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EE 201 Project Report -----------DC power supply Written by: Zhang Zhong With lab partner: Li Jing Lab section F β Wednesday 6:10-8:00. Lab Instructor(s): Bob Sheldon and Levi Weiss Introduction ο¬ In the project, we will design a circuit to transfer AC power to DC power by using cheap components. We actually need to take 120 ππ ππ at the input and provides two different kinds of outputs. The first one is an unregulated output with an unloaded DC voltage around 10 V. The second one is regulated, with a changeable output ranging from 5 V to 10 V, and we let the output current on load smaller than 20mA for both regulated and unregulated output with ripple both less than 0.1V. ο¬ We needed components like 4 normal diodes, two 5V Zener diodes, a big capacitors, a couple of resistors, a 1KΞ© potentiometer and a transformer that can transfer 120 ππ ππ to a small voltage like 18 ππ ππ . Design, calculations 1. First of all, we need to change the negative part of transferred AC wave (18ππ ππ ) to be all positive, as below: βΉ By using the bridge rectifier as below: 2. Then we will use a big capacitor (300uF) to keep the voltage as below: As we can see in the graph above, the transferred AC voltage (18ππ ππ ) was cut and kept at around 16 ππ ππ . ο¬ πππππ = 18 ππ ππ ο¬ πππππππ = πππππ β ππππ = πππππ β πππππ π βπ πΆ = πππππ (1 β π βπ πΆ )= 4 ππ ππ ο¬ ππ·πΆ = πππππ β 2 πππππππ = 16 ππ ππ π‘ π‘ 1 In order to make ππ·πΆ bigger, we need to make ππππ bigger so as to make πππππππ smaller, so thatβs why we need bigger capacitance. 3. In addition, we will apply two 5V Zener diodes to keep the output voltage to be 10V, and a divider resistor to disport some voltage from the transferred AC power source in case of burning of Zener diodes. 4. We will then connect a 100Ξ© load resistor and 60Ξ© divider resistor to the circuit as our unregulated output: ο¬ In order to keep the current on the load output less than 100mA, we plan to let the current equal to 100mA before it goes into the load output, so that we can figure out the resistance of the divider resistor: 16π β 10π = 100ππ΄ β π πππ£ππππ = 60Ξ© π πππ£ππππ ο¬ The circuit are as below: ο¬ The graph of output voltage is as below: ο¬ Note: In the circuit building in my Pspice, I used D1N750 as my Zener diode, which is 4.7V, and thatβs reason the voltage shown above is below 10V. 5. Finally, we will build up the regulated circuit, and instead of a 60Ξ© divider resistor, we will use a 330Ξ© one, and we will connect 1KΞ© potentiometer on the load part. ο¬ In order to keep the current on the load output less than 20mA, we plan to let the current less than 20 mA before it goes into the load output, so that we can figure out the resistance of the new divider resistor: 16π β 10π < 20ππ΄ β π πππ£ππππ = 330Ξ© π πππ£ππππ ο¬ The circuit of regulated output ranging from 5V-10V is as below: ο¬ The graph when potentiometer is 0Ξ©: ο¬ Note: In the circuit building in my Pspice, I used D1N750 as my Zener diode, which is 4.7V, and thatβs reason the voltage shown above is below 10V. ο¬ The graph when potentiometer is 1KΞ©: ο¬ Note: In the circuit building in my Pspice, I used D1N750 as my Zener diode, which is 4.7V, and thatβs reason the voltage shown above is below 5V. Implementation We then did the regulated circuit in lab, because we know if the regulated output works, the unregulated output can work, too. ο¬ The picture of our circuit on board with wires: ο¬ The picture of our circuit without wires: ο¬ Transformer we used in lab transferring 120 VRMS to 18 VRMS : ο¬ ο¬ Our result: Potentiometer is 1kΞ© Potentiometer is 0Ξ© Output voltage 4.77V 9.76V Current on the output 17.65mA We showed those values to TA during the lab class time. Conclusion ο¬ ο¬ ο¬ The design of this final project needs some concepts that are ahead of what I just learnt from the class, so I searched for some related information and tutorials of what are the principles of bridge rectifier and Zener diodes, how to connect them to the circuit and what dangers or loss they may cause. I learnt from this project that understanding the concept of components is far not enough; we also need to know how to effectively implement them and combine them in different structures so as to make different effects as we want. The error we made in our implementing is because we didnβt adjust the resistor potentiometer accurately, and we didnβt finish the experiment for just once, so I guess some pieces of Zener diodes were burning so that Zener diodes could not show us the accurate 10V.