Download Low Voltage Surge Protection

SPD Product Catalogue 2010
Low Voltage
Surge Protection
Australia & New Zealand
Low Voltage Surge Protection
Understanding Surge Protection & it’s Applications
Why do I need surge
protection?
If a surge is of sufficient
energy level then it can
damage or destroy electrical
equipment or even the
electrical infrastructure
itself. Direct & indirect costs
to a business can be very
expensive. A surge protection
device is in real terms very inexpensive & when correctly
selected & installed can
prevent damage occurring.
What is a surge?
A surge is a random, short
burst of excess electrical
energy to a system. It is
typically measured in micro &
milli-seconds. Also referred
to as a transient, impulse
or spike, these electrical
disturbances can damage
or even destroy sensitive
microprocessor-based
equipment. Surge protection
devices are designed to
reduce the amount of harmful
energy that flows into a
system.
Where do they come from?
80% of transients are
generated from internal
sources such as load
switching, motors starting
up or even turning on air
conditioning systems. The
other 20% of transients are
typically generated from
external sources such as
lightning strikes & power
company grid switching. Like it
or not, most electrical systems
are subjected to some level of
transients.
What is SPD?
Referred to as Surge
Protection Device (SPD). They
are defined as:
“A device designed to protect
electrical equipment from
power surges & voltage
spikes.”
2 Eaton Surge Protection
Are there any standards that
apply?
For many years now there
have been internationally
recognised standards
for surge & lightning risk
assessment & protection.
Research & standards
committees publish many
standards relating to surge
risk & immunity. These
standards however differ from
one geography to another.
Of importance is that there
are two basic low voltage
standards in the world. In the
U.S. it is 120Vac, 60Hz. ( half
the voltage & twice
the current ). In Europe,
Australasia & parts of Asia it
is 220-240Vac, 50Hz. ( twice
the voltage, half the current
). It is important to recognise
that there are differing
methodologies & compliance
regulations for both systems.
There are similarities between
the US & European standards,
but at key points the standards
become mutually exclusive.
So what standards do I use?
Our electrical infrastructure in
Australia has been developed
based on European standards.
It is therefore appropriate to
use the European standards
as our guide. There are
many surge standards that
can be followed. Most AS/
NZS standards have great
similarity to the IEC standards.
There are several levels of
standards that can apply to
any solution. It is important
to understand that there is a
hierarchy of standards. At the
highest level there are the Low
Voltage Framework Directives.
Below this are Lightning
& Surge Risk Assessment
standards. Below this again
are TVSS & SPD equipment
standards & within these are
test & waveform standards.
All these standards need to
be used in conjunction with
local electrical switchboard
& wiring codes. Some of the
standards that apply & are
often mentioned are:
• IEC LV Framework
• ANSI / IEEE C62.41
Waveform, test & current
standards & limits.
• AS/NZS1768 Lightning &
Surge Protection - Risk
assessment.
• IEC61643, UL1449 Equipment
standards
• IEC 61006-1,2,3,4
EMI/RFI generation &
immunity
And that’s not all of them.
There’s a lot to understand.
Some standards overlap, it is
easy to confuse them & apply
an in appropriate standard.
Understanding the standards
is key to success.
System design
System design is not as
difficult as it seems. As long
as the basic principles of
applicable standards are
applied then the job at hand
is to:
1. Divert the incoming excess
energy at the point-of-entry.
(Stop it BEFORE it gets into the
system. It’s cheaper & easier
to deal with it at the point of
entry).
2. Control current flow to the
next zone.
Do it again!
1. Divert excess residual
energy.
2. Control current flow to the
next zone.
It’s that simple. However,
understanding what the
correct risk rating is, what
needs to be protected vs. what
does not, what product to use
& how to correctly install it for
full performance benefit can
be difficult. By following the
next few pages we make it
easier to identify risk, classify
protection zones & identify
suitable products.
What are the rules for
installation?
One of the key issues often
overlooked is the correct
placement & installation
practice that should be
applied. Each site is different.
There is no single definitive
design that can be applied
across the board for all surge
protection situations. It very
much depends on the specific
site infrastructure. There are
however, some basic rules
that should be practiced to
ensure that a solution will
work effectively. Whilst not
comprehensive, the following
are guidelines for successful
installation.
Physical & electrical location.
Location, Location, Location.
It’s a familiar line but very true.
Getting the location of an SPD
right is paramount to success.
It should be located as close
as possible to Main Switch or
metering point – within Main
SWB if possible. The earthing
point for the SPD (for Main
SWBs) must be located within
a short distance. The main
earthing point is where you
want the excess energy to end
up being safely dissipated.
Safety disconnectors.
It is preferred to use HRC
Gg/Gl fuses, not CBs. HRC
fuses perform better than
CB’s which are not designed
for surge waveforms & fast
rising transients. For medium
& high-current services
(250-3000A), use the maximum
fuse as recommended by the
manufacturer. For low-current
services (<250A), the fuse
rating will limit surge capacity.
For very low-current services
(<80A), it may be necessary to
rely on line fuses.
Cable length & type.
Cable length (inductance) is
the biggest issue. Multiple,
small cables are better than
one large cable. Where
permitted, busbars are much
preferred as they provide the
lowest impedance return
path for the surge energy.
Wherever possible, keep the
total connection length below
0.5m on any cable & always
tie cables tightly together.
Try to keep surge voltage
drop to <1kV/cable. Don’t loop
extra cable! It only adds more
inductance & reduces the
surge withstand capacity of
the circuit. EVERY millimetre
counts.
Earthing.
The site earth must be as good
as possible. This is where the
excess energy will end up.
Again, if possible, busbars
should be used for runs <3m.
Use a ‘star’ (or ‘single-point’)
earthing system in all cases.
Do not daisy-chain earth in a
surge circuit. Daisy chaining
earth simply allows the surge
return path to be connected
to the load with the potential
to damage the load instead
of being diverted to the main
earth & safely dissipated
AWAY FROM THE LOAD.
By following the above
guidelines you will maximise
your investment in a surge
product. All products in
this catalogue have been
designed & tested to
international standards by
Eaton’s SPD Engineering
Division in laboratories
in Australia & China. For
more information including
engineering support, white
papers, specification advice &
product support, contact your
Eaton representative.
Contents
Selecting Surge Protection Equipment 4
Class II/Cat C & B - Secondary Protection
MSFI – 1 & 3 Phase 40-63A Surge Filter 25
Class I/Cat D & E - Direct Strike Protection
DSFI – 1 Phase High Performance Surge Filter 27
SPDSG50-300 – Spark Gap Diverter 7
CSFI – Din Rail Compact Surge Filter 29
SPDSG50-255 – GDT Diverter 7
SPD50NGI – Neutral-Earth Surge Protector 31
Class II/Cat D & C - Point of Entry Protection
PPFi – 3 Phase Premium Power Filter 9
Class III/Cat A
Point of Use Protection
MSDI – 3 Phase Surge Diverter 13
POD – Surge Powerboard 34
SPDI – Din Rail Mounted Surge Diverters 15
SSFI – Portable Surge Filter 36
SPDV60 & SPDT60 – Din Surge Diverters 18
SPD DM Series – 5-48V Low Voltage Diverters 38
Quickmov – Integrated Surge Protection 20
EMTJ & ERAK – Dataline Protectors 39
PVD40 Series – Photvoltaic Surge Diverters 22
SF8RM – Single Phase Rack Surge Filter 40
Quick Product Selection Guide 41
UPS & Surge Filter Selection Guide 42
Eaton Surge Protection 3
Selecting Surge Protection Equipment
Understanding Surge Protection Categories
to neutral or earth, protecting switchboards, contactors,
transformers & motors from burnout due to extreme voltages.
A properly installed surge diverter can limit surges to below
2000V.
Protection Categories
Surge Protection Zones (ANSI/IEEE C62.41)
Cat E
Cat D
Cat C
Cat B
6kV/70kA
6kV/30kA
6kV/15kA
6kV/3kA
Cat A
6kV/200A
TELECOM
TOWER
OUT
BUILDING
SERVICE
ENTRANCE
RESIDENTIAL
BUILDING
Eaton manufactures a complete range of power protection
components. These components fall into a number of
categories, depending upon where they are utilised in an
electrical installation. The 3 main categories are, according to
ANSI/IEEE C62.41 & AS/NZS1768-2007:
Category A (6kV/200A): Long final sub circuits & power outlets
Category B (6kV/3kA): Major sub mains & short final sub circuits
If the main load in an installation is critical of high voltages
(computers, communications systems, test equipment etc.), or
generates electrical noise (variable speed motor drives,
high-frequency welders etc.), a Surge/Power Filter (PPFI)
should be used. In an PPFI, surge diverters are utilised in
conjunction with low-pass filtering to reduce the surge voltage
& remove noise. In normal operation, an PPFI can be expected
to reduce surge potentials to less than 1000V whilst providing
up to 70dB of noise attenuation.
Method
Firstly determine whether or not you require filtering or just
surge diversion. If selecting a surge diverter, select a device
appropriate for the protection category. The MSDI & SPDI are
suitable for category C & B locations. Quickmov surge diverters
can also be used in these locations for protection of Quicklag
& DIN panelboards.
If the site requires filtering at the point of entry, select an PPFI
with the appropriate current rating for the load, then select the
model appropriate for the protection category.
For DC solar panel arrays with Grid Interactive inverters it is
recommended that Cat C / Class II, DC type SPD’s are used.
For this situation the PVD40 series Photo Voltaic Diverters in
500, 600 and 1000vdc versions be used.
Category C (6kV/15kA): Point of entry
In addition to these categories, there are 2 more categories
which simply extend the Category C rating:
Category D (6kV/30kA): Point of entry, high exposure
Category E (6kV/70kA): Point of entry, very high exposure
& critical load
Equipment listed in this catalogue is referenced by category to
make the selection of correct components easier.
Selecting Surge Protection Equipment for Commercial
& Industrial Applications
High risk direct strike or point of entry. Class I/Cat D & E
For very high risk installations it is recommended that Class I
type SPD’s are used. Such devices are commonly referred to
as “Spark gap arresters “. For this situation the SPDSG50-300
should be used for L-N and L-E modes and the SPDSG50-255NPE
should be used for N-E mode.
Point of Entry – Class II/Category C
Basically, all installations should at least be protected at the
point of entry. The starting point for protection is the surge
diverter. Surge diverters effectively clamp the incoming lines
4 Eaton Surge Protection
Minor sub mains & short final sub circuits – Class II/Category B
Once past the main board, most protection involves both
surge diversion & filtering. Non-critical loads such as lighting
& general-purpose power circuits do not necessarily require
protection.
Method
For large 3-phase loads such as mainframe computers or
computer-controlled machinery, select an PPFI appropriate for
the load. In this case the protection level required is usually
taken as ‘one step’ below the protection level applied to the
point of entry. For single-phase loads up to 63A, the DSFI &
MSFI filter ranges are suitable (for current < 25A, the CSFI
filter also provides installation compatibility with modular
switchboards). Generally, filters should be mounted as close as
possible to the equipment being protected.
Long Final Sub circuits & Power Outlets - Class III/
Category A
When protecting final sub circuits & power points there are 2
options. Either fit hard-wired filters to the circuit or use plug-in
filters on the equipment to be protected. This choice will be
determined by the load (plug-in filters are only rated up to 10A),
& whether or not there is space for a plug-in filter adjacent
to the equipment. With large computer networks, many
administrators prefer not to use plug-in filters as they can be
accidentally unplugged by the operator’s foot, causing network
problems. For small servers however, a plug-in filter provides
extra protection at the computer for ‘insurance’.
Method
Firstly select whether a hard-wired or plug-in filter is to be
used. If selecting a hard-wired filter, the DSFI range is suitable
for currents up to 32A (for currents < 25A, the CSFI filter also
provides installation compatibility with modular switchboards).
For plug-in filters, the SSFI series provides high levels of
protection with good filtering.
If the site requires filtering at the point of entry, select a DSFI
filter with the appropriate current rating for the load. The DSFI
filter is rated at 5-32A (for current < 25A, the CSFI filter also
provides installation compatibility with modular switchboards).
Final Sub circuits & Power Outlets – Class III/Cat A
When protecting final sub circuits & power points there are 2
options. Either fit hard-wired filters to the circuit or use plug-in
filters on the equipment to be protected. This choice will be
determined by the load (plug-in filters are only rated up to 10A),
& whether or not there is space for a plug-in filter adjacent to
the equipment. Generally, a plug-in filter, used in conjunction
with protection at the switchboard, gives the best protection.
Method
Firstly select whether a hard-wired or plug-in filter is to be
used.
If selecting a hard-wired filter, the DSFI is suitable for currents
from 5 to 32A (for currents < 25A, the CSFI filter also provides
installation compatibility with modular switchboards).
Selecting Surge Protection Equipment for Domestic
& Home-office Applications
For plug-in filters, the SSFI & POD provides high levels of
protection with good filtering. The POD also provides protection
for ancillary devices such as phone/fax, network & coaxial
cables - ideal for protecting video TV systems in domestic
applications.
Point of Entry – Class II/Cat C, B
As with commercial & industrial applications, all installations
should at least be protected at the point of entry. Again, this
usually involves the use of surge diverters. Surge diverters
effectively clamp the incoming lines to neutral or earth,
protecting the switchboard & wiring from damage due to
extreme voltages.
Note: cable systems are electrically referred to mains neutral
which only increases the potential of damage from electrical
faults. If high levels of filtering are required such as for home
automation or high-end audio visual, or other noise-critical
equipment, the sub circuits supplying these systems should be
protected at the switchboard by a high level device such as the
CSFI.
Surge diverters are a ‘must’ if the building is located in an
exposed position or fed by long aerial cables, as in rural
installations. If the building is part of a medium or high-density
development & is fed by an underground cable, the risk of highenergy surges is quite low. In these cases, a surge diverter may
not be necessary.
In most domestic buildings, the main switchboard is the only
switchboard & therefore, if it is desired to provide filtered
power for critical applications such as computers, office
equipment or entertainment systems, this should be done on
the main switchboard. Few domestic applications use 3-phase
power & those that do usually only use it for heating or airconditioning. For this reason, only the phase supplying power to
critical equipment is actually filtered. The remaining phases are
simply fitted with shunt diverters.
Method
Firstly determine whether or not you require filtering or just
surge diversion. If selecting a shunt diverter, select a device
appropriate for the installation. The SPD3NI, SPD3GI, SPDV60 &
SPDT60 are suitable for single & multi-phase installations whilst
the SPD120I is ideal for very exposed sites (on hilltops or with
long aerial cables).
Selecting Surge Protection for Dataline Applications
For IT & telecommunication applications, dataline network
protectors provide further protection against transients which
can enter the electrical system through “back-doors”. The
EMTJ & ERAK series offer transient protection for single port or
multi-port configuration on CAT5 & CAT6 networks. The SF8RM
is designed for surge protection in data rack cabinets where
space is typically limited.
For twisted pair coms and signalling data line it is
recommended that Cat A / Class III type SPD’s are used. For
this situation the SPD-DM series diverters in 5, 12, 24 or 48vdc
versions be used.
Eaton Surge Protection 5
Direct Strike Protection
Class I/Category D & E (6kV/30kA)
6 Eaton Surge Protection
Eaton® SPDSG Series
Class I/Cat D & E Spark Gap & GDT Diverter
multiple gap element design to ensure accurate
triggering & with no follow current. There are 2 models
to choose from. The SPDSG50-300 is suitable for
connection across L-N or L-E. The SPDSG50-255NPE is
suitable for connection in common mode across N – E.
Each have been tested to the stringent requirements of
10/350us waveform standard , commonly known as I imp,
& exhibit exceptionally low let through voltage of less
than 2.5kV at 50kA.
Specifications
•
•
•
•
Shunt Surge Diverter
3 Phase, 100-400A, 80-240kA
The new SPDSG series diverters are designed as IEC
61643-1, Class I, direct strike, surge diverters to protect
high risk installations. Typically known as spark gap
devices, these diverters use the latest technology
1 mode protection. N-E, L-E or L-N
50kA surge suppression rating
Compact modular solution
2 unit DIN43880 case, 36mm DIN-rail mount
Applications
• Direct strike point of entry locations.
Key Features:
Technical Specifications
SPDSG50-300
SPDSG50-255NPE
Technology
Encapsulated Spark Gap
Encapsulated Gas Arrester
Method of mounting
35mm Din rail
35mm Din rail
Input voltage (Un)
230vac nominal
230vac nominal
Max Continuous Voltage (Mcov)
300vac
255vac
Test classification IEC
Class I
Class I
Maximum rated surge current –
(I imp) 10/350us
50kA
50kA
Max rated surge current – (Imax) 8/20us
140kA
140kA
Residual voltage (Vpl)
<2.5KV
<2.5KV
Leakage current
None
None
Response time
<100ns
<100ns
External disconnector max
160A gL
None
Terminations
35mm multi-strand
35mm multi-strand
Insulation resistance
> 103 M Ohm
> 103 M Ohm
Enclosure material
Thermo plastic. UL94-V0
Thermo plastic. UL94-V0
Enclosure rating
IP20
IP20
Applicable standards.
IEC61643-1:2001
IEC61643-1:2001
Dimensions
35mm (W) x 100mm (H) x 77mm (D)
35mm (W) x 100mm (H) x 77mm (D)
Weight
200 grams
200 grams
Environment
-40c to +80c
-40c to +80c
Warranty
5 years
5 years
Note: Specifications are subject to change without notice.
Eaton Surge Protection 7
Point of Entry Protection
Class II/Category C (6kV/15kA)
8 Eaton Surge Protection
Eaton® PPFi
Class II/Cat C & D
3 Phase Premium Power Filter
The PPFI is designed to provide point-of-entry (Category
C) & sub-circuit protection (Category B) against power
surges caused by external sources such as lightning strikes
& substation switching as well as providing a measure of
protection from surge events generated on the secondary side
of the filter. An ideal device for all Category locations.
Series Power & Noise Filter with Shunt Surge Diverter
3 Phase, 100-400A, 80-240kA
Applications:
•
•
•
•
•
•
All Power Circuits including "Point-of-Entry"
Telecommunications Systems & Rectifiers
Process & Control Systems & UPS Systems
Computer Systems & Medical Systems
AV circuits for clubs & hotels
All sensitive Electronic Equipment
The PPFI is a 3-stage protection system utilising primary &
secondary MOV protection in conjunction with a Low-Q LC
filter. The unit provides filtering of the line harmonics, noise
& RF transmitters with a cut-off frequency of <10kHz & a
minimum attenuation of 70dB above 1MHz. Special care has
been taken in the design of the filter to minimise ringing caused
by light loads, surge diverter operation & inductive load backEMF.
All models in the PPFI Series are fully enclosed in wall
mounting IP24 steel enclosures. A graphical mimic display
provides at-a-glance indication of the status of the PPFI with
indicators showing correct functions in green & faults in
red. The alarm function provides a summary alarm output for
protection failure & power failure.
Key Features:
•
•
•
•
•
•
•
•
•
•
•
Surge suppression & filtering in a single package
Standard Current ratings from 100A to 400A
1 mode, Multi-Element Series Filter
2 mode, 3 stage Surge Diverter
Surge suppression ratings from 80kA to 240kA
Provides extensive high frequency & RF filtering
Incorporates a EN certified EMI/RFI filter
Panel-mounted mimic display
Protection Fail Alarm Relay
Enclosed in IP24 painted steel cabinet
5 Year Warranty
Options:
• Custom configurations
•Isolation switches & circuit breakers
• Custom cabinets
• Chassis Mount versions
Eaton Surge Protection 9
Eaton® PPFI
Specifications
Technical Specifications
PPFXXX3CEi
Input voltage
380 - 440VAC 3 Phase
PPFXXX3DEi
PPFXXX3EEi
Maximum continuous voltage – MCOV
300VAC L-N
Temporary overvoltage - TOV
320VAC, 15 mins
Service type
TT, TN, TN C-S or any 3-phase system with a grounded neutral. This unit must not be connected to an ungrounded
system
Test classification
Class II
Energy Absorption rating - per mode (Joules)
Primary protection L-N:
Secondary protection L-N:
Common mode protection N-E:
Aggregate rating:
1,200J/ph, 3,600J total.
600J/ph, 1,600J total.
2,130J.
7,530J.
Current rating – continuous (standard
models)
100A, 160A, 200A, 300A, 400A
Recommended maximum over current protection
100A, 160A, 200A, 300A, 400A
Residual current
<1 mA
Short circuit withstand (1 sec)
29kA
Protection modes
1,800J/ph, 5400J total.
600J/ph, 1800J total.
710J.
7,910J.
3,600J/ph, 10,8000J total.
600J/ph, 1,800J total.
710J.
13,310J.
Line-Neutral,
Neutral-Earth
Line-Neutral,
Neutral-Earth
Line-Neutral,
Neutral-Earth
In 8/20us (Line-Neutral) Nominal Surge Life
30kA x 20 hits/ph
45kA x 20 hits/ph
90kA x 20 hits/ph
In 8/20us (Neutral-Earth) Nominal Surge Life
45kA x 20 hits
45kA x 20 hits
45kA x 20 hits
Ismax 8/20us (Line-Neutral) Max surge level
80kA
120kA
240kA
Ismax 8/20us (Neutral-Earth) Max surge level
120kA
40kA
40kA
Filter attenuation
70dB nominal above 1MHz
Initial clamp voltage (Line-Neutral)
560V (350Vac RMS)
Initial clamp voltage (Line-Earth)
1240V (700Vac RMS)
Initial clamp voltage (Neutral-Earth)
680V (420Vac RMS)
Residual voltage (Vpl) Line-Neutral
<900Vac (3kA, 8/20uS) IEC61643.1
Residual voltage (Vpl) Line-Earth
<1100Vac (3kA, 8/20uS) IEC61643.1
Residual voltage (Vpl) Neutral-Earth
<1000Vac (3kA, 8/20uS) IEC61643.1
Internal protection (fusing)
All surge diverter connections are fused via HRC fuses to IEC269-2-1
Terminations
Bolted lug. 8mm bolts for phase & neutral connections. 8mm PE (earth) stud provided on geartray.
Alarms/indicators
Mimic panel display via LED (2 colour), OK - Green; Protection Fault - Red.
Dry contact alarm relay output – 250Vac/32Vdc, 10A, 4kV isolation,
Alarm under-voltage cutoff 180Vac.
Enclosure rating
IP24
Design standards:
IEC61643-1, IEC610006-1,2,3,4 ANSI/IEEE C62.41 Cat B,C,D
AS1768-2007 Cat B,C,D,E AS3000, AS3100, CE mark
Dimensions
600 x 200 x 800 mm (W x D x H) = 100A to 200A
800 x 400 x 1000 mm (W x D x H) = 300A & 400A
Weight
100A & 160A = 50 kg, 200A = 60 kg, 300A & 400A = 75 kg
Environment
-10 to 65°C, 10 to 90%RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
10 Eaton Surge Protection
®
Eaton
®PPFI
Eaton
PPFI
Block Diagram & Mimic Display
1 Mode Multi-Element Series Filter
2 Mode 2 Stage Surge Diverter
Surge Category
The PPFI is suitable
for use in all category
locations:
Primary
MOV
Protection
Series
Blocking
Inductor
Secondary
MOV
Protection
High
Frequency
Capacitor
Normal
Mode
Class II/Cat D
(6kV/30KA) Point of
Entry, High Exposure
High
Frequency
Capacitor
Normal
Mode
Power
Input
Power
Output
UL1283
EMF/RFI
Filter Block
Common Mode
Common Mode
Class II/Cat C
(6kV/15kA) Point of
Entry/ Service Entrance
SPFXXX3CEi Block Diagram
1 Mode Multi-Element Series Filter
2 Mode 2 Stage Surge Diverter
Class II/Cat B
(Special Applications)
Primary MOV
Protection
(6kV/3kA) Major sub
mains & short final sub
circuits
High
Frequency
Capacitor
Series
Blocking
Inductor
Normal
Mode
High
Frequency
Capacitor
Secondary MOV
Protection
Normal
Mode
Power
Input
Power
Output
UL1283
EMF/RFI
Filter Block
Common Mode
SPFXXX3DEi & SPFXXX3EEi Block Diagram
Eaton Surge Protection 11
C
M
Y
CM
MY
CY
K
CMY
Eaton® PPFI
Connection & Line Diagram
F i S urge F ilter
nec tion Diagram
1003C E i, S P F 1003DE i, S P F 1003E E i,
50C E i, S P F 150DE i, S P F 150E E i,
00C E i, S P F 200DE i, S P F 200E E i,
250C E i, S P F 250DE i, S P F 250E E i
Min dis tance
to ceiling 300mm
OUT P UT/LOAD
L1
ument is to be us ed in c onjunc tion with
L2
L3
N
LOAD
S urge F ilter Ins tallation G uide
(T vs s Doc #510063)
Earth
eutral connections via 8mm bolts.
n via M8 s tud, lower right of enclos ure.
g for connection points.
parate earth cable, even if the unit is bolted to
L1
output cables phys ically separated at all times.
dis tance 500mm.
preferred to MC B s for connection to main S W B .
ns tallation guide for details.
ted within 3m (cable length) of the main system
al link for point-of-entry application. G reater
protection.
proper operation of this S P F it is essential that
ys ically s hort earth connection be made to the
nt. W ith reference to local wiring standards,
us ually s ized agains t a thermal rating,
xpected fault currents , (5,000 to 25,000 amps).
an S P F however, the installer must be aware
nts can exceed 50,000 amps, and therefore
re generally required to limit voltage drops
ditions . T o achieve these requirements, the
s hould be s elected to be equal to, or greater
incoming cable into the S P F . T his ensures that
n the earth cable are minimis ed.
power-carrying conductors s hall be s ized
a lly-applicable s tandards. It is recommended
g neutral conductor be sized the same as (or
phas e conducts as it is the primary return for
es.
L2
L3
N
E
INP UT/S UP P LY
Earth Stud
On G ear T ray
8mm
Min distance
to floor 600mm
C
M
Y
CM
MY
CY
K
CMY
MAIN
E AR T HING
POINT (S W B )
MAIN S WB
Important:
Before installing the
device, please read & follow the installation & operation instructions.
2
1
D
4
3
3/2/2005
550193
Differential protection and filtering.
One phase shown, all phases identical
LC
LINE IN
LINE OUT
FILTER BLOCK
FPRI
D
S P F i S eries
3/2/2005
FSEC
C
C
L-N protection
L-N protection
NEUTRAL OUT
NEUTRAL IN
N-E protection
NO
B
DIN-ADD
SPF
Display Driver
Display PCB
B
COM ALARM OUT
NC
EARTH STUD
Common-mode
protection.
FROM OTHER PHASES
Title
A
Size
A4
12 Eaton Surge Protection
Date:
File:
1
2
3
A
SPF FILTER LINE DIAGRAM
Number
Revision
550246
7-Aug-2006
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Drawn By:
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0
Eaton® MSDI
Class I & II/Cat D & C
Three Phase Surge Diverter
The MSDI surge diverter is designed to provide point-of-entry
protection against power surges caused by external sources
such as lightning strikes & substation switching. Common-mode
protection is available for sites remote from the M.E.N. point
including industrial sites & rooftops in multi-storey
buildings. An ideal device for all Category locations.
The MSDI surge diverters utilise MOV protection for both
differential & common-mode protection. Multiple MOV devices
are used in parallel for primary circuit redundancy. The status of
protective devices is continuously monitored & displayed using
LED bar-graph indicators. All MOV devices are thermally fused
& isolated by ceramic fuses.
Shunt Surge Diverter, 3 Phase 200kA
MSDI unit is provided with an alarm relay. The alarm function
provides a summary alarm output for protection degradation as
well as power failure. The alarm may be configured to indicate
either partial or total protection failure. The level of protection
remaining is indicated by LED bar-graph indicators on the front
panel. A summary alarm relay contacts provide remote
signalling to remote equipment.
Typical applications:
•
•
•
•
•
•
All Power Circuits including "Point-of-Entry"
Telecommunications Systems & Rectifiers
Process & Control Systems & UPS Systems
Computer & Medical Systems
Multi-storey buildings
All sensitive Electronic Equipment
Key Features:
•
•
•
•
•
•
3 Mode, 2 Stage Surge Diverter
Surge suppression rating of 200kA
Enclosed in IP24 cabinet
LED Bargraph display on each phase
Protection Fail Alarm Relay
5 Year Warranty
Surge Category
3 Mode 2 Stage Surge Diverter
The MSDI is suitable
for use in category
locations:
Primary
MOV
Protection
Class II/Cat D
(6kV/30KA) Point of
Entry, High Exposure
Class II/Cat C
Secondary
MOV
Protection
Normal
Mode
Common Mode
Power
Input
Power
Output
Common Mode
(6kV/15kA) Point of
Entry/ Service Entrance
MSDi Block Diagram (Only 1 phase shown, all phases are identical)
Eaton Surge Protection 13
Eaton®® MSDI
Eaton
MSDI
Specifications
Technical Specifications
MSD200CM60i
Input voltage
200 - 250VAC (380 - 440VAC 3 Phase)
Maximum continuous voltage (MCOV)
320VAC
Temporary overvoltage - TOV
350VAC, 15 mins
Service type
TT, TN, TN C-S or any 3-phase system with a grounded neutral
Energy Absorption rating - per mode (Joules)
Primary Protection L-N = 3,000J/ph, 9,000J total
Common mode protection L-E = 710J/ph, 2,130J total
Common mode protection N-E = 2,130J total
Aggregate rating 13,260J
Recommended max. overcurrent protection
125A GL HRC fuse
Protection modes
Line-Neutral, Line-Earth, Neutral-Earth
In 8/20us (Line-Neutral) Nom. surge life
75kA per phase x 20 times
In 8/20us (Line-Earth) Nom. surge life
15kA per phase x 20 times
In 8/20us (Neutral-Earth) Nom. surge life
45kA x 20 times
Ismax 8/20us (Line-Neutral) Max. surge life
200kA
Ismax 8/20us (Line-Earth) Max. surge life
40kA
Ismax 8/20us (Neutral-Earth) Max. surge life
120kA
Initial clamp voltage (Line-Neutral)
560V (350Vac RMS)
Initial clamp voltage (Line-Earth)
680V (420Vac RMS)
Initial clamp voltage (Neutral-Earth)
680V (420Vac RMS)
Internal protection (fusing)
All surge diverter connections are fused via HRC fuses to IEC269-2-1
Alarms/indicators
Bargraph display for protection remaining, dry contact alarm relay output – 250Vac/32Vdc, 10A, 4kV
isolation, Alarm under-voltage cutoff 180Vac.
Enclosure rating
IP24
Design Standards:
IEC61643-1, IEC610006-1,2,3,4 ANSI/IEEE C62.41 Cat B,C,D,E AS1768-2007 Cat B,C,D,E AS3000,
AS3100, CE mark
Dimensions & Weight
370 x 160 x 560 mm (W x D x H), 14kg
Environment
-10 to 65°C, 10 to 90%RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
C
M
Y
CM
2
4
3
D
Differential protection.
One phase shown, all phases identical
LINE
t is to be us ed in c onjunc tion with
T O LOADS
FPRI
C
t cables phys ically s eparated at all times.
nce 500mm.
red to MC B s for connection to main S W B .
ation guide for details .
within 3m (cable length) of the main s ystem
k for point-of-entry application. G reater
ction.
per operation of this MS D it is es s ential that
ly s hort earth connection be made to the
ith reference to local wiring standards,
ally s ized agains t a thermal rating,
ted fault currents , (5,000 to 25,000 amps).
S D however, the ins taller mus t be aware
an exceed 50,000 amps, and therefore
nerally required to limit voltage drops
ns . T o achieve these requirements, the
ld be s elected to be equal to, or greater
ming cable into the MS D. T his ensures that
earth cable are minimis ed.
er-carrying conductors s hall be sized
pplicable s tandards . It is recommended
utral conductor be s ized the same as (or
e conducts as it is the primary return for
MY
D
Diverter Ins tallation G uide
vs s Doc #510065)
connections via 8mm bolts .
M8 s tud, lower right of enclos ure.
connection points .
e earth cable, even if the unit is bolted to
CY
K
Min distance
to ceiling 300mm
550192_msdi_cnx_dia_a4.pdf 6/10/2008 1:30:27 PM
1
S urge Diverter
c tion Diagram
CMY
C
M
Y
CM
MY
K
CY
CMY
Connection & Line Diagram
C
L-N protection
INP UT
L3
L2
L1
F US E
N
E
E AR T H S T UD
ON C AS E
8mm
NEUTRAL
L3
N-E protection
L2
Min distance
to floor 600mm
L1
L-E protection
NO
Protection alarm
B
NC
EARTH STUD
MAIN S W B
Common-mode protection.
One phase shown, all phases
identical
< 3m line distance
Important: Before installing the device,
please read & follow the installation &
operation instructions.
2/23/2005
2/23/2005
LC
14 Eaton Surge Protection
MAIN
E AR T HING
P OINT (S W B )
FROM OTHER PHASES
Title
A
Size
A4
Date:
File:
MS Di S eries
550192
B
COM
NE UT R AL LINK
OR
M.E .N.
1
2
3
A
MSD LINE DIAGRAM
Number
Revision
550250
7-Aug-2006
Shee1
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Drawn By:
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0
Eaton® SPDI Series
Class I & II/Cat D, C & B
Din Rail Mounted Surge Diverters
Key Features:
• Surge ratings starting from 40kA up to 100kA (8/20uS)
• DIN43880 profile IP20 enclosure allows compatibility with most
common switchboards
• Versatile mounting clips offer the option of DIN rail or surface
mount with ease
• Clear & concise protection status indicators &
a dry-contact alarm
• Extended voltage range to suit most common power
distribution systems
Shunt Surge Diverter, 1 & 3 Phase, 40kA & 100kA
Eaton's SPDI surge diverters provide the ultimate solution for surge protection in single & multi-phase systems. Whether the
application involves residential homes, telecommunication facilities, hospitals, schools or heavy industrial plants, the SPDI surge
diverters provide protection against the damaging effects of lightning, utility switching, switching electric motors & more. SPDI surge
diverters can be installed as point-of-entry or sub-board protection & are connected in parallel with the power circuit via separate
protection HRC fuses. These devices are ideal for Category C & B locations.
1 Mode (L-N) 1 Stage Diverter
MOV
Protection
Normal Mode
Power
Input
Class I/Cat D
Power
Output
SPD120i Block Diagram
The SPD120I is designed to protect single-phase power systems against surges & spikes caused by lightning strikes & other electrical
sources. The unit is intended for point-of-entry or main board protection in medium to high exposed locations. SPD120I are easily
configured for L-N or L-E protection for installations adjacent or remote from the M.E.N. link, which means it can provide protection
for commercial buildings to rural sites.
Eaton Surge Protection 15
Eaton® SPDI Series
Class II/Cat C & B
Din Rail Mounted Surge Diverters
Applications:
•
•
•
•
•
•
Ideal for Point of Entry or Sub-board Protection
Telecommunication Systems & Rectifiers
Process & Control Systems
Computer Systems
Medical Systems
All Sensitive Electronic Equipment
Class II/Cat C & B
The SPD3NI is designed to protect 3-phase power systems against damage from surges & spikes caused by lightning & other
electrical sources. The unit is intended for point-of-entry or sub-board protection in low to medium exposed locations adjacent to the
M.E.N. link. For protection in locations remote from the M.E.N. link use a SPD3GI Gas Arrestor model.
Surge Category
2 Mode 1 Stage Surge Diverter
L1 MOV
Protection
L1
L2 MOV
Protection
L3 MOV
Protection
L1
Normal
Mode
Normal
Mode
L2
Power
Input
L2
Power
Output
Normal
Mode
L3
The SPDI is suitable for use in
category locations:
L3
(6kV/30KA) Point of Entry, High
Exposure (SPD120I Only)
N
N
Class II/Cat D
Common Mode
E
E
Class II/Cat C
(6kV/15kA) Point of Entry/ Service
Entrance
SPD3Ni Block Diagram
Class II/Cat B
2 Mode 1 Stage Surge Diverter
L1 MOV
Protection
L2 MOV
Protection
L1
L1
L2
L2
Common
Mode
Power
Input
L3
(6kV/3kA) Major sub mains & short
final sub circuits
L3 MOV
Protection
Power
Output
Common
Mode
L3
Common
Mode
N
Common
Mode
E
E
SPD3Gi Block Diagram
16 Eaton Surge Protection
N
Eaton® SPDI
Specifications
Technical Specifications
SPD120I
SPD3NI
SPD3GI
Input voltage
220-277VAC (380-480V)
40-70 Hz
220-277VAC (380-480V)
40-70 Hz
220-300VAC (380-520V)
40-70 Hz
Maximum continuous operating voltage (MCOV)
320VAC
350VAC
Temporary overvoltage - TOV
350VAC, 15 mins
420VAC, 15 mins
Service Type
TN-C & TN C-S (3-wire with grounded neutral)
TN-S & TT (3-wire with
grounded neutral)
Test Classification (IEC61643-1)
Class II
Initial clamp voltage
560V
Maximum rated surge current - Ismax 8/20us
100kA
40kA / Phase
Nominal surge current - In 8/20us
50kA
20kA / Phase
Residual voltage (Vpl) @ 3kA, 8/20us
1.0kV
<1.2kV L-N, 900V N-E
<1.2kV L-N, 1.4kV N-E
Residual voltage (Vpl) @ 40kA, 8/20us
1.65kV
<2.1kV L-N, 1.46kV N-E
<2.1kV L-N, 2.45kV N-E
Energy absorption (2ms)
2130 Joules
Nominal surge lifetime (In)
50kA (8/20us), 20 times
Recommended maximum overcurrent protection
gG/gL HRC fuses, 1 per phase, 125A maximum
Terminations
Power terminals 16mm2, Alarm terminals 1.5mm2
Alarms/Indicators
5 indicators, dry contact alarm relay - 250VAC/32VDC, 5A
Design standards
IEC61643-1, IEC610006, ANSI/EEE C62.41, AS1768-2007, AS3100, CE mark
Dimensions & Weight
(DIN43880) 70 x 68 x 90 mm (WxDxH), 200g
680V
3640 Joules
20kA (8/20us), 20 times
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection Diagrams
L-E Connection
L-N Connection
SPD120I
SPD3NI
SPD3GI
Important: Before installing the device, please read & follow the installation & operating instructions.
Eaton Surge Protection 17
Eaton® SPDV60 & SPDT60
Class II/Cat C & B
Modular Single Pole DIN Surge Diverters
Key Features:
•
•
•
•
•
•
1 mode plug-in protection
60kA 8/20uS maximum surge rating
Compact solution for primary protection
DIN43880 case, 35mm DIN-rail
Removable dry-contact alarm connection
Thermally protected
Applications:
• Mains point-of-entry / Sub-board
• Factories / Workshops
• Small Offices / Residential homes
Shunt Surge Diverter, 1 Pole 60kA
The new SPDV60-300 & SPDT60-255 single pole DIN surge diverters offer 60kA of surge
suppression, making them suitable for either main or sub-board protection. The compact
modular design allows the units to be easily installed in new or retrofitting existing
installations. The units feature a plug-in module that may be replaced without rewiring in the
event of a fault.
The SPDV60-300 utilises the latest thermal MOV technology, making it suitable for pointof-entry protection in main switchboards & can be used in conjunction with an SPDT60-225
Gas Arrestor for protection on distribution boards remote from the M.E.N. point. Both models
come as standard with mechanical flag status indication & a dry contact alarm for remote
status monitoring.
1 Mode (L-N) 1 Stage Diverter
Surge Category
The SPDV60 & SPDT60 is suitable
for use in category locations:
Class II/Cat C
(6kV/15kA) Point of Entry/ Service
Entrance
Class II/Cat B
(6kV/3kA) Major sub mains & short
final sub circuits
1 Mode (N-E) 1 Stage Diverter
MOV
Protection
GDT
Protection
Normal Mode
Power
Input
Power
Output
Power
Input
Power
Output
Common Mode
SPDV60 Block Diagram
18 Eaton Surge Protection
SPDT60 Block Diagram
Eaton® SPDV60 & SPDT60
Specifications
Technical Specifications
SPDV60-300
SPDT60-255
Input voltage
220-250VAC (380-480V) 40-70Hz
Neutral - Earth connection only. System voltage 220250VAC (380-440V)
Maximum Continuous voltage - MCOV
300VAC
255VAC
(no conduction under load fault conditions)
Shunt Technology
MOV
GDT
Service type
TN-C & TN C-S (3-Phase with
grounded neutral)
Single & 3-Phase with remotely
grounded neutral
Test Classification (IEC61643-1)
Class II
Supply Current
<10mA
Initial clamp voltage
470V
N/A
Initial spark over voltage
N/A
600V
Maximum rated surge current - Ismax 8/20us
60kA
Nominal surge current - in 8/20us
30kA
40kA
Residual voltage (Vpl) @ 3kA, 8/20us
1.0kV
N/A
Residual voltage (Vpl) @ Ismax, 8/20us
1.4kV
1.8kV
Energy absorption (2ms)
2130 Joules
N/A
Nominal surge lifetime (In)
30kA (8/20us), 20 times
40kA (8/20us), 20 times
Internal protection
MOV thermal disconnect device
Thermal disconnector
Recommended maximum over-current protection
gG/gL HRC fuses, 1 per phase, 160A max
None
Terminations
Power terminals 16mm2, Alarm terminals 1.5mm2
Alarms / indicators
Flag indicator, dry contact alarm relay - 250VAC/24VDC, 2A
Design Standards:
IEC61643-1, IEC610006, ANSI/IEEE C62.41, AS1768-2007, AS3100, CE mark
Dimensions & Weight
(DIN43880) 17 x 68 x 90 mm (not incl relay), 100g
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection Diagrams
SPDV60-300
SPDT60-255
Important: Before installing the device, please read & follow the installation & operating instructions.
Eaton Surge Protection 19
Eaton Quickmov™
Class II/Cat C & B
Integrated Quicklag Protection Device
Key Features:
•
•
•
•
•
•
•
•
Surge rating 30kA Inom & 60kA Imax
Integrated Surge Protection solution
In-built HRC fusing
Dual Barrier Flame Retardant Housing
Fail Safe Status Indicator
Protection for MEN & non-MEN applications
Compatibility with Quicklag™ accessories
Designed in Australia
1 Mode (L-N) 1 Stage Diverter
MOV
Protection
Shunt Surge Diverter, 1 Pole 60kA
Normal Mode
Quickmov™ is Australia's first fully integrated Surge Protection
Device (SPD), designed to protect single & multi-phase
electrical distribution systems against the damaging effects of
voltage spikes & surges.
The new Quickmov™ SPD plugs straight into a Quicklag™
loadcentre, connecting to the chassis busbar for the lowest
source impedance. Its integrated HRC fuse enables the
Quickmov™ to be connected directly to the neutral bar,
providing the shortest possible cable length for superior
protection of the entire loadcentre. The advanced MOV
technology is housed in a dual barrier flame retardant case
to provide optimum surge protection performance without
compromising safety & reliability.
The Quicklag™ range of mounting accessories compliments
the Quickmov™, extending its features & benefits to many
applications. Its integrated protection reduces the amount of
extra components required to carry out a typical installation,
saving valuable space & installation time. With a 60kA (MOV
Imax) surge suppression
Surge Category
rating, Quickmov™
is ideal for primary
protection in main
The Quickmov™ is suitable for
use in category locations:
switchboards & can
be used in conjunction
with an Eaton SPD50NGI
Neutral-Earth arrestor
for distribution boards
remote from the M.E.N.
point.
20 Eaton Surge Protection
Class II Cat C (6kV/15kA) Point of
Entry/ Service Entrance
Class II Cat B (6kV/3kA) Major
sub mains & short final sub
circuits
HRC Fuse
Power
Input
MOV
Thermal
Fuse
Element
Quickmov Block Diagram
Power
Output
Eaton Quickmov™
Specifications
Technical Specifications
SPDQM1
Protection Mode
Single Mode - connected L-N
Service type
TNC, TN C-S (for TNS add 1 x SPD50NGI protector)
System voltage - Un
220 - 250VAC (380 - 440VAC 3 Ph) 50/60 Hz
Test Classification
Class II (IEC 61643-1), Category C3 (ANSI/IEEE C62.41)
Maximum Continuous Over Voltage (MCOV - Uc)
300VAC
Temporary Over Voltage (TOV) (5s)
330VAC
External disconnector requirements
None. In-built 100AgL/50kA HRC fuse
Surge current rating In (20 times)
30kA (8/20us)
Surge current rating Ismax (2 times)
60kA (Imax MOV rating, 8/20us)
Residual voltage (Vpl) @ 3kA
1.1kV (cable trimmed to 250mm)
Residual voltage (Vpl) @ In
1.8kV (device only)
Connections
Quicklag™ terminal for phase connection.
6mm2 cable (black) for Neutral connection (500mm length)
Dimensions & Weight
25 x 71 x 93 mm (WxDxH), 310g
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection Diagram
Important: Before installing the device, please read & follow the installation & operating instructions.
Eaton Surge Protection 21
Eaton PVD40 Series
Class II/Cat C & D
Photovoltaic Diverters
The PVD series diverters are designed to protect the
DC input side of grid interactive inverters from harmful
transients that can appear on the output of solar arrays,
especially where they are located on roof or other high
infrastructure locations. These units can be combined with
existing SPDV60 series diverters on the AC Input/Output side
of the inverter to provide complete protection from surges
& thus increasing the life of a grid interactive solution
investment. IEC61643-1 & UL1449 ed3 compliant. Available in
3 models to suit nominal 500, 600 & 1000VDC systems.
Key Features
Shunt Surge Diverter, 60kA
The new PVD series diverters are designed to protect
home & industrial solar panel arrays commonly used in
grid interactive power solutions in the 1.5kW to 10kW
range. These systems commonly use voltages between
500-1000VDC from the solar panels.
•
•
•
•
2 mode plug in protection
40kA surge suppression rating
Compact modular solution
2 & 3 unit DIN43880 case, 36 & 54mm DIN-rail mount
Applications
• Standalone & Grid Interactive Solar arrays.
Technical Specifications
PVD40-500-V-C
PVD40-600-V-C
PVD40-1000-V-CD
Nominal Voltage Un
500VDC
600VDC
1000VDC
Voltage Uc
530VDC
620VDC
1060VDC
Nominal Discharge Current ( 8/20us, kA ) Inom.
20
20
20
Max Discharge Current ( 8/20us, kA ) Imax.
40
40
40
Nominal current (ma) IL
10
10
10
Residual voltage (Vpl) @ Inom 20kA, 8/20us
1.6kV
2.0kV
3.2kV
Test classification
Class II
Class II
Class II
External disconnector ( if required )
125A Gg/Gl fuse
125A Gg/Gl fuse
125A Gg/Gl fuse
Internal protection
MOV thermal disconnect
MOV thermal disconnect
MOV thermal disconnect
Alarm & indicators
Red flag indicator on module
Alarm relay contact. 250vac/24vdc,
2A
Red flag indicator on module
Alarm relay contact. 250vac/24vdc,
2A
Red flag indicator on module
Alarm relay contact. 250vac/24vdc, 2A
Terminations
Main terminals 25mm
Alarm terminals 1.5mm
Main terminals 25mm
Alarm terminals 1.5mm
Main terminals 25mm
Alarm terminals 1.5mm
Degree of protection
( IP rating ).
20
20
20
Mounting
Din rail
Din rail
Din rail
Enclosure material
UL94 V0
UL94 V0
UL94 V0
Environment temperature ( C )
-10 to 60c, 0-90% RH
-10 to 60c, 0-90% RH
-10 to 60c, 0-90% RH
Applicable standards
IEC61643-1:2000
UL1449 ed3
IEC61643-1:2000
UL1449 ed3
IEC61643-1:2000
UL1449 ed3
Weight
180g
180g
240g
Dimensions
90mm (H) x 36mm (W) x 68mm (D)
excluding alarm connectors
90mm (H) x 36mm (W) x 68mm (D)
excluding alarm connectors
90mm (H) x 54mm (W) x 68mm (D)
excluding alarm connectors
Warranty
12 months
12 months
12 months
22 Eaton Surge Protection
Faster than a
speeding bullet
Much faster.
In microseconds a power
surge can do major damage
to sensitive equipment and
data. It can come from
anywhere, and like a bullet,
you only know it has been
by the destruction left
behind. That's why surge
protection is so critical. And
why Eaton builds so much
quality into our full line of
Powerware surge protection
products. Eaton has a world
beating reputation for Power
Quality and a full range of
surge protection solutions,
covering every eventuality.
Eaton Surge Protection 23
Secondary Point Protection
Class II/Category B (6kV/3kA)
24 Eaton Surge Protection
Powerware® MSFI
Class II/Cat C & B
1 & 3 Phase 40-63A Series Surge Filters
Typical applications:
•
•
•
•
•
All Power Circuits including "Point-of-Entry"
Telecommunications Systems & Rectifiers
Process & Control Systems & UPS Systems
Computer Systems & Medical Systems
All sensitive Electronic Equipment
Key Features:
•
•
•
•
•
•
•
Series Filter with Shunt Surge Diverter,
1 & 3 Phase, 40A, 63A & 160kA
Surge suppression & filtering in a single package
1 mode, 2 Element Series Filter
3 Mode, 2 Stage Surge Diverter
Surge suppression rating of 160kA
Power & Protection status indicators
Protection Fail Alarm Relay
5 Year Warranty
The MSFI is designed to provide point-of-entry protection against power surges caused by external sources such as
lightning strikes & substation switching as well as providing a measure of protection from surge events generated on the
secondary side of the filter. An ideal device for Category B & some Category C locations.
The MSFI is a 3-stage protection unit utilising primary & secondary MOV protection in conjunction with a Low-Q LC filter.
The unit provides filtering of the line harmonics, noise & RF transmitters with a cut-off frequency of <10kHz & a minimum
attenuation of 40dB above 1MHz. Special care has been taken in the design of the filter to minimise ringing caused by
light loads, surge diverter operation & inductive load back-EMF.
1 Mode 2 Element Series Filter
3 Mode 2 Stage Surge Diverter
Surge Category
Primary
MOV
Protection
The MSFI is suitable for
use in category
locations:
Normal
Mode
Series
Blocking
Inductor
High
Frequency
Capacitor
Secondary
MOV
Protection
Normal
Mode
Class II/Cat C
(6kV/15kA) Point of Entry/ Service Entrance
Power
Input
Power
Output
Common Mode
Class II/Cat B
(6kV/3kA) Major sub
mains & short final sub
circuits
MSFi Block Diagram (Single Phase shown)
Eaton Surge Protection 25
Eaton® MSFI
Specifications
Technical Specifications
MSF401CCMI
Input voltage
220 – 254VAC 1 Phase
MSF631CCMI
MSF403CCMI
MSF633CCMI
Maximum continuous voltage - MCOV
320VAC
Temporary overvoltage - TOV
350VAC, 15 mins
Service type
TT, TN, TN C-S or any system with a grounded neutral. This unit must not be connected to
an ungrounded system
Test Classification
Class II (IEC 61643-1), Category C3 (ANSI/IEEE C62.41)
Energy Absorption rating - per mode (joules)
Primary protection L-N = 2,400J/ph, Three Phase unit = 7,200J total
Secondary protection L-N = 600J/ph, Three Phase unit = 1,800J total
Common mode protection L-N & N-E = 1,420J, Three Phase unit = 4,280J total
Aggregate rating 4,420J (single phase units), 13,260J (three phase units)
380 - 440VAC 3 Phase
Current rating - continuous
40A
63A
40A
63A
Recommended maximum over current protection
40A
63A
40A
63A
Short circuit withstand (1 sec)
29kA
Protection modes
Line-Neutral, Line-Earth, Neutral-Earth
In 8/20us (Line-Neutral) Nom. surge life
60kA x 20 hits
60kA x 20 hits/ph
In 8/20us (Line-Earth) Nom. surge life
15kA x 20 hits
15kA x 20 hits/ph
In 8/20us (Neutral-Earth) Nom. surge life
15kA x 20 hits
45kA x 20 hits
Ismax 8/20us (Line-Neutral) Max surge level
160kA
160kA/ph
Ismax 8/20us (Line-Earth) Max surge level
40kA
40kA/ph
Ismax 8/20us (Neutral-Earth) Max surge level
40kA
120kA/ph
Filter attenuation
40dB nominal above 1MHz
Initial clamp voltage (Line-Neutral)
560V (350Vac RMS)
Initial clamp voltage (Line-Earth)
680V (420Vac RMS)
Initial clamp voltage (Neutral-Earth)
680V (420Vac RMS)
Internal protection (fusing)
All surge diverter connections are fused via HRC fuses to IEC269-2-1
Alarms/indicators
2 LED display, dry contact alarm relay output – 250Vac/32Vdc, 10A, 4kV isolation,
Alarm under-voltage cutoff 180Vac.
Enclosure rating
IP24
Design Standards:
IEC61643-1, IEC610006-1,2,3,4 ANSI/IEEE C62.41 Cat B,C,D,E AS1768-2007 Cat B,C,D,E AS3000,AS3100, CE mark
Dimensions
210 x 160 x 560 mm (W x D x H)
370 x 160 x 560 mm (W x D x H)
Weight
9kg
14Kg
Environment
-10 to 65°C, 10 to 90%RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection Diagrams
as e MS F i S urge F ilter
onnec tion Diagram
S ingle P has e MS F i S urge F ilter
C onnec tion Diagram
Min dis tance
to ceiling 300mm
r MS F 323C C Mi, MS F 403C C Mi, MS F 633C C Mi
Min distance
to ceiling 300mm
F or MS F 321C C Mi, MS F 401C C Mi, MS F 631C C Mi
his doc ument is to be us ed in c onjunc tion with
T his doc ument is to be us ed in c onjunc tion with
N
P has e S urge F ilter Ins tallation G uide
(T vs s Doc #510063)
L1
L2
L3
OUT P UT
N
S ingle P has e S urge F ilter Ins tallation G uide
(T vs s Doc #510064)
LOAD
OUT P UT
L
LOAD
E arth
E arth
I MP OR T ANT N OT E S :
N OT E S :
s e and neutral connections via 8mm bolts.
onnection via M8 s tud, lower right of enclos ure.
o labelling for connection points.
run a s eparate earth cable, even if the unit is bolted to
B tray.
nput and output cables phys ically separated at all times.
paration dis tance 500mm.
us es are preferred to MC B s for connection to main S W B .
ge 2 on ins tallation guide for details.
to be located within 3m (cable length) of the main system
nd Neutral link for point-of-entry application. G reater
reduce protection.
wiring: F or proper operation of this MS F it is essential that
s t and phys ically s hort earth connection be made to the
rthing point. W ith reference to local wiring standards,
ables are us ually s ized agains t a thermal rating,
ined by expected fault currents , (5,000 to 25,000 amps).
ns talling an MS F however, the installer must be aware
rge currents can exceed 50,000 amps, and therefore
r cables are generally required to limit voltage drops
s urge conditions . T o achieve these requirements, the
able s ize s hould be s elected to be equal to, or greater
he larges t incoming cable into the MS F . T his ensures that
drops on the earth cable are minimis ed.
wiring: All power-carrying conductors s hall be s ized
ing to locally-applicable s tandards. It is recommended
e incoming neutral conductor be sized the same as (or
han) the phas e conducts as it is the primary return for
utral s urges.
N
L1
L2
L3
E
1.
2.
3.
4.
Earth Stud
On Case
8mm
6.
5.
7.
Min dis tance
to floor 600mm
8.1.
MAIN S WB
3 Phase
Connection
2/23/2005
2/23/2005
INP UT
LC
26 Eaton Surge Protection
MAIN
E AR T HING
P OINT (S W B )
8.2
All phas e and neutral connections via 8mm bolts.
E arth connection via M8 s tud, lower right of enclos ure.
R efer to labelling for connection points.
Always run a s eparate earth cable, even if the unit is bolted to
the S W B tray.
K eep input and output cables phys ically separated at all times.
Min. s eparation dis tance 500mm.
HR C fus es are preferred to MC B s for connection to main S W B .
S ee P age 2 on ins tallation guide for details.
Unit is to be located within 3m (cable length) of the main system
E arth and Neutral link for point-of-entry application. G reater
lengths reduce protection.
E arth wiring: F or proper operation of this MS F it is essential that
a robus t and phys ically s hort earth connection be made to the
s ite earthing point. W ith reference to local wiring standards,
earth cables are us ually s ized agains t a thermal rating,
determined by expected fault currents , (5,000 to 25,000 amps).
W hen ins talling an MS F however, the installer must be aware
that s urge currents can exceed 50,000 amps, and therefore
heavier cables are generally required to limit voltage drops
under s urge conditions . T o achieve these requirements, the
earth cable s ize s hould be s elected to be equal to, or greater
than, the larges t incoming cable into the MS F . T his ensures that
voltage drops on the earth cable are minimis ed.
Other wiring: All power-carrying conductors s hall be s ized
according to locally-applicable s tandards. It is recommended
that the incoming neutral conductor be sized the same as (or
larger than) the phas e conducts as it is the primary return for
line-neutral s urges.
N
E
MAIN S WB
Important: Before installing the
device, please read & follow the
installation & operating instructions.
LC
MAIN
E AR T HING
P OINT (S W B )
Single Phase
Connection
2/25/2005
2/25/2005
Earth Stud
On Case
8mm
Min distance
to floor 600mm
3-P has e MS F i S eries
550190
INP UT
L
S ingle P has e MS F i S eries
550191
Eaton® DSFI
Class II/Cat B & A
Single Phase High Performance Surge Filter
Applications:
•
•
•
•
•
•
•
Secondary power circuits/Sub-boards
UPS Systems & Rectifiers
Telecommunications Systems & Rectifiers
Process & Control Systems & UPS's up to 6kVA
Computer Systems & Medical Systems
AV circuits for clubs & hotels
All sensitive Electronic Equipment
Key Features:
•
•
•
•
•
•
Series Filter with Shunt Surge Diverter,
1 Phase 5-32A, 40kA Primary
Surge suppression & filtering in a single package
Modular design
Enclosed in IP20 painted steel housing
Protection Fail Alarm Relay
3 mode, 3 Stage Protection
5 Year Warranty
The DSFI is designed to provide secondary protection against power surges caused by external sources such as
lightning strikes & substation switching as well as providing a measure of protection from surge events generated
on the secondary side of the filter.
The DSFI is a 3-stage protection unit utilising primary & secondary MOV protection in conjunction with a 2-stage
Low-Q LC filter (i.e. 2 inductive coils) using separate differential mode & common mode circuits. The unit provides
filtering of the line harmonics, noise & RF transmitters with a cut-off frequency of <1.5kHz & a minimum attenuation
of >55dB to 10MHz.
Secondary MOV protection (in all 3 modes) is located after the inductive coils, to provide further surge reduction
& to protect against load-generated surges. An ideal device for Category B & A locations.
2 Mode 5 Element Series Filter
3 Mode 2 Stage Surge Diverter
Surge Category
Primary
MOV
Protection
The DSFI is suitable
for use in category
locations:
Series
Blocking
inductor
High
Frequency
Capacitor
Series
Blocking
Inductors
High
Frequency
Capacitor
Normal
Mode
No
M
Secondary
MOV
Protection
Normal
Mode
Class II/Cat B
(6kV/3kA) Major sub mains
& short final sub circuits
Power
Input
Power
Output
Common Mode
Common Mode
Class II/Cat A
(6kV/200A) Long final sub
circuits & power outlets
DSFi Block Diagram
Eaton Surge Protection 27
Eaton® DSFI
Specifications
Technical Specifications
DSFI
Input voltage
200-250VAC 1 Phase
Service type
TT, TN, TN C-S or any single-phase system with a grounded neutral.
Test Classification
Class III (IEC 61643-1), Category A & B (ANSI/IEEE C62.41)
Energy Absorption rating - per mode (joules)
Primary Protection L-N = 740 J
Primary common mode protection L-E & N-E = 780 J
Secondary protection L-N = 225J
Secondary common mode protection L-E & N-E = 480J
Aggregate rating = 2,225J
Current rating – continuous
5 - 32A
Recommended max. overcurrent protection
32A (C curve MCCB)
Short circuit withstand (1 sec)
Suitable for use with a 6kAIC C Curve MCB
Protection modes
Line-Neutral, Line-Earth, Neutral-Earth
In 8/20us (Line-Neutral)
15kA x 20 hits
In 8/20us (Line-Earth)
10kA x 20 hits
In 8/20us (Neutral-Earth)
10kA x 20 hits
Ismax 8/20us (Line-Neutral)
40kA
Ismax 8/20us (Line-Earth)
25kA
Ismax 8/20us (Neutral-Earth)
25kA
Filter attenuation
>55dB to 10MHz
Internal protection (fusing)
Thermal
Terminations
10mm2 PCB Mounted Terminals
Alarms/indicators
2 LED display, Power OK & Protection OK LEDs, Dry contact alarm relay output – 250Vac/32Vdc, 5A, 5kV isolation,
Alarm under-voltage cutoff 180Vac
Enclosure rating
IP20
Design Standards:
IEC61643-1, IEC610006-1,2,3,4 ANSI/IEEE C62.41 Cat B,C,D,E AS1768-2007 Cat B,C,D,E AS3000,AS3100, CE mark
Dimensions & Weight
140 x 50 x 270 mm (W x D x H), 1.5kg
Environment
-10 to 65°C, 10 to 90%RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection & Line Diagram
1
2
3
4
D
D
Differential filtering
LINE IN
Common mode
filtering
Thermal fuse
LINE OUT
INDUCTOR
Indicator/Alarm
C
L-N protection
C
L-N protection
CM TX
NEUTRAL IN
NEUTRAL OUT
N-E protection
L-E protection
L-E protection
N-E protection
B
B
EARTH STUD
EARTH STUD
Common-mode protection.
Title
A
A4
Important: Before installing the device, please read &
follow the installation & operating instructions.
1
28 Eaton Surge Protection
A
DSFi FILTER LINE DIAGRAM
Size
2
Date:
File:
3
Number
Revision
550248
7-Aug-2006
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t of1
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Drawn By:
4
0
Eaton® CSFI
Class II/Cat B & A
Din Rail Compact Surge Filter
Applications:
•
•
•
•
•
•
Secondary power circuits, Sub-boards
UPS Systems & Rectifiers
Telecommunications Systems
Process & Control Systems, Homes & Units
Computer Systems & Medical Systems
All sensitive Electronic Equipment
Key Features:
•
•
•
•
•
•
•
Series Filter with Shunt Surge Diverter,
1 Phase 3-25A, 25kA Primary
Surge suppression & filtering in a single package
Modular design
Enclosed in IP 20 ABS plastic housing
DIN rail mountable (4 pole wide)
Protection Fail Alarm Relay
3 mode, 3 Stage Protection
12 Month Warranty
The CSFI is designed for mounting in distribution boards to provide secondary protection against power surges caused by external
sources such as lightning strikes & substation switching as well as providing a measure of protection from surge events generated on
the secondary side of the filter. An ideal device for Category B locations.
The CSFI is a 3-stage protection unit utilising primary & secondary MOV protection in conjunction with a Low-Q LC filter. The unit
provides filtering of the line harmonics, noise & RF transmitters with a cut-off frequency of <10kHz & a nominal attenuation of >60dB.
All CSFI units are provided with indicators showing power & protection status. Alarms are indicated on the front panel of the unit.
The alarm function provides a summary alarm output for protection degradation as well as power failure. The protection alarm is
configured to partial protection failure. The summary alarm relay contacts provide remote signalling to other equipment.
2 Mode 3 Element Series Filter
3 Mode 2 Stage Surge Diverter
Surge Category
The CSFI is suitable
for use in category
locations:
Primary
MOV
Protection
High
Frequency
Capacitor
Normal
Mode
Class II/Cat B
(6kV/3kA) Major sub
mains & short final sub
circuits
Series
Blocking
Inductors
Secondary
MOV
Protection
Normal
Mode
Power
Input
Power
Output
Common Mode
Common Mode
Class II/Cat A
(6kV/200A) Long final
sub circuits
& power outlets
CSFi Block Diagram
Eaton Surge Protection 29
Eaton® CSFI
Specifications
Technical Specifications
CSFI
Input voltage
200-250VAC 1 Phase
Service type
TT, TN, TN C-S or any single-phase system with a grounded neutral. This unit must not be connected to an ungrounded system
Test Classification
Class III (IEC 61643-1), Category A & B (ANSI/IEEE C62.41)
Energy Absorption rating - per mode (joules)
Primary protection L-N = 370J
Primary common mode protection L-E & N-E = 480J
Secondary protection L-N = 225J
Secondary common mode protection L-E & N-E = 480J
Aggregate rating = 1555J
Current rating - continuous
3 - 25A
Recommended max. overcurrent protection
25A (C curve MCB 25A)
Protection modes
Line-Neutral, Line-Earth, Neutral-Earth
In 8/20us (Line-Neutral) Nominal surge life
10kA x 20 hits
In 8/20us (Line-Earth) Nominal surge life
3kA x 20 hits
In 8/20us (Neutral-Earth) Nominal surge life
3kA x 20 hits
Ismax 8/20us (Line-Neutral) Max surge level
25kA
Ismax 8/20us (Line-Earth) Max surge level
10kA
Ismax 8/20us (Neutral-Earth) Max surge level
10kA
Filter attenuation
62dB above 1MHz
Internal protection (fusing)
All surge diverter connections are fused via HRC fuses to IEC269-2-1
Terminations
6mm2 PCB Mounted Terminals
Alarms/indicators
2 LED display, Power OK & Protection OK LEDs, Dry contact alarm relay output – 250Vac/32Vdc, 5A, 5kV isolation, Alarm undervoltage cutoff 180Vac
Location Category
Indoor
Enclosure rating
IP20
Design Standards:
IEC61643-1, IEC610006-1,2,3,4 ANSI/IEEE C62.41 Cat B,C,D,E AS1768-2007 Cat B,C,D,E AS3000,AS3100, CE mark
Dimensions & Weight
70 x 68 x 90 mm (W x D X H), 200g
Environment
-10 to 65°C, 10 to 95%RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection & Line Diagram
1
2
3
4
D
D
LINE IN
Differential protection
Differential and common-mode filtering
Thermal fuse
LINE OUT
Indicator/Alarm
C
L-N protection
CM TX
CF
C
L-N protection
NEUTRAL IN
NEUTRAL OUT
N-E protection
L-E protection
L-E protection
N-E protection
B
B
EARTH IN
EARTH OUT
Common-mode protection.
Important: Before installing the device, please read & follow
CSFi/SSFi/SF1510i/SF8R/POD FILTER LINE DIAGRAM
the installation & operating instructions.
0
Title
A
Size
A4
Date:
File:
1
30 Eaton Surge Protection
2
3
Number
Revision
550247
7-Aug-2006
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t of1
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Drawn By:
4
A
Eaton SPD50NGI
Class II/Cat C & B
Neutral-Earth Surge Protector
Applications:
• Equipotential Coupler
• Neutral-Earth Surge Arrestor
• Sub-boards remote from MEN point
Key Features:
• Compact Neutral-Earth Protection Solution
• Surge current rating from 50kA - 100kA In, 70kA - 150kA Imax
• Compatible with most switchboards
• Quick & simple installation
Neutral-Earth or Earth-Earth Equipotential Clamp
The SPD50NGI is designed for use as an equipotential coupler between separately-grounded systems to provide protection against
surge transients. Under normal conditions the coupler does not conduct, preventing earth loops & inter-circuit coupling. Under surge
conditions, effectively interconnecting the circuits for the duration of the surge.
The SPD50NGI is an ideal companion for the Quickmov™ surge diverter for surge protection in distribution boards remote from an
M.E.N point. the SPD50NGI equipotential coupler (gas arrestor) is connected between the neutral & earth bar for N-E surge
protection. The SPD50NGI is suppllied as an "in-line" cable assembly for ease of installation.
Surge Category
1 Mode (N-E) 1 Stage Diverter
The SPD50NGI is suitable for
use in category locations:
GDT
Protection
Class II/Cat C
Power
Input
Power
Output
Common Mode
(6kV/15kA) Point of Entry/
Service Entrance
Class II/Cat B
(6kV/3kA) Major sub mains &
short final sub circuits
SPD50NGi Block Diagram
Eaton Surge Protection 31
Eaton SPD50NGI
Specifications
Technical Specifications
SPD50NGI
Protection Mode
Single Mode - connected Neutral-Earth or between separately earthed systems
Service type (N-E protection only)
TNS or similar (neutral must be grounded either locally or remotely)
System voltage - Un
Applicable to any common LV system voltage
Test Classification
Class I & II (IEC 61643-1) Cat B & C ANSI C62.41
External disconnector requirements
None
DC breakdown voltage (1mA)
230V +/-20%
Firing voltage
800V +-20%
Operating current
<1mA
Surge current rating In (20 times)
50kA (8/20us)
Surge current rating Ismax (2 times)
70kA (8/20us)
Residual voltage with full cable
<1.3kV (3kA, 8/20uS)
Residual voltage with minimal cable
(100mm total)
<1.3kV (15kA, 8/20uS)
<2.5kV (50kA, 8/20uS)
Connections
6mm2 cable (black & green/yellow) for connection
Mounting
None required for fixed installation (suspended by cable)
Dimensions & Weight
60 x 15 x 15 mm (not including cables), 70g
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Connection Diagram
Sub-board with remote MEN
link connection
Important: Before installing the device, please read & follow the installation & operating instructions.
32 Eaton Surge Protection
Point of Use Protection
Class III/Category A (6kV/200A)
Eaton Surge Protection 33
Eaton® POD
Class III/Cat A
Surge Powerboard for IT & AV applications
Series Power Filter & Shunt Surge Diverter
10A, 220-250V, 60kA
The Eaton POD protects your precious Computer System, Home
Entertainment System & other valuable electronic equipment
from surges, spikes & noise caused by lightning & other power
disturbances.
Its series power filter provides superior protection against
surges & spikes, with the additional benefit of protecting against
line noise that may affect sensitive equipment. With a surge
rating of 60kA, the POD out-performs & outlasts many other
products that provide shunt-only protection.
The POD not only protects your power circuits, but also protects
against “back door” surges that can enter your systems
telephone lines, aerials or network cables.
The POD is manufactured from the highest quality materials
& is ergonomically & aesthetically designed to suit office &
home installations. Rest easy with a five year full replacement
warranty & a $100,000 load protection guarantee* (Australia &
New Zealand).
•
•
•
•
•
•
•
•
•
POD 6 Outlet or POD+ 8 Outlet models
60,000 Amp surge protection
Highest quality power sockets with extra wide spacing
Visual indication of Power & Surge Protection status
1.8 metre power cord with insulated pins
Resettable circuit breaker
Power On/Off switch
Data, Video/Aerial & Phone Line surge protection on POD
Data, Video/Aerial, Cable TV & Phone Line surge
protection on POD+
• Network cable, telephone cable & Coax cable supplied
• Wall mountable to save valuable floor space
2 Mode 3 Element Series Filter
3 Mode 2 Stage Surge Diverter
Surge Category
Primary
MOV
Protection
POD & POD+ are suitable
for use in category
locations:
Series
Blocking
Inductors
High
Frequency
Capacitor
Normal
Mode
Class III/Cat A
(6kV/200A) Long final sub
circuits & power outlets
Key Features:
Normal
Mode
Power
Input
Power
Output
Common Mode
Common Mode
POD Block Diagram
34 Eaton Surge Protection
Secondary
MOV
Protection
Eaton® POD
Specifications
Power Connections
POD
POD+
Input Voltage:
220-250VAC
Phone/Fax Connections (RJ11)
POD
POD+
Nominal Line Impedance
6000 Ohms
Frequency:
50/60Hz
Maximum Line Voltage
Maximum Continuous Load:
10 Amps
Clamping Voltage (Line to Line)
430V (270Vac RMS)
Clamping Voltage
(Line to Earth)
600V (375Vac RMS)
Test Classification
Class III (IEC 61643-1), Category A (ANSI/IEEE
C62.41)
Current Limiting:
Resettable Circuit Breaker
Clamping Voltage (Line to Neutral):
470V
Clamping Voltage (Neutral to Earth):
680V
275Vrms
Response Time
500ns nominal
Maximum Surge Current
Peak let-through voltage (3kA L-L)
Response Time:
5nS Nominal
Aggregate Surge Current:
60,000 Amps
Aggregate energy absorption
Video/Aerial Connections
Connections
Maximum surge current (one pulse L-N):
40,000 Amps
Maximum surge current (one pulse L-E):
10,000 Amps
Nominal Line Impedance
Maximum surge current (one pulse N-E):
10,000 Amps
Signal Loss
Aggregate Energy Absorption:
1470 Joules
Clamping Voltage
Attenuation at full load:
>40dB @ 1MHz
Network Connections (RJ45)
POD
300 joules
POD
POD+
Video Connector
Video Connector & F Type
Screw Connector
75 Ohms
Approx. 3dB @ 500MHz
600V (375 Vac RMS)
Maximum Surge Current
POD+
Lines Protected
20,000 Amps
1000V
1/2, 3/6
Dimensions (L x W x Hmm)
Weight
Clamping Voltage (Line to Line)
<20V
Clamping Voltage (Line to Earth)
600V (375 Vac RMS)
Surge Current - Amp (10/1000us)
20 Amps (2ms) / 40
20,000 Amps
Aggregate energy absorption
200 joules
338 x 130 x 42
383 x 130 x 42
0.8 kg
Power Cord
1.0 kg
1.8 metres length
Due to continual product improvement specifications are subject to change without notice.
Copyright 2010 Eaton Corporation.
Layout Diagrams
Circuit
B reaker
Indication
for Protected
& Earthed
Power Sw itch
with illumination
TV Antenna
In/Out
Network
(broadband / Ethernet)
Telephone / Fax
/ Answeri ng
machine etc.
Circuit
B reaker
Indication
for Protected
& Earthed
Power Sw itch
with illumination
TV Antenna
In/Out
Network
(broadband / Ethernet)
Ex tra-wide spacing
for plug packs
Insulated pins
Telephone / Fax
/ Answeri ng
machine etc.
Ex tra-wide spacing
for plug packs
Insulated pins
Eaton Surge Protection 35
Eaton® SSFI
Class III/Cat A
Portable Surge Filter
Applications
•
•
•
•
•
•
Plug-in UPS systems
Servers
Portable instrumentation
POS systems
Small office systems
Industrial & rural surge prone sites
Key Features
Surge Filter, 1 Phase 10A & 15A, 25kA Primary
•
•
•
•
•
•
•
Surge suppression & filtering in a single package
Small footprint, modular design
Enclosed in IP 20 painted metal housing
Surge suppression rating of 20kA (L-N)
Protection Fail Indicators
3 mode, 3 Stage Protection
12 Month Warranty
The SSFI is designed to provide secondary protection against power surges caused by external sources such as lightning strikes &
substation switching, as well as providing a measure of protection from surge events generated on the secondary side of the filter.
The unit has been designed in accordance with AS3100, AS1768, IEC61643-1, IEC61000-6-1, 2, 3, 4 & other standards & codes as
applicable.
The SSFI is a 3-stage protection unit utilising primary & secondary MOV protection in conjunction with a Low-Q LC filter. The unit
provides filtering of the line harmonics, noise & RF transmitters with a cut-off frequency of <10kHz & a minimum attenuation of 40dB
above 1Mhz. The operation status of the SSFI is indicated by lamps on the front panel. The "OK" light indicates that power is applied to
the SSFI. The "FAULT" light indicates that the surge protection circuitry is damaged & the unit should be replaced. An ideal device for
Category A locations.
2 Mode 3 Element Series Filter
3 Mode 2 Stage Surge Diverter
Surge Category
Primary
MOV
Protection
SSF10I & SSF15I are
suitable for use in
category locations:
Series
Blocking
Inductors
High
Frequency
Capacitor
Normal
Mode
Secondary
MOV
Protection
Normal
Mode
Class III/Cat A
(6kV/200A) Long final sub
circuits & power outlets
Power
Input
Power
Output
Common Mode
Common Mode
SSFi Block Diagram
36 Eaton Surge Protection
Eaton® SSFI
Specifications
Technical
SSF10I
SSF15I
Number of ports
2 Port
Method of mounting
Portable
Input voltage - Uc
200-250VAC 1 Phase
Maximum Continuous voltage - MCOV
285VAC L-N
Temporary overvoltage - TOV
300VAC L-N, 15 mins
Service type
TT, TN, TN C-S or any 1 phase system with a grounded neutral.
This unit must not be connected to an ungrounded system.
Test Classification
Class II
Energy Absorption rating - per mode (joules)
Primary Protection L-N = 370J
Primary Common Mode protection L-E & N-E = 480J
Secondary protection L-N = 225J
Secondary Common Mode protection L-E & N-E = 480J
Aggregate rating = 1,555J
Current rating - continuous
10A
Test Classification
15A
Class III (IEC 61643-1), Category A (ANSI/IEEE C62.41)
Recommended max. overcurrent protection
10A
15A
Residual current
<0.5 mA
Protection modes
Line-Neutral, Line-Earth, Neutral-Earth
In 8/20us (Line-Neutral) Nominal surge life
10kA x 20 hits
In 8/20us (Line-Earth) Nominal surge life
3kA x 20 hits
In 8/20us (Neutral-Earth) Nominal surge life
3kA x 20 hits
Ismax 8/20us (Line-Neutral) Max surge level
20kA
Ismax 8/20us (Line-Earth) Max surge level
10kA
Ismax 8/20us (Neutral-Earth) Max surge level
10kA
Filter attenuation
40dB nominal above 1MHz
Initial clamp voltage (Line-Neutral)
560V
Initial clamp voltage (Line-Earth)
680V
Initial clamp voltage (Neutral-Earth)
680V
Residual voltage (Vpl) (Line-Neutral) (Let through voltage)
<1100 (3kA, 8/20uS)
Residual voltage (Vpl) (Line-Earth) (Let through voltage)
<1400 (3kA, 8/20uS)
Residual voltage (Vpl) (Neutral-Earth) (Let through voltage)
<1400 (3kA, 8/20uS)
Internal protection (fusing)
Thermal fusing on primary line-connected MOVs
Terminations
IEC 320-C14 10A input x 1, , IEC 320-C13 10A output x 1
IEC 320-C20 16A input x 1,, IEC 320-C19 16A output x 1
Alarms/indicators
2 LED display, Power OK, Protection Fault
Location Category
Indoor
Enclosure rating
IP20
Design Standards:
IEC61643-1, IEC610006-1, 2, 3, 4 ANSI/IEEE C62.41 Cat B, C, D, E AS1768-2007 Cat B, C, D, E AS3000, AS3100, CE mark
Dimensions & Weight
155 x 150 x 50 mm (W x D x H), 500g
Environment
-10 to 60oC, 0 to 95% RH (non-condensing)
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
Line Diagram
1
2
3
4
D
D
LINE IN
Differential protection
Differential and common-mode filtering
Thermal fuse
LINE OUT
Indicator/Alarm
C
L-N protection
CM TX
CF
C
L-N protection
NEUTRAL IN
NEUTRAL OUT
N-E protection
L-E protection
L-E protection
N-E protection
B
B
EARTH IN
EARTH OUT
Common-mode protection.
Title
A
CSFi/SSFi/SF1510i/SF8R/POD FILTER LINE DIAGRAM
Size
A4
Date:
File:
1
2
3
Number
Revision
550247
7-Aug-2006
Shee1
t of1
JDP
C:\tvss engineering\Product_engineering\current\MSF\MSF.ddb
Drawn By:
4
A
0
Eaton Surge Protection 37
Eaton SPD-DM Series
Class III/Cat A
5-48V Surge Diverters
Key Features:
•
•
•
•
1 mode plug-in protection
10kA surge suppression rating
Compact solution for data systems protection
DIN43880 case, 13mm wide
Applications:
• Data networks signalling protection
Specifications:
DM Series
The new SPD ‘D’ series digital signalling surge diverters are
designed for low voltage data signalling systems in the 5 volt to
48 volt range. Models are available in 5, 12, 24 & 48 volt DC. All
are IEC 61643-21:2000 compliant.
Part Code
Description
SPD-DM05
1 Pole, 5vdc, 10kA, 1 mode Surge Diverter
w/ removable module
SPD-DM12
1 Pole, 12vdc, 10kA, 1 mode Surge Diverter
w/ removable module
SPD-DM24
1 Pole, 24vdc, 10kA, 1 mode Surge Diverter
w/ removable module
SPD-DM48
1 Pole, 48vdc, 10kA, 1 mode Surge Diverter
w/ removable module
Technical Specifications
SPD-DM05
SPD-DM12
SPD-DM24
SPD-DM48
Nominal Voltage Un
5
12
24
48
Max Continuous Voltage Uc AC/DC
5/6
12/15
24/28
48/60
Nominal Discharge Current ( 8/20us, kA ) per line. Inom.
5
5
5
5
Max Discharge Current ( 8/20us, kA ) Per line. Imax.
10
10
10
10
Nominal current (A) IL
0.5
0.5
0.5
0.5
Voltage Protection Level ( 8/20us, V ) Up
Line –Line
Line - Ground
<80v
<350v
<150v
<350v
<200v
<500v
<250v
<500v
Voltage Protection Level ( 1KV/us, V ) Up
Line - Line
Line - ground
<10v
<600v
<18v
<600v
<30v
<600v
<70v
<600v
Series impedance per line ( Ohm )
4
4
4
4
Insertion loss at 100Mhz (dB)
<3.0
<3.0
<3.0
<3.0
Degree of protection ( IP rating ).
20
20
20
20
Mounting
Din rail
Din rail
Din rail
Din rail
Enclosure material
UL94 V0
UL94 V0
UL94 V0
UL94 V0
Environment temperature ( C )
-40 to 80c, 0-90%
RH
-40 to 80c, 0-90%
RH
-40 to 80c, 0-90%
RH
-40 to 80c, 0-90%
RH
Warranty ( months )
12
12
12
12
38 Eaton Surge Protection
Eaton EMTJ & ERAK Series
Class III/Cat A
CAT5, CAT6 & Power-over Ethernet Dataline Protectors
ECAT6PPC
ERAK16EC5
Key Features:
•
•
•
•
•
State-of-the-art avalanche diode & thyristor technology
Improved reliabillity & maximised systems up-time
High-speed, high-energy handling capability
Easy to install, compact, in-line installation
Manufactured in the USA
EMTJC6
EMTJ Series
ERAK Series
Eaton's EMTJ series of single port I/O devices guard sensitive
data networks against lightning induced surges, ac power
interference, & electrostatic discharge & ground loop
energies. The EMTJ Series offer protection for LAN interface
technologies such as Ethernet, 10/100BaseT, CAT5, CAT5e, CAT6
& Power over Ethernet.
Eaton's ERAK Series offer 16-port flush mount 19-inch relay
rack protectors for either 10/100BaseT Ethernet (CAT5) or
Power over Ethernet protection.
Typical applications include: Network Interface Cards (NICs),
switches, hubs, repeaters, bridges, routers, point-of-sale
terminals, modems, fax machines, telephones & most types of
communication equipment utilising RJ45 modular telephone
jacks.
Whether for a single network concentrator or an entire relay
rack of voltage-sensitive equipment, ERAK series protectors
are one of the most cost-effective & versatile devices of their
kind. These devices exhibit an extremely fast response time of
less than 5 nanoseconds.
Model
EMTJC6
ECAT6PPC
EMTJPOE60V
Model
ERAK16EC5
ERAK16POE60V
Network Type
CAT6/5/5e
CAT6
POE
Network Type
CAT5
POE
Clamp Voltage
12V
7.5V
Pins 1,2,3 & 6 - 7.5V
Pins 4,5,7 & 8 - 60V
Number of ports
16
16
Clamp Voltage
7.5V
Pins 1,2,3 & 6 - 7.5V
Pins 4,5,7 & 8 - 60V
Max surge current
132A
(10/1000uS)
Pins 1,2,3 & 6 - 132A
Pins 4, 5,7 & 8 - 50A
Response Time
< 5 ns
< 5 ns
Max shunt
capacitance
< 40 pF
< 25 pF
(Ethernet Lines Only)
Size
483x89x20 mm
(19" 2RU)
483x89x20 mm
(19" 2RU)
Weight
0.64 kg
0.64 kg
Max surge current
97A
(10/1000uS)
132A
(10/1000uS)
Pins 1,2,3 & 6 - 132A
Pins 4, 5,7 & 8 - 50A
Response Time
< 5 ns
< 5 ns
< 5 ns
Max shunt capacitance
< 25 pF
< 5 pF
(Device Only)
< 25 pF
(Ethernet Lines Only)
Size
(not incl cable)
91x37x23 mm
91x37x23 mm
91x37x23 mm
Weight
0.1kg
0.1kg
0.1kg
Due to continual product improvement specifications are subject to change without notice.
Copyright 2010 Eaton Corporation.
Eaton Surge Protection 39
Eaton® SF8RM
Class II & III/Cat B & A
Single Phase Rack Mounted Filter/PDU
Key Features
•
•
•
•
Surge Filter, 1 Phase 10A, 25kA Primary
8 way 10A Power Filter
Can be rack or surface mounted
3 mode, 3 stage protection
Resettable circuit breaker for over-current protection
The SF8RM is designed to protect equipment against power surges & electrical noise whilst providing a convenient
combination of power outlets to suit most applications. A unique mounting system allows mounting in many different
modes to suit crowded racks. Even if no rack space exists, the units may be mounted externally on the front or rear of
the rack. For horizontal mounting, the units require a single 1RU rack space for installation. The unit may also be flush
mounted to either side of a rack or cabinet.
Technical Specifications
SF8RM
Current rating
10A total
Configuration
Single-phase, L/N/E.
Surge Protection Category
AS/NZS1768-2007 Category B
Primary protection modes
L-N, L-E, & N-E
Secondary protection modes
L-N, L-E, & N-E
Surge rating (8/20uS L-N)
22.5kA
Let-through voltage
< 700V@ 3kA
Overvoltage withstand
300VRMS
Filter type
Low Q/low C filter providing differential & common-mode filtering.
Attenuation
> 50dB above 1MHz.
Voltage drop
Less than 3V at rated load.
Input connection
Approved power cord with Australian 10A plug
Output connections
Australian 3 pin 10A (x8).
Enclosure
Steel, powder coated, black.
Dimensions (without brackets)
441 x 120 x 44 mm (W x D x H)
Weight
1.2kg
Due to continual product improvement specifications are subject to change without notice. Copyright 2010 Eaton Corporation.
40 Eaton Surge Protection
Eaton Surge Protection 41
Class /
Category
ANSI/IEEE
C62.41
III / A
SSF10I / 15I
II / B & C
I & II /
A,B,C,D
PPFI
3
3
1
1
1
3
3
III / A
ECAT6PPC
SF8RM
III / A
Rackmount Power Filters
III / A
III / A
EMTJC6
ERAK16EC5
Cord
-
-
-
Dataline Network Transient Protectors
II / B & C
MSFXX3I
II / B
DSFI
MSFXX1I
II / B
CSFI
Hardwired Surge Power Filters
II / B, C
MSDI
1
II / B, C
II / B, C
SPD120I
SPD3N / GI
-
II / B
SPDT60-255
-
1
II / B
II / B, C
SPD50NGI
1
II / B, C
Cord
Cord
Cord
Connection/
Phases
SPDV60-300
SPDQM1
Hardwired Surge Diverters
III / A
III / A
POD
POD+
Portable Surge Power Filters
Surge
Protection
Product
N/A
N/A
N/A
N/A
CEi = 30kA/ph
DEi = 45kA/ph
EEi = 90kA/ph
60kA/ph
60kA
15kA
10kA
75kA/ph
20kA
50kA
40kA
30kA
50kA (N-E)
30kA
10kA
3kA
3kA
Nominal
Surge
Current (In)
L-N x 20 hits
22.5kA
132A
97A
132A/port
CEi = 80kA/ph
DEi = 120kA/ph
EEi = 240kA/ph
160kA/ph
160kA
50kA
25kA
200kA/ph
40kA/ph
100kA
60kA
60kA
70kA (N-E)
60kA
25kA
40kA
40kA
Max Surge
Current (max)
L-N
10A
N/A
N/A
N/A
100A, 160A,
200A, 315A,
400A
40A or 63A
40A or 63A
32A
25A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10A / 15A
10A
10A
Max Load
Current
For use in commercial, industrial & domestic applications
Quick Product Selection Guide
L-N, L-E, N-E
W-W, W-E
W-W, W-E
W-W, W-E
L-N, N-E
L-N, L-E, N-E
L-N, L-E, N-E
L-N, L-E, N-E
L-N, L-E, N-E
L-N, L-E, N-E
L-N, N-E or
L-N, L-E
L-N or L-E
N-E
L-N
N-E
L-N
L-N, L-E, N-E
L-N, L-E, N-E
L-N, L-E, N-E
Protective
Modes
2
1
1
1/port
2
2
2
2
2
1
1
1
1
1
1
1
2
2
2
Shunt
Diversion
Stages
19" Rack
Portable
Portable
19" Rack
Surface
Surface
Surface
Surface
DIN Rail
Surface
DIN Rail
DIN Rail
DIN
DIN
Cable
-
Portable
Portable
Portable
Mounting
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
No
No
CE Mark
Applicable
Y/N
Yes
N/A
N/A
N/A
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
Yes
Power
Filtering
Y/N
Yes
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Status
Indicators
Y/N
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Remote
Alarm
Y/N
441x120x44mm, 1.2kg
91x37x23mm, 0.1kg
91x37x23mm, 0.1kg
483x98x20mm, 0.64kg
100-250A = 600 x 200 x
800mm, 50-60kg
315A & 400A = 800 x 400 x
1000mm, 100kg
370x160x560mm, 14kg
210x160x560mm, 9kg
140x50x270mm, 1.5kg
70x68x90mm, 200g
370x160x560mm, 14kg
70x68x90mm, 200g
70x68x90mm, 200g
18x65x97mm, 0.1kg
18x65x97mm, 0.1kg
60x15x15mm, 0.15kg
25x71x93mm, 0.3kg
150x140x50mm, 500g
383x130x42mm, 1kg
338x130x42mm, 800g
Dimensions & Weight
UPS & Surge Filter Selection Guide
UPS Model
Rating
Main (Rectifier) Input Surge Filter
Bypass Input Surge Filter
PW51251000A
1kVA
SSF10I
NA
PW51251500A
1.5kVA
SSF10I
NA
PW51252000A
2kVA
SSF10I
NA
PW51252200A
2.2kVA
SSF10I
NA
PW5130i1250-XL2U
1.25kVA
SSF10I
NA
PW5130i1750-XL2U
1.75kVA
SSF10I
NA
PW5130i2500-XL2U
2.5kVA
SSF15I
NA
PW5130i3000-XL2U
3kVA
SSF15I
NA
Powerware 9120
Dual or Single Input UPS, for single input use Rectifier input rating
PW91206000A
6kVA
DSFI
DSFI
PW9130G700T-XLAU
0.7kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G1000T-XLAU
1kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G1500T-XLAU
1.5kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G2000T-XLAU
2kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G3000T-XLAU
3kVA
SSF15I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G1000R-XL2UAU
1kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G2000R-XL2UAU
2kVA
SSF10I plug/play, or CSFI/DSFI Hardwired
NA
PW9130G3000R-XL2UAU
3kVA
SSF15I plug/play, or CSFI/DSFI Hardwired
NA
PW9135G6000-XL3U
6kVA
DSFI
NA
Powerware 9140
Dual or Single Input UPS, for single input use Rectifier input rating
PW91407500HW
7.5kVA
DSFI
DSFI
PW914010000HW
10kVA
DSFI
DSFI
Powerware 5125
Powerware 5130
Powerware 9130
Powerware 9135
Powerware 9155S
Dual or Single Input UPS, for single input use Rectifier input rating
PW91558iSxx
8kVA
MSF401CCMI
MSF401CCMI
PW915510iSxx
10kVA
MSF631CCMI
MSF631CCMI
Powerware 9155N
Dual Input UPS, 3 Phase Rectifier, 1 Phase Bypass
PW91558iNxx
8kVA
MSF403CCMI
MSF401CCMI
PW915510iNxx
10kVA
MSF403CCMI
MSF631CCMI
PW915512iNxx
12kVA
MSF403CCMI
MSF631CCMI
PW915515iNxx
15kVA
MSF403CCMI
MSF631CCMI
PW915520iNxx
20kVA
MSF403CCMI
Contact Eaton
PW915530iNxx
30kVA
MSF403CCMI
Contact Eaton
Powerware 9355
Dual or Single Input UPS, for single input use Rectifier input rating
93558Nxx
8kVA
MSF403CCMI
MSF403CCMI
935510Nxx
10kVA
MSF403CCMI
MSF403CCMI
935512Nxx
12kVA
MSF403CCMI
MSF403CCMI
935515Nxx
15kVA
MSF403CCMI
MSF403CCMI
935520Nxx
20kVA
MSF633CCMI
MSF403CCMI
935530Nxx
30kVA
MSF633CCMI
MSF633CCMI
935540Nxx
40kVA
PPF1003CEi
MSF633CCMI
Powerware 9390
Dual or Single Input UPS, for single input use Rectifier input rating
PW939040N
40kVA
PPF1003CEi
MSF633CCMI
PW939060U
60kVA
PPF1003CEi
PPF1003CEi
PW939080N
80kVA
PPF1603CEi
PPF1603CEi
PW9390100U
100kVA
PPF2003CEi
PPF1603CEi
PW9390120N
120kVA
PPF3003CEi
PPF2003CEi
PW9390120U
120kVA
PPF3003CEi
PPF2003CEi
PW9390160N
160kVA
PPF4003CEi
PPF3003CEi
For UPS ratings above 160 kVA please contact your Eaton representative for further information.
42 Eaton Surge Protection
Quickmov™
Fast, Safe &
Dependable
Safety and
Performance.
Eaton’s Quickmov™ is a fully
integrated Surge Protection Device
(SPD), designed for stand-alone
mounting or to plug straight into a
Quicklag™ loadcentre, connecting
to the chassis busbar for the lowest
source impedance.
ideal for primary protection in main
switchboards and can be used in
conjunction with an Eaton
Neutral-Earth arrestor for
distribution boards remote from the
M.E.N point.
Quickmov™ combines surge
diversion with fail-safe protection to
Quickmov™ employs advanced
deliver unsurpassed levels of safety
MOV technology with embedded
thermal protection housed in a dual and performance.
barrier flame retardant case to
provide optimum surge protection
performance. With a 60kA surge
suppression rating, Quickmov™ is
Eaton Surge Protection 43
Eaton Corporation is a diversified power management company ranked
among the largest Fortune 500 companies. The electrical group is Eaton’s
largest division & is a global leader in electrical control, power
distribution, power quality, automation, & monitoring products and
services. Eaton’s global electrical brands, including Cutler-Hammer®,
MGE Office Protection Systems™, Powerware®, Holec®, MEM®, Santak
and Moeller, provide customer-driven PowerChain Management®
solutions to serve the power system needs of the industrial, institutional,
government, utility, commercial, residential, IT, mission critical & OEM
markets worldwide.
PowerChain Management solutions help enterprises achieve sustainable
and competitive advantages through proactive management of the
power system as a strategic, integrated asset throughout its life cycle.
With Eaton’s distribution, generation & power quality equipment,
full-scale engineering services & information management systems,
the power system is positioned to deliver powerful results: greater
reliability, operating cost efficiencies, effective use of capital, enhanced
safety & risk mitigation.
Eaton Industries Pty. Ltd.
Electrical Sector
10 Kent Road Mascot,
NSW 2020 Australia
1300 3 EATON (1300 3 332 866)
www.eaton.com/powerquality
www.eatonelectric.com.au
PowerChain Management
is a trademark of Eaton
Corporation. All other
trademarks are property
of their respective owners.
©2010 Eaton Corporation
All Rights Reserved
Printed in AUS
077PQ