across the load continuously. Therefore in this method the %THD should be less and the drawback being load has to sustain the voltage variations i.e., A full supply voltage during the ON period and zero voltage during the OFF period and output voltage control is not continuous. Here SCR’s are turned on at zero crossing and duty cycle (ratio of on-time period to total time period) can be varied to vary the output voltage [19]. The expression for rms value of output voltage for resistive load is given by: Vs = Vm 2 where, ton – controller ON time = n x T toff – controller OFF time = m x T T – Input cycle time period To – Output cycle time period To = tON + tOFF Vs – rms supply voltage The expression for duty cycle (k) is given by: Fig. 4. Input voltage, Output voltage and Gate pulse waveform 4. INTEGRAL SWITCHING CYCLE CONTROL (ISCC) The expression for rms value of load current is given by: where, Z – Load impedance in ohms 3. PHASE ANGLE CONTROL (PAS) In this method, the output voltage is controlled by triggering the SCRs T1 and T2. By varying the firing angle the rms value of output voltage is varied [4]. Research script | IJREE Volume: 03 Issue: 04 2016 Fig. 5. Output voltage and current waveform This method is the combination of on-off cycle and phase angle control. The disadvantages of above two techniques are eliminated in this method [1]. The methods © Researchscript.com 48 IJREE - International Journal of Research in Electrical Engineering ISSN: 2349-2503 by which output voltage is controlled are: a) Keeping firing angle constant and varying duty cycle b) Keeping duty cycle constant and varying firing angle. Thus by this method both continuous control over output voltage is achieved and also %THD is reduced compared to phase angle control [19]. The expression for rms value of output voltage for resistive load is given by: Fig. 7. MATLAB circuit simulation diagram of ICC and PAC Fig. 8. MATLAB circuit simulation diagram of ISCC Fig. 6. Block diagram of the ISCC 5. SIMULATION RESULTS Fig. 6 shows the MATLAB circuit simulation diagram where two SCR’s are connected in anti-parallel to control the output rms voltage. By varying the firing angle required rms output voltage can be obtained. Fig. 7. shows FFT analysis of voltage waveforms for resistive load with 0.75 duty cycle and alpha = 90 deg in ICC, PAS and ISCC control modes. Circuit Parameters for simulation: MATLAB version: 7.8.0(R2009a) PROTEUS version: 8 PIC controller: 16F877A Maximum input voltage = 50V Frequency = 50Hz Load resistance = 10 ohms Time Period = 20ms Fig. 9. ICC output voltage and FFT waveforms Fig. 10. PAC output voltage and FFT waveforms Research script | IJREE Volume: 03 Issue: 04 2016 © Researchscript.com 49 ISSN: 2349-2503 IJREE - International Journal of Research in Electrical Engineering Fig. 11. ISCC output voltage and FFT waveforms TABLE I S. No COMPARISON OF ICC FOR R AND RL LOAD Duty Cycle Output voltage rms Vo (Volts) Fig. 12. PROTEUS circuit simulation diagram of ISCC %THD R load RL load TABLE III PROTEUS SIMULATION PARAMETERS S. No Parameter Specification 1 0.25 120 0.15 5.19 2 0.5 160 0.15 2.63 1 Input supply 230 V, 50 Hz ac 3 0.75 200 0.15 1.77 2 Triac Q2025R5 3 Opto coupler MOC3021 4 Switch SPST, DIP Switch 5 Transistor 2N3904 6 Controller PIC16F877A 7 Voltmeter AC 8 Display unit Scope From Table I, the %THD is constant for any values of duty cycle in the ON –OFF control method for resistive load since the pattern of the sine wave is not disturbed. While in the case of inductive load the %THD decreases with increase in duty cycle. TABLE II S. No COMPARISON OF PAC AND ISCC FOR R LOAD Output voltage rms (V) Phase angle control (PAC) Integral switching cycle control (ISCC) δ = 0.8 α in deg %THD α in deg %THD 1 203 62 39.45 30 15.03 2 160 90 65.2 80 54.6 3 120 110 88.65 105 81.43 Table II shows the comparison of PCS and ISCC control techniques for R load. From the Table II it is inferred that ISCC control technique produces %THD less than that of PCS for same output voltage rms. Here duty cycle is kept constant (δ = 0.8) and firing angle is varied. As the firing angle increases rms output voltage decreases [11]. The simulation circuit contains the following modules: 1. Power supply 2. Triac based ac voltage controller 3. Opto coupler 4. Gate drive circuits 5. PIC controller 6. Scope and voltmeter Research script | IJREE Volume: 03 Issue: 04 2016 Fig. 13. ISCC input voltage, gate pulse and output voltage waveforms © Researchscript.com 50 IJREE - International Journal of Research in Electrical Engineering systems: The limits on voltage harmonics are thus set at 5% for THD and 3% for any single harmonic. However, keeping low THD values on a system will further ensure proper operation of equipment and a longer equipment life span [6]. 6. HARDWARE SETUP Fig. 15. ISCC output voltage waveform for α = 90 deg obtained in Oscilloscope Fig. 14. Experimental Setup TABLE IV COMPONENT SPECIFICATION S. N o Component s Specificat ion Temper ature (oC) Curren t (A) Voltage (V) 1. TRIAC BT136 110 4 600 2. BJT 2N3904 0.2 40 3. Opto coupler MOC3021 0.06 400 Voltage Regulator Microcontro ller 4. 5. -55 to 150 -40 to +100 LM7805 0 to 125 1.5 25 16F877A -55 to +125 0.3 5.5 RMS output voltage (V) Theoretical value Matlab Proteus Experimental value 30 34.78 34.3 35.02 34 60 31.67 31.6 32.1 31 90 24.95 24.62 25.3 25 120 15.48 15.13 15.7 15 From the comparison done in Table V it is clear that the output voltage rms obtained through MATLAB and PROTEUS simulation and experimental setup is approximately equal with the theoretical value. The above readings are taken keeping the duty cycle = 0.5 as constant. The controlled voltage output rms is measured using an ac voltmeter and the readings are compared with the MATLAB and PROTEUS simulated output and is given in the table V. IEEE Standard 519, “Recommended Practices and Requirements for Harmonic Control In Electrical Power Systems” provides suggested harmonic values for power Research script | IJREE Volume: 03 Issue: 04 2016 The ISCC is found to be an efficient control technique from the comparison made on the basis of %THD. But the %THD is higher than what IEEE standards 519 recommends. Therefore the future work is based on working on techniques such as designing a suitable filter, using Selective Harmonic Elimination method, etc. to suppress the dominant harmonics present in the system and to ensure that the %THD for voltage waveform is less than 5%. 7. CONCLUSION TABLE V COMPARISON OF THEORETICAL, SIMULATED AND HARDWARE VALUES OF RMS VALUE OF OUTPUT VOLTAGE FOR ISCC CONTROL Firing angle α (deg) ISSN: 2349-2503 The various control strategies of AC voltage controller used to control the output voltage is discussed in this paper. In the ON – OFF cycle control even though the %THD is less, wide range of voltage control is not possible whereas in phase angle control smooth voltage variation can be achieved but %THD is high. So to eliminate the above two drawbacks, the Integral Switching cycle control (ISCC) technique can be used in which by setting duty cycle constant and varying firing angle can lead to get both smooth voltage variation and reduced %THD. This paper also discusses the simulation study of AC voltage controller control strategies using MATLAB SIMULINK and PROTEUS software. From the MATLAB SIMULINK it is concluded that ISCC is efficient than ONOFF cycle control (ICC) and Phase angle control (PCS) in terms of percentage THD. It is also concluded that PROTEUS software proves its worth for real time application of ISCC control of AC voltage converter using PIC 16F877A. 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